CN217336517U - Coarse cereals is with flexible ratch line pole combination formula thresher - Google Patents
Coarse cereals is with flexible ratch line pole combination formula thresher Download PDFInfo
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- 241000251169 Alopias vulpinus Species 0.000 title claims abstract description 8
- 235000013339 cereals Nutrition 0.000 title abstract description 50
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 238000000926 separation method Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000013461 design Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000010902 straw Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 210000005069 ears Anatomy 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 244000062793 Sorghum vulgare Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000019713 millet Nutrition 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000021393 food security Nutrition 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
Description
技术领域technical field
本实用新型涉及农业机械技术领域,尤其涉及作物脱粒装置,具体是一种杂粮作物用伸缩齿杆纹杆组合式脱粒装置。The utility model relates to the technical field of agricultural machinery, in particular to a crop threshing device, in particular to a telescopic tooth bar pattern-rod combined threshing device for miscellaneous grain crops.
背景技术Background technique
随着城乡一体化建设的推进和工业产业的迅速扩张,使得总耕地面积在不断缩减,所以在保护耕地的同时要利用有限的耕地面积尽可能的提高粮食产量。杂粮在粮食供应总量里占有很大比重,杂粮产量的稳定与增收对粮食安全有极其重要的作用。随着经济水平的发展,使杂粮越来越受人们的青睐,对杂粮的需求也日益增多,所以实现杂粮增产增收意义重大。With the advancement of urban-rural integration and the rapid expansion of industrial industries, the total area of arable land is constantly shrinking. Therefore, while protecting arable land, it is necessary to use the limited area of arable land to increase grain output as much as possible. Miscellaneous grains account for a large proportion of the total grain supply, and the stability and income of miscellaneous grains play an extremely important role in food security. With the development of economic level, miscellaneous grains are more and more popular among people, and the demand for miscellaneous grains is also increasing, so it is of great significance to increase the production and income of miscellaneous grains.
然而实践表明,现有杂粮作物脱粒机在使用中存在以下问题:一是籽粒损伤严重;二是脱粒损失率高,由于谷子籽粒粒径较小,传统脱粒装置的密封条件不适合谷子脱粒的要求,造成较大的脱粒损失;三是易堵塞,当作物含水率较高时,脱粒机构易拥堵;四是含杂率高,由于清选机构不够成熟,导致收获的籽粒含大量杂余;五是脱粒机适应性弱,杂粮作物种类繁杂,各种作物物理特性皆不相同,进行不同作物的脱粒时难以达到收获标准。基于此,有必要发明一种杂粮作物用伸缩杆齿纹杆组合式脱粒装置,解决上述技术问题,以满足生产急需和提高此类作物的农业机械化水平。However, practice has shown that the existing grain crop threshers have the following problems in use: first, the grain damage is serious; second, the threshing loss rate is high. Due to the small grain size of the millet, the sealing conditions of the traditional threshing device are not suitable for the requirements of millet threshing , resulting in greater threshing loss; third, it is easy to block, when the crop moisture content is high, the threshing mechanism is prone to congestion; fourth, the impurity rate is high, because the cleaning mechanism is not mature enough, resulting in a lot of impurities in the harvested grains; It is because the thresher has weak adaptability, various types of miscellaneous grain crops, and different physical properties of various crops, so it is difficult to achieve the harvest standard when threshing different crops. Based on this, it is necessary to invent a telescopic rod toothed rod combined threshing device for miscellaneous grain crops, to solve the above technical problems, to meet the urgent needs of production and to improve the level of agricultural mechanization of such crops.
实用新型内容Utility model content
本实用新型为了解决现有杂粮作物脱粒机籽粒损伤严重、脱粒损失率高、易堵塞、含杂率高、适应性弱的问题,提供了一种杂粮作物用伸缩齿杆纹杆组合式脱粒装置。In order to solve the problems of serious grain damage, high threshing loss rate, easy blockage, high impurity content and weak adaptability of the existing grain crop threshers, the utility model provides a telescopic tooth-bar pattern-rod combined threshing device for grain crops. .
本实用新型是采用如下技术方案实现的:The utility model is realized by adopting the following technical solutions:
一种杂粮作物用伸缩齿杆纹杆组合式脱粒装置,包括机架和传动机构,机架内设置有顶端与其上端齐平的栅格凹板,栅格凹板的上方罩有与机架上端连接的弧状顶盖,机架的左前部固定贯穿有进料斗、右后部开设有排料口;栅格凹板内设置有与其底端部间隙配合的纹杆滚筒;机架右端设置有与纹杆滚筒右端面中心连接的主轴;纹杆滚筒左端面中心设置有与机架左端连接的支撑轴,主轴与支撑轴之间设置有位于两者正上方的固定杆,固定杆上套有连接套筒,连接套筒上设置有若干根径向放置且螺旋分布的脱粒齿杆,脱粒齿杆穿出纹杆滚筒的侧壁;The utility model relates to a combined type threshing device of a telescopic toothed bar patterned rod for miscellaneous grain crops. The connected arc-shaped top cover, the left front part of the frame is fixed with a feeding hopper, and the right rear part is provided with a discharge port; the grid concave plate is provided with a grooved roller that fits with its bottom end; the right end of the frame is provided with a The main shaft is connected with the center of the right end face of the corrugated rod drum; the center of the left end face of the corrugated rod drum is provided with a support shaft connected with the left end of the frame, and a fixed rod located directly above the main shaft and the support shaft is arranged between the two, and the fixed rod is sleeved with a The connecting sleeve is provided with a number of radially placed and spirally distributed threshing gear rods, and the threshing gear rods pass through the side wall of the corrugated rod drum;
机架内还设置有电动机和振动分离筛,振动分离筛是由左右依次连接的输送筛板、细筛网和粗筛网组成的,且输送筛板位于栅格凹板的下方;粗筛网的右侧连接有出料口朝后的杂余输送斗、下侧连接有出料口朝前的粒籽输送斗;纹杆滚筒的右侧设置有进风口朝向细筛网的离心式风机;振动分离筛的底部固定连接有驱动杆;振动分离筛与机架之间设置有与两者铰接的四根支撑连杆;The frame is also provided with a motor and a vibrating separation screen. The vibrating separation screen is composed of a conveying screen, a fine screen and a coarse screen connected in sequence from left to right, and the conveying screen is located below the grid concave plate; the coarse screen is The right side is connected with the miscellaneous waste conveying bucket with the discharge port facing the rear, and the lower side is connected with the grain conveying bucket with the discharge port facing forward; the right side of the rib drum is provided with a centrifugal fan with the air inlet facing the fine screen; The bottom of the vibrating separation screen is fixedly connected with a driving rod; between the vibrating separation screen and the frame, there are four supporting connecting rods hinged with the two;
所述传动机构包括固定装配于电动机输出轴的驱动轮、固定装配于主轴右端的滚筒传动轮、固定装配于离心式风机的转动轴的左端部的风机传动轮和换向减速器输入传动轮,滚筒传动轮、风机传动轮、换向减速器输入传动轮分别与驱动轮传动连接;换向减速器的输出端与驱动杆的底端部之间设置有曲柄摇杆机构。The transmission mechanism comprises a drive wheel fixedly assembled on the output shaft of the motor, a drum drive wheel fixedly assembled on the right end of the main shaft, a fan drive wheel and a reversing reducer input drive wheel fixedly assembled on the left end of the rotating shaft of the centrifugal fan, The drum drive wheel, the fan drive wheel, and the input drive wheel of the reversing reducer are respectively connected to the driving wheel for transmission; a crank rocker mechanism is arranged between the output end of the reversing reducer and the bottom end of the driving rod.
进一步地,离心式风机包括蜗壳,蜗壳内设置有叶片,进风口设置于蜗壳的底端,蜗壳的后侧设置有出风口。Further, the centrifugal fan includes a volute, a blade is arranged in the volute, an air inlet is arranged at the bottom end of the volute, and an air outlet is arranged on the rear side of the volute.
进一步地,连接套筒是由若干个连接套筒本体左右排布组成的,每个连接套筒本体上均设置有与其一体且径向开孔的齿杆套筒,脱粒齿杆的一端穿在齿杆套筒内,且齿杆套筒侧壁设置有穿过脱粒齿杆的齿杆连接销轴。Further, the connecting sleeve is composed of several connecting sleeve bodies arranged left and right, each connecting sleeve body is provided with a toothed rod sleeve integral with it and radially opening, and one end of the threshing toothed rod passes through the A toothed bar connecting pin shaft passing through the threshing toothed bar is arranged in the toothed bar sleeve and the sidewall of the toothed bar sleeve.
进一步地,脱粒齿杆沿固定杆的轴向设置有三排,且三排脱粒齿杆沿固定杆的圆周方向均布设置;每根脱粒齿杆对应的纹杆滚筒侧壁均设置有齿杆固定铰座,齿杆固定铰座内设置有套在脱粒齿杆上的线性轴承和设置于线性轴承外侧且上下分布的两个深沟球轴承。Further, three rows of threshing tooth bars are arranged along the axial direction of the fixing rod, and the three rows of threshing tooth bars are evenly arranged along the circumferential direction of the fixing bar; The hinge seat, the gear rod fixing hinge seat is provided with a linear bearing sleeved on the threshing gear rod and two deep groove ball bearings arranged on the outside of the linear bearing and distributed up and down.
进一步地,主轴的左端部设置有右轴承,右轴承上套有右轴承套,固定杆的右端部套有与右轴承套为一体结构的右轴套,右轴套的侧壁设置有穿过固定杆的右连接销轴;支撑轴与纹杆滚筒左侧壁之间设置有左轴承,左轴承右侧的支撑轴上通过平键连接有支撑轴套,固定杆的左端部套有与支撑轴套一体结构的左轴套,左轴套的侧壁设置有穿过固定杆的左连接销轴。Further, the left end of the main shaft is provided with a right bearing, the right bearing is covered with a right bearing sleeve, the right end of the fixing rod is covered with a right shaft sleeve integrated with the right bearing sleeve, and the side wall of the right shaft sleeve is provided with a right bearing sleeve. The right connecting pin shaft of the fixed rod; a left bearing is arranged between the support shaft and the left side wall of the threaded rod drum, the support shaft on the right side of the left bearing is connected with a support shaft sleeve through a flat key, and the left end of the fixed rod is sleeved with a support The left shaft sleeve of the integral structure of the shaft sleeve is provided with a left connecting pin shaft passing through the fixing rod on the side wall of the left shaft sleeve.
进一步地,栅格凹板包括若干根轴向放置且沿周向等间距布置的肋板,肋板的左右两端均固定有弧状辐条,且所有肋板沿周向穿有若干根栅条,栅条沿轴向等间距布置。Further, the grid concave plate includes a plurality of rib plates placed axially and arranged at equal intervals in the circumferential direction, the left and right ends of the rib plates are fixed with arc-shaped spokes, and all the rib plates are pierced with a plurality of grid bars in the circumferential direction, The grid bars are equally spaced along the axial direction.
进一步地,栅格凹板的前端部、后端部均水平设置有两个固定板,每个固定板的下表面均固定有调节螺柱,调节螺柱的外侧设置有位于机架上方的调节弹簧,调节螺柱的下部伸出机架,且其下端旋拧有调节螺母与锁定螺母。Further, two fixing plates are arranged horizontally at the front end and the rear end of the grid concave plate, the lower surface of each fixing plate is fixed with an adjusting stud, and the outer side of the adjusting stud is provided with an adjusting stud located above the frame. The lower part of the adjusting stud protrudes out of the frame, and the lower end of the spring is screwed with an adjusting nut and a locking nut.
进一步地,纹杆滚筒包括六角星状左幅板和六角星状右幅板,六角星状左幅板和六角星状右幅板的角部均固定有横向放置的D型纹杆,D型纹杆上设置有沿其轴向螺旋分布的齿槽,且D型纹杆内设置有与六角星状左幅板和六角星状右幅板形成封闭空腔且截面为六角星状的铁板。Further, the corrugated bar roller includes a hexagonal star-shaped left panel and a hexagonal star-shaped right panel, and the corners of the hexagonal star-shaped left panel and the hexagonal star-shaped right panel are fixed with horizontally placed D-shaped bars, D-shaped The corrugated rod is provided with tooth slots spirally distributed along its axial direction, and the D-shaped corrugated rod is provided with an iron plate that forms a closed cavity with the hexagonal star-shaped left plate and the hexagonal star-shaped right plate and has a hexagonal star-shaped cross section. .
进一步地,驱动轮与滚筒传动轮、驱动轮与风机传动轮均通过无极变速器传动连接;驱动轮与换向减速器输入传动轮通过皮带传动连接。Further, the drive wheel and the drum drive wheel, the drive wheel and the fan drive wheel are all connected through a continuously variable transmission; the drive wheel and the input drive wheel of the reversing reducer are connected through a belt drive.
本实用新型设计了一种全新的脱粒装置,与现有脱粒装置相比较,有如下有益效果:(1)通过伸缩式的脱粒齿杆与纹杆组合式的结构,使脱粒装置结构紧凑,减少对籽粒的损伤。(2)通过弹性支撑的栅格凹板,避免堵塞现象,同时通过纹杆滚筒和脱粒齿杆在旋转过程中与栅格凹板相配合对物料进行揉搓、冲击完成籽粒与秸秆的分离,脱粒齿杆通过偏心旋转起到对物料的翻腾、输送作用,避免了秸秆缠绕和堵塞栅格凹板的现象。(3)通过提高密封性能,降低了脱粒损失率。(4)通过离心式风机与振动分离筛的结构设计,实现了对脱粒后物料的清选功能,分离效果好,降低了脱粒后的含杂率。(5)通过弹性支撑的栅格凹板对栅格凹板与纹杆滚筒的间距进行调整,使得本脱粒装置能够适用于不同类型的杂粮作物,有效提高了适应性。The utility model designs a brand new threshing device. Compared with the existing threshing device, the utility model has the following beneficial effects: (1) Through the combined structure of the telescopic threshing gear rod and the corrugated rod, the threshing device is compact in structure and reduces the damage to the grain. (2) Through the elastically supported grid concave plate to avoid clogging, at the same time, the material is kneaded and impacted by the grooved bar drum and the threshing gear rod in cooperation with the grid concave plate during the rotation process to complete the separation of grain and straw, and threshing The gear rod plays the role of tumbling and conveying the material through eccentric rotation, avoiding the phenomenon of straw entanglement and clogging of the grid concave plate. (3) By improving the sealing performance, the threshing loss rate is reduced. (4) Through the structural design of the centrifugal fan and the vibrating separation screen, the cleaning function of the material after threshing is realized, the separation effect is good, and the impurity content after threshing is reduced. (5) The distance between the grid concave plate and the ribbed drum is adjusted by the elastically supported grid concave plate, so that the threshing device can be applied to different types of miscellaneous grain crops, and the adaptability is effectively improved.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1的侧视示意图;Fig. 2 is the side view schematic diagram of Fig. 1;
图3是本实用新型中纹杆滚筒的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the ribbed roller of the present utility model;
图4是图3的侧视示意图;Fig. 4 is the side view schematic diagram of Fig. 3;
图5是本实用新型中纹杆滚筒的外部结构示意图;Figure 5 is a schematic diagram of the external structure of the utility model in the rod drum;
图6是本实用新型中栅格凹板的结构示意图;Fig. 6 is the structural representation of the grid concave plate in the utility model;
图7是图6的俯视示意图;Fig. 7 is the top schematic view of Fig. 6;
图8是本实用新型中振动分离筛的结构示意图;Fig. 8 is the structural representation of vibrating separation screen in the present utility model;
图9是本实用新型中离心式风机的结构示意图;Fig. 9 is the structural representation of the centrifugal fan in the present utility model;
图10是图9的侧视示意图;Figure 10 is a schematic side view of Figure 9;
图11是本实用新型中蜗壳的结构示意图;Fig. 11 is the structural representation of the volute in the present utility model;
图12本实用新型的传动系统图;Fig. 12 is the transmission system diagram of the present utility model;
图13是本实用新型中曲柄摇杆机构的布置示意图。13 is a schematic diagram of the arrangement of the crank-rocker mechanism in the present invention.
图中,1-机架,2-栅格凹板,3-弧状顶盖,4-进料斗,5-排料口,6-纹杆滚筒,7-主轴,8-支撑轴,9-固定杆,10-连接套筒,11-脱粒齿杆,12-电动机,13-振动分离筛,14-输送筛板,15-细筛网,16-粗筛网,17-杂余输送斗,18-粒籽输送斗,19-进风口,20-驱动杆,21-支撑连杆,22-驱动轮,23-滚筒传动轮,24-风机传动轮,25-换向减速器输入传动轮,26-曲柄摇杆机构,27-蜗壳,28-叶片,29-出风口,30-齿杆套筒,31-齿杆连接销轴,32-齿杆固定铰座,33-线性轴承,34-深沟球轴承,35-右轴承,36-右轴承套,37-右轴套,38-右连接销轴,39-左轴承,40-支撑轴套,41-左轴套,42-左连接销轴,43-肋板,44-弧状辐条,45-栅条,46-固定板,47-调节螺柱,48-调节弹簧,49-调节螺母,50-锁定螺母,51-六角星状左幅板,52-六角星状右幅板,53-D型纹杆,54-铁板,55-无极变速器,56-皮带。In the figure, 1-frame, 2-grid concave plate, 3-arc top cover, 4-feed hopper, 5-discharge port, 6-ribbed roller, 7-spindle, 8-support shaft, 9- Fixed rod, 10-connecting sleeve, 11-threshing gear rod, 12-motor, 13-vibrating separation screen, 14-conveying screen plate, 15-fine screen, 16-coarse screen, 17-miscellaneous conveying bucket, 18-seed conveying bucket, 19-air inlet, 20-drive rod, 21-support link, 22-drive wheel, 23-drum drive wheel, 24-fan drive wheel, 25-reversing reducer input drive wheel, 26- crank rocker mechanism, 27- volute, 28- vane, 29- air outlet, 30- gear rod sleeve, 31- gear rod connecting pin, 32- gear rod fixed hinge seat, 33- linear bearing, 34 -Deep groove ball bearing, 35-right bearing, 36-right bearing sleeve, 37-right sleeve, 38-right connecting pin, 39-left bearing, 40-support sleeve, 41-left sleeve, 42-left Connecting pin, 43-rib, 44-arc spoke, 45-grid, 46-fixing plate, 47-adjusting stud, 48-adjusting spring, 49-adjusting nut, 50-locking nut, 51-hexagonal star Left panel, 52-hexagonal star-shaped right panel, 53-D pattern rod, 54-iron plate, 55-stepless transmission, 56-belt.
具体实施方式Detailed ways
一种杂粮作物用伸缩齿杆纹杆组合式脱粒装置,如附图1-附图4所示,包括机架1和传动机构,机架1内设置有顶端与其上端齐平的栅格凹板2,栅格凹板2的上方罩有与机架1上端连接的弧状顶盖3,机架1的左前部固定贯穿有进料斗4、右后部开设有排料口5;栅格凹板2内设置有与其底端部间隙配合的纹杆滚筒6;机架1右端设置有与纹杆滚筒6右端面中心连接的主轴7;纹杆滚筒6左端面中心设置有与机架1左端连接的支撑轴8,主轴7与支撑轴8之间设置有位于两者正上方的固定杆9,固定杆9上套有连接套筒10,连接套筒10上设置有若干根径向放置且螺旋分布的脱粒齿杆11,脱粒齿杆11穿出纹杆滚筒6的侧壁;A telescopic rack-and-bar threshing device for miscellaneous grain crops, as shown in the accompanying drawings 1 to 4, includes a frame 1 and a transmission mechanism, and a grid concave plate whose top is flush with its upper end is arranged in the frame 1 2. The upper cover of the grid
如附图1、附图8所示,机架1内还设置有电动机12和振动分离筛13,振动分离筛13是由左右依次连接的输送筛板14、细筛网15和粗筛网16组成的,且输送筛板14位于栅格凹板2的下方;粗筛网16的右侧连接有出料口朝后的杂余输送斗17、下侧连接有出料口朝前的粒籽输送斗18;纹杆滚筒6的右侧设置有进风口19朝向细筛网15的离心式风机;振动分离筛13的底部固定连接有驱动杆20;振动分离筛13与机架1之间设置有与两者铰接的四根支撑连杆21;As shown in Figures 1 and 8, the frame 1 is also provided with a
如附图1、附图12所示,所述传动机构包括固定装配于电动机12输出轴的驱动轮22、固定装配于主轴7右端的滚筒传动轮23、固定装配于离心式风机的转动轴的左端部的风机传动轮24和换向减速器输入传动轮25,滚筒传动轮23、风机传动轮24、换向减速器输入传动轮25分别与驱动轮22传动连接;换向减速器的输出端与驱动杆20的底端部之间设置有曲柄摇杆机构26。As shown in Fig. 1 and Fig. 12, the transmission mechanism includes a
进行脱粒作业时,驱动主轴7转动,带动连接套筒10、纹杆滚筒6旋转,物料通过进料斗4进入栅格凹板2和纹杆滚筒6之间,随后物料环绕纹杆滚筒6作螺旋动作,利用脱粒齿杆11对物料进行抓取、撞击,纹杆滚筒6带动脱粒齿杆11沿纹杆滚筒6的中心做偏心旋转,当脱粒齿杆11在纹杆滚筒6底部时缩回,在纹杆滚筒6和栅格凹板2的配合下,对谷穗与茎秆进行梳刷、挤压、冲击、揉搓,实现籽粒与谷穗、谷穗与茎秆的分离,其中茎秆在纹杆滚筒6作用下螺旋向右运动,并通过排料口5排出机外;当脱粒齿杆11在纹杆滚筒6顶部时伸出,在冲击作用下进一步对物料进行冲击、敲打,实现难脱籽粒与茎秆的分离,同时将茎秆打碎,进一步地,纹杆滚筒6的螺旋分布能够很好地对物料进行翻腾和向右推送,把长茎秆带离纹杆滚筒6和栅格凹板2的最小间隙处,防止茎秆缠绕在纹杆滚筒6上造成堵塞现象,避免了栅格凹板2的堵塞;籽粒、杂余、颖糠和短茎秆等脱出物透过栅格凹板2落入振动分离筛13,在振动分离筛13输送过程中,当籽粒、杂余、颖糠和短茎秆等脱出物进入细筛网15时,通过离心式风机的离心作用,将细筛网15上的轻杂物、颖糠和短茎杆吸入并吹出机外,同时尘土等细小杂物经细筛网15向下掉落并排出机外;细筛网15上的干净籽粒经粗筛网16后进入粒籽输送斗18收集,其余未被离心式风机吸走的混合物落入杂余输送斗17。克服了现有杂粮作物脱粒机籽粒损伤严重、脱粒损失率高、易堵塞、含杂率高、适应性弱的问题。During the threshing operation, the
工作时,启动电动机12,一方面带动滚筒传动轮23和风机传动轮24转动,进而带动主轴7与离心式风机的转动轴转动,由此驱动纹杆滚筒6与离心式风机工作;另一方面驱动轮22带动换向减速器输入传动轮25转动,进而带动曲柄摇杆机构26运动,实现振动分离筛13的震动。When working, start the
如附图1所示,四根支撑连杆21与一根驱动杆20组成平行四杆机构,设置于振动分离筛13的下方;其中,驱动杆20的上端固定连接于振动分离筛13的底面中部、下端通过曲柄摇杆机构26连接换向减速器;支撑连杆21的长度为180mm,曲柄摇杆机构26的曲柄工作转速n6=233.3r/min,曲柄半径r=18.5mm,连杆长度为325mm。As shown in FIG. 1 , four supporting
如附图13所示,振动分离筛13通过支撑连杆21BC和AD安装在机架1上,曲柄OE围绕机架1固定点O做旋转运动,曲柄通过连杆EF与驱动杆20FG连接,曲柄OE与连杆EF组成曲柄连杆机构26,通过曲柄连杆机构26的驱动使振动分离筛13做往复振动,使得振动分离筛13完成对脱出物的输送和分离。振动分离筛13在工作过程中,脱出物在筛体振动的作用下做向前上方的抛掷运动,时而被筛体向前上方抛起,时而掉落于筛体;每一次抛掷运动,脱出物在水平方向都会产生一段位移,实现脱出物的连续输送。图中,支撑连杆21与水平线的夹角α为68°;连杆EF与驱动杆20FG的夹角β为81°。As shown in FIG. 13, the vibrating
弧状顶盖3能够将纹杆滚筒6完全遮蔽,提高了本脱粒装置的密封性能,能够防止小粒径籽粒的损失,降低了脱粒损失率。The arc-shaped
固定杆9与纹杆滚筒6的中心距为50mm,沿纹杆滚筒6中心的竖直正上方偏心。如图4所示,查阅《农业机械设计手册》,脱粒齿杆11的长度L和偏心距e计算公式为:The center distance between the fixed
式中:D—脱粒齿杆11伸出时旋转外径(mm),D=470mm;d—脱粒齿杆11缩回时旋转外径(mm),d=362mm;In the formula: D—the outer diameter of rotation when the threshing
为了使机器达到最佳工作状态,根据公式求得脱粒齿杆11长度L=235mm,偏心距e=50mm。In order to make the machine reach the best working state, the length L=235mm and the eccentricity e=50mm of the threshing
如附图8所示,振动分离筛13的尺寸根据本脱粒装置的整体尺寸确定,输送筛板14的长度为1033.5mm、宽度为520mm;细筛网15为35目编织筛;粗筛网16为5目编织筛,宽度为520mm。粗筛网16的最小有效长度Lmin参考《GB/T8679-1988粮食初清筛试验方法》如式:As shown in FIG. 8 , the size of the vibrating
式中:Q—单位时间处理量(kg/s),设计喂入量为Q1=0.8kg/s,故单位时间最大处理量Q=0.8kg/s;q—振动筛筛网单位筛长处理量kg/(mm·s),参考《GB/T8679-1988粮食初清筛试验方法》小麦q=250kg/(cm·h)=0.00694kg/(mm·s)。计算得粗筛网16的最小有效长度Lmin=115mm。In the formula: Q—processing capacity per unit time (kg/s), the design feed rate is Q1 = 0.8kg/s, so the maximum processing capacity per unit time Q=0.8kg/s; q—unit sieve length of vibrating screen mesh Handling capacity kg/(mm·s), refer to "GB/T8679-1988 Grain Preliminary Screening Test Method" for wheat q=250kg/(cm·h)=0.00694kg/(mm·s). The minimum effective length of the
粗筛网16长度越长分离效果越好,同时考虑机体尺寸紧凑性。粗筛网16设计长度L=2.5·Lmin=287.5mm。粒籽输送斗18布置在粗筛网16的正下方,经测量燕麦籽粒自然休止角为31.42°,与Q235钢摩擦角为25.1°,故粒籽输送斗18背板倾斜角度为40°,以保证出料顺畅,降低残留率。同理,杂余输送斗17位于粗筛网16后方,未脱籽粒和长秸秆经由杂余输送斗17排出机外。The longer the length of the
如附图1、附图9-附图11所示,离心式风机包括蜗壳27,蜗壳27内设置有叶片28,进风口19设置于蜗壳27的底端,蜗壳27的后侧设置有出风口29。As shown in Fig. 1, Fig. 9-Fig. 11, the centrifugal fan includes a
离心式风机是由风机传动轮24、传动轴、蜗壳27、叶轮、进风通道、排风风道等组成。蜗壳27采用了螺旋形蜗壳;叶轮为六叶片式前向曲叶片,且叶片切角。离心式风机工作时,动力由传动机构通过风机传动轮24提供,风机传动轮24通过传动轴带动叶轮旋转,叶轮旋转推动空气一起旋转,在离心力的作用下空气从排风风道排出离心式风机外;由于空气源源不断地排出,在蜗壳27内部形成负压,外部空气通过进风通道源源不断地进入蜗壳27内部,所以从离心式风机的进风通道到排风风道之间形成了连续不断的气流,实现了由机械能转为空气动能,空气在进入蜗壳27内部流动时会获得一定的动压和静压,使空气具有很高的流动速度,气流在流动的过程中带着从进风通过吸入的混杂物一起排出本脱粒装置外,完成了气流清选工作。The centrifugal fan is composed of a
如图11所示,蜗壳27采用螺旋线蜗壳,图中正方形的边长为A/4,R1、R2、R3、R4是正方形的四个顶角为圆心画出的圆弧半径:As shown in FIG. 11 , the
式中:D2—为叶轮直径(mm),D2=300mm;A—叶轮外径与蜗壳底部距离(mm),A=88mm。求得R1=161mm;R2=183mm;R3=205mm;R4=227mm;In the formula: D 2 - is the diameter of the impeller (mm), D 2 =300mm; A - the distance between the outer diameter of the impeller and the bottom of the volute (mm), A = 88mm. Obtained R 1 =161mm; R 2 =183mm; R 3 =205mm; R 4 =227mm;
风机叶轮内径D1:Fan impeller inner diameter D 1 :
D1=(0.5~0.6)D2(mm)D 1 =(0.5~0.6)D 2 (mm)
式中:D2—为叶轮直径mm,D2=300mm。计算系数取0.6,求得D1=180mm。In the formula: D 2 — is the diameter of the impeller in mm, and D 2 =300mm. The calculation coefficient is taken as 0.6, and D 1 =180mm is obtained.
如附图1、附图3所示,连接套筒10是由若干个连接套筒本体左右排布组成的,每个连接套筒本体上均设置有与其一体且径向开孔的齿杆套筒30,脱粒齿杆11的一端穿在齿杆套筒30内,且齿杆套筒30侧壁设置有穿过脱粒齿杆11的齿杆连接销轴31。As shown in FIG. 1 and FIG. 3 , the connecting
该结构设计保证了固定杆9不旋转的前提下脱粒齿杆11的自由旋转,而且实现了脱粒齿杆11与连接套筒10的可靠连接。The structural design ensures the free rotation of the threshing
如附图1-附图4所示,脱粒齿杆11沿固定杆9的轴向设置有三排,且三排脱粒齿杆11沿固定杆9的圆周方向均布设置;每根脱粒齿杆11对应的纹杆滚筒6侧壁均设置有齿杆固定铰座32,齿杆固定铰座32内设置有套在脱粒齿杆11上的线性轴承33和设置于线性轴承33外侧且上下分布的两个深沟球轴承34。As shown in Figures 1 to 4 , three rows of threshing
脱粒齿杆11采用三方向螺旋配置,便于将物料向右侧输送,且齿杆固定铰座32配合线性轴承33、深沟球轴承34的结构设计,使得脱粒齿杆11穿在纹杆滚筒6上的稳定性能,同时不影响脱粒齿杆11在纹杆滚筒6上的径向移动。The threshing
如附图3所示,主轴7的左端部设置有右轴承35,右轴承35上套有右轴承套36,固定杆9的右端部套有与右轴承套36为一体结构的右轴套37,右轴套37的侧壁设置有穿过固定杆9的右连接销轴38;支撑轴8与纹杆滚筒6左侧壁之间设置有左轴承39,左轴承39右侧的支撑轴8上通过平键连接有支撑轴套40,固定杆9的左端部套有与支撑轴套40一体结构的左轴套41,左轴套41的侧壁设置有穿过固定杆9的左连接销轴42。As shown in FIG. 3 , the left end of the
该结构设计使得主轴7及纹杆滚筒6处于旋转的状态下时,固定杆9及支撑轴8保持固定不动,且平键的设置保证了固定杆9始终处于支撑轴8和主轴7的正上方。The structural design enables the fixed
如附图6、附图7所示,栅格凹板2包括若干根轴向放置且沿周向等间距布置的肋板43,肋板43的左右两端均固定有弧状辐条44,且所有肋板43沿周向穿有若干根栅条45,栅条45沿轴向等间距布置。As shown in FIGS. 6 and 7 , the grid
肋板43是由厚度为2.5mm的钢板制成的;栅条45的直径为3mm;肋板43与栅条45相互交叉形成尺寸为11mm×11mm的栅格方孔;栅格凹板2的沿轴向的总长度为1077.5mm、沿周向的宽度为642mm、凹板包角为180°。The
如附图6所示,栅格凹板2的前端部、后端部均水平设置有两个固定板46,每个固定板46的下表面均固定有调节螺柱47,调节螺柱47的外侧设置有位于机架1上方的调节弹簧48,调节螺柱47的下部伸出机架1,且其下端旋拧有调节螺母49与锁定螺母50。As shown in FIG. 6 , two fixing
调节螺柱47、调节弹簧48、调节螺母49、锁定螺母50的结构设计实现了对栅格凹板2弹性调节的目的,通过调节调节螺母49、锁定螺母50在调节螺柱47上的高度来改变调节弹簧48的压缩程度,进而调节栅格凹板2与纹杆滚筒6的间隙,调节范围为0-15mm。固定板46与调节螺柱47通过焊接固定。该结构设计一是能够通过调整栅格凹板2的位置以减缓堵塞;二是能够根据脱粒作物的特征,对栅格凹板2与纹杆滚筒6的间距进行调整,使得本脱粒装置能够适用于不同的杂粮作用,适用性能进一步提升。The structural design of the adjusting
如附图4、附图5所示,纹杆滚筒6包括六角星状左幅板51和六角星状右幅板52,六角星状左幅板51和六角星状右幅板52的角部均固定有横向放置的D型纹杆53,D型纹杆53上设置有沿其轴向螺旋分布的齿槽,且D型纹杆53内设置有与六角星状左幅板51和六角星状右幅板52形成封闭空腔且截面为六角星状的铁板54。As shown in Figures 4 and 5, the
纹杆滚筒6采用六根D型纹杆53结构,利用纹杆滚筒6和栅格凹板2对作物的揉搓、梳刷作用,完成籽粒与秸秆的分离,D型纹杆53旋转过程中将物料向右推送,铁板54避免秸秆缠绕的同时方便固定齿杆固定铰座32。纹杆滚筒6的长度为1031.5mm,最大直径为370mm。D型纹杆53与铁板54通过螺栓连接。The
如附图12所示,驱动轮22与滚筒传动轮23、驱动轮22与风机传动轮24均通过无极变速器55传动连接;驱动轮22与换向减速器输入传动轮25通过皮带56传动连接。As shown in FIG. 12 , the
电动机12位于振动分离筛13的下方,机架1的右侧。电动机12通过皮带与换向减速器、无极变速器55相连。所述换向减速器为WPA减速器,位于振动分离筛13的下方,减速比为1:10。所述无极变速器55的型号为AK185-28+PE216-28-8,位于机架1的外侧,变速范围为1:4。The
如附图12所示,为了使整机结构紧凑,离心式风机与纹杆滚筒6采用同轴式结构,分别传动,以满足脱粒和清选时的不同转速要求。主轴7通过无极变速器55与电动机12相连,无极变速器55变速范围为1:4;离心式风机的转动轴与电动机12的输出轴通过无极变速器55输入输出轴相连接,但传动不经过无极变速器55;电动机12转速:n3=1400r/min。As shown in FIG. 12 , in order to make the structure of the whole machine compact, the centrifugal fan and the
无极变速器55输出轴转速:n5=350~5600r/min;The output shaft speed of the stepless transmission 55: n 5 =350~5600r/min;
主轴7转速:
离心式风机的转动轴转速: Rotating shaft speed of centrifugal fan:
换向减速器输入轴转速: Reversing reducer input shaft speed:
振动分离筛13驱动轴转速: Vibrating
式中,d1—滚筒传动轮23直径,d1=300mm;In the formula, d 1 - the diameter of the
d2—风机传动轮24直径,d2=100mm;d 2 - the diameter of the
d3—驱动轮22直径,d3=100mm;d 3 - the diameter of the
d4—换向减速器输入轴带轮直径,d4=60mm;d 4 - the diameter of the input shaft pulley of the reversing reducer, d 4 =60mm;
d5—无极变速器55输出轴带轮直径,d5=100mm。d 5 —diameter of the output shaft pulley of the continuously
具体实施过程中,机架1的左前部开设有进料口,进料斗4与进料口通过螺栓I连接。栅格凹板2的左前部的弯曲度变小,以便与进料斗4、进料口衔接;栅格凹板2的右后部的弯曲度变小,以便与排料口5衔接;该结构设计进一步提高了本脱粒装置的密封性能。In the specific implementation process, the left front part of the frame 1 is provided with a feeding port, and the
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