CN217322646U - Novel automatic winding machine capable of automatically cutting off blades from top to bottom - Google Patents
Novel automatic winding machine capable of automatically cutting off blades from top to bottom Download PDFInfo
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- CN217322646U CN217322646U CN202220293990.2U CN202220293990U CN217322646U CN 217322646 U CN217322646 U CN 217322646U CN 202220293990 U CN202220293990 U CN 202220293990U CN 217322646 U CN217322646 U CN 217322646U
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- 238000004804 winding Methods 0.000 title claims abstract description 13
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000000630 rising effect Effects 0.000 abstract 1
- 230000001174 ascending effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
本实用新型公开了一种新式的排刀至上而下自动切断的自动收卷机,包括收卷机,所述收卷机的底部设置有支撑底板,所述支撑底板的上端面对称固定连接有滑轨,且支撑底板的上端面固定连接有齿条,所述滑轨的上设置有移动台,所述移动台上固定连接有伺服电机,所述移动台的上端面对称固定连接有支撑板,所述支撑板的内侧固定连接有气缸固定支撑。通过设置的切刀气缸、支撑板、气缸固定支撑和刀片之间的相互配合,从而可以采用垂直切割的方式对胶卷进行切割,另外通过设置的铝导辊、胶辊、限位座、弹簧和胶辊上升气缸之间的相互配合,从而可以去调节胶卷在输送时的张力,进而可以让胶卷的收卷时的切割更加方便,避免造成物料的浪费。
The utility model discloses a new type of automatic winder with automatic cutting of knives from top to bottom. The winder comprises a winder. A support base plate is arranged at the bottom of the winder, and the upper end of the support base plate is symmetrically and fixedly connected. There are slide rails, and a rack is fixedly connected to the upper end surface of the support base plate. A support plate, the inner side of the support plate is fixedly connected with the cylinder fixed support. Through the cooperation between the set cutter cylinder, the support plate, the cylinder fixed support and the blade, the film can be cut in a vertical cutting way. In addition, the set aluminum guide roller, rubber roller, limit seat, spring and The cooperation between the rising cylinders of the rubber rollers can adjust the tension of the film during transportation, which can make the cutting of the film more convenient during winding and avoid the waste of materials.
Description
技术领域technical field
本实用新型涉及收卷机技术领域,具体为一种新式的排刀至上而下自动切断的自动收卷机。The utility model relates to the technical field of winders, in particular to a new type of automatic winder with knives arranged from top to bottom and automatically cut off.
背景技术Background technique
卷料加工生产线的收料部分,把原材料通过机械方式收卷成卷料,广泛运用在纸卷,布卷,塑料卷,金属卷材加工生产线上,根据实际工艺要求设计多样化,常见的有简易收卷机,液压收卷机,收卷机一般对材料有卷内径,卷外径,卷材料厚度,宽度都有严格要求。In the rewinding part of the coil processing production line, the raw materials are mechanically wound into coils, which are widely used in paper rolls, cloth rolls, plastic rolls, and metal coil processing production lines. The design is diversified according to actual process requirements. Common Simple winders, hydraulic winders, and winders generally have strict requirements on the inner diameter of the coil, the outer diameter of the coil, the thickness and width of the coil material.
但是,现有的胶片生产过程中所用的收卷机在对胶片完成收卷操作之后,在对胶片进行切割的时候会产生不必要的物料浪费。However, after the rewinding machine used in the existing film production process completes the rewinding operation on the film, unnecessary material waste is generated when the film is cut.
实用新型内容Utility model content
本实用新型的目的在于提供一种新式的排刀至上而下自动切断的自动收卷机,旨在改善现有的胶片生产过程中所用的收卷机在对胶片完成收卷操作之后,在对胶片进行切割的时候会产生不必要的物料浪费的问题。The purpose of the utility model is to provide a new type of automatic rewinding machine with automatic cutting from top to bottom by arranging knives. When the film is cut, it will cause unnecessary waste of material.
本实用新型是这样实现的:The utility model is realized in this way:
一种新式的排刀至上而下自动切断的自动收卷机,包括收卷机,所述收卷机的底部设置有支撑底板,所述支撑底板的上端面对称固定连接有滑轨,且支撑底板的上端面固定连接有齿条,所述滑轨的上设置有移动台,所述移动台上固定连接有伺服电机,所述移动台的上端面对称固定连接有支撑板,所述支撑板的内侧固定连接有气缸固定支撑,所述气缸固定支撑的侧面固定连接有切刀气缸,所述切刀气缸的输出端固定连接有刀片,所述支撑板的内侧设置有铝导辊和胶辊,且铝导辊和胶辊分别与支撑板之间转动连接。A new type of automatic winder with knives arranged from top to bottom and automatic cutting, including a winder, the bottom of the winder is provided with a support base plate, the upper end of the support base plate is symmetrically and fixedly connected with a sliding rail, and A rack is fixedly connected to the upper end surface of the support base plate, a moving table is arranged on the sliding rail, a servo motor is fixedly connected to the moving table, and a support plate is symmetrically and fixedly connected to the upper end surface of the moving table. The inner side of the support plate is fixedly connected with a cylinder fixed support, the side of the cylinder fixed support is fixedly connected with a cutter cylinder, the output end of the cutter cylinder is fixedly connected with a blade, and the inner side of the support plate is provided with aluminum guide rollers and The rubber roller, and the aluminum guide roller and the rubber roller are respectively rotatably connected with the support plate.
进一步的,所述胶辊的两端均通过套接方式连接有限位座,所述限位座的底部对称固定连接有定位杆,且限位座的底部设置有弹簧,通过这样设置是为了便于调节收卷是胶卷的张紧力,从而让胶卷的收卷更加紧致。Further, the two ends of the rubber roller are connected to the limit seat by socket connection, the bottom of the limit seat is symmetrically and fixedly connected with a positioning rod, and the bottom of the limit seat is provided with a spring, which is set for convenience. Adjusting the winding is the tension of the film, which makes the winding of the film tighter.
进一步的,所述伺服电机的输出端通过套接方式连接有驱动齿轮,所述驱动齿轮和齿条之间相互啮合,通过这样设置是为了通过伺服电机的转动去带动移动台进行移动。Further, the output end of the servo motor is connected with a drive gear through a socket connection, and the drive gear and the rack are meshed with each other. This arrangement is used to drive the mobile platform to move through the rotation of the servo motor.
进一步的,所述移动台的上端面对称固定连接有胶辊上升气缸,所述胶辊上升气缸位于限位座的下方,通过这样设置是为了对胶辊的位置进行调节,从而可以调节胶辊与胶卷的摩擦力,从而可以让胶卷的收卷更加紧密和严实。Further, the upper end surface of the mobile platform is symmetrically and fixedly connected with a rubber roller ascending cylinder, and the rubber roller ascending cylinder is located below the limit seat. The purpose of this setting is to adjust the position of the rubber roller, so that the rubber roller can be adjusted. The friction between the roller and the film, so that the film can be wound more tightly and tightly.
进一步的,所述铝导辊的两端均设置有抱紧气缸,所述抱紧气缸和铝导辊之间固定连接,所述支撑板的两端均固定连接有升降气缸,通过这样设置是为了在对胶片进行切割的时候可以对胶片进行夹紧,从而可以避免在切割的时候造成物料的浪费。Further, both ends of the aluminum guide rollers are provided with holding cylinders, the holding cylinders and the aluminum guide rollers are fixedly connected, and both ends of the support plate are fixedly connected with lifting cylinders. In order to clamp the film when cutting the film, it can avoid waste of materials when cutting.
进一步的,所述收卷机的两端均设置有检修门,所述支撑底板的侧面固定连接有固定扣件,通过设置检修门是为了便于对收卷机进行检修,通过在支撑底板的侧面固定连接有固定扣件,是为了让本实用新型的固定更加方便。Further, both ends of the winder are provided with access doors, and the sides of the support bottom plate are fixedly connected with fixed fasteners. The access door is set to facilitate the maintenance of the winder. The fixed connection is provided with a fixed fastener, in order to make the fixing of the utility model more convenient.
进一步的,所述支撑板的内侧设置有加固角件,所述加固角件和支撑板之间通过螺丝固定连接,通过这样设置是为了提高支撑板与移动台之间的连接强度。Further, the inner side of the support plate is provided with a reinforced corner piece, and the reinforced corner piece and the support plate are fixedly connected by screws, and the purpose of this arrangement is to improve the connection strength between the support plate and the mobile platform.
与现有技术相比,本实用新型的有益效果是:本实用新型具有结构合理、使用方便的特点,通过设置的切刀气缸、支撑板、气缸固定支撑和刀片之间的相互配合,从而可以采用垂直切割的方式对胶卷进行切割,另外通过设置的铝导辊、胶辊、限位座、弹簧和胶辊上升气缸之间的相互配合,从而可以去调节胶卷在输送时的张力,进而可以让胶卷的收卷时的切割更加方便,避免造成物料的浪费。Compared with the prior art, the beneficial effects of the present utility model are: the utility model has the characteristics of reasonable structure and convenient use. The film is cut by vertical cutting. In addition, through the mutual cooperation between the aluminum guide roller, rubber roller, limit seat, spring and rubber roller ascending cylinder, the tension of the film during transportation can be adjusted, and then the tension of the film can be adjusted. It makes the cutting of the film rewinding more convenient and avoids the waste of materials.
附图说明Description of drawings
为了更清楚地说明本实用新型实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型一种新式的排刀至上而下自动切断的自动收卷机的立体图;Fig. 1 is a perspective view of a new type of automatic winder of the present utility model with knives arranged from top to bottom and automatically cut off;
图2是本实用新型一种新式的排刀至上而下自动切断的自动收卷机的侧视图;Fig. 2 is a side view of a new type of automatic winder of the present utility model that automatically cuts the knife from top to bottom;
图3是本实用新型一种新式的排刀至上而下自动切断的自动收卷机的主视图。FIG. 3 is a front view of a new type of automatic winder of the present utility model that automatically cuts the blades from top to bottom.
图中:1、收卷机;01、支撑底板;011、固定扣件;02、检修门;2、切刀气缸;3、支撑板;31、加固角件;4、气缸固定支撑;5、刀片;6、滑轨;7、铝导辊;8、胶辊;81、限位座;811、定位杆;82、弹簧;9、齿条;10、伺服电机;101、驱动齿轮;11、升降气缸;12、抱紧气缸;13、胶辊上升气缸;14、移动台。In the figure: 1. Winder; 01. Supporting bottom plate; 011. Fixed fasteners; 02. Access door; 2. Cutter cylinder; 3. Supporting plate; 31. Reinforcing corner pieces; Blade; 6, slide rail; 7, aluminum guide roller; 8, rubber roller; 81, limit seat; 811, positioning rod; 82, spring; 9, rack; 10, servo motor; 101, drive gear; 11, Lifting cylinder; 12. Holding cylinder; 13. Rubber roller lifting cylinder; 14. Moving table.
具体实施方式Detailed ways
下面详细描述本实用新型的实施方式,实施方式的示例在附图中示出,其中相同或类似的标号自始至终表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
为使本实用新型实施方式的目的、技术方案和优点更加清楚,下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。因此,以下对在附图中提供的本实用新型的实施方式的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments of the present invention are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,一种新式的排刀至上而下自动切断的自动收卷机,包括收卷机1,收卷机1的底部设置有支撑底板01,支撑底板01的上端面对称固定连接有滑轨6,且支撑底板01的上端面固定连接有齿条9,滑轨6的上设置有移动台14,移动台14上固定连接有伺服电机10,移动台14的上端面对称固定连接有支撑板3,支撑板3的内侧固定连接有气缸固定支撑4,气缸固定支撑4的侧面固定连接有切刀气缸2,切刀气缸2的输出端固定连接有刀片5,支撑板3的内侧设置有铝导辊7和胶辊8,且铝导辊7和胶辊8分别与支撑板3之间转动连接。Please refer to Fig. 1-3, a new type of automatic winder with automatic cutting from top to bottom, including winder 1, the bottom of winder 1 is provided with a supporting
优选的,胶辊8的两端均通过套接方式连接有限位座81,限位座81的底部对称固定连接有定位杆811,且限位座81的底部设置有弹簧82,通过这样设置是为了便于调节收卷是胶卷的张紧力,从而让胶卷的收卷更加紧致。Preferably, both ends of the
优选的,伺服电机10的输出端通过套接方式连接有驱动齿轮101,驱动齿轮101和齿条9之间相互啮合,通过这样设置是为了通过伺服电机10的转动去带动移动台14进行移动。Preferably, the output end of the
优选的,移动台14的上端面对称固定连接有胶辊上升气缸13,胶辊上升气缸13位于限位座81的下方,通过这样设置是为了对胶辊8的位置进行调节,从而可以调节胶辊8与胶卷的摩擦力,从而可以让胶卷的收卷更加紧密和严实。Preferably, the upper end surface of the moving table 14 is symmetrically and fixedly connected with the rubber
优选的,铝导辊7的两端均设置有抱紧气缸12,抱紧气缸12和铝导辊7之间固定连接,支撑板3的两端均固定连接有升降气缸11,通过这样设置是为了在对胶片进行切割的时候可以对胶片进行夹紧,从而可以避免在切割的时候造成物料的浪费。Preferably, both ends of the aluminum guide roller 7 are provided with a holding
优选的,收卷机1的两端均设置有检修门02,支撑底板01的侧面固定连接有固定扣件011,通过设置检修门02是为了便于对收卷机1进行检修,通过在支撑底板01的侧面固定连接有固定扣件011,是为了让本实用新型的固定更加方便。Preferably, both ends of the winder 1 are provided with
优选的,支撑板3的内侧设置有加固角件31,加固角件31和支撑板3之间通过螺丝固定连接,通过这样设置是为了提高支撑板3与移动台14之间的连接强度。Preferably, the inner side of the
以上所述仅为本实用新型的优选实施方式而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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