CN217315795U - An Improved Magnesium Alloy Horizontal Cold Chamber Die Casting Machine - Google Patents
An Improved Magnesium Alloy Horizontal Cold Chamber Die Casting Machine Download PDFInfo
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- CN217315795U CN217315795U CN202220329741.4U CN202220329741U CN217315795U CN 217315795 U CN217315795 U CN 217315795U CN 202220329741 U CN202220329741 U CN 202220329741U CN 217315795 U CN217315795 U CN 217315795U
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- 238000004512 die casting Methods 0.000 title claims abstract description 24
- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 15
- 230000003068 static effect Effects 0.000 claims abstract description 28
- 239000007769 metal material Substances 0.000 abstract description 30
- 239000000463 material Substances 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract 1
- 238000005555 metalworking Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及金属件加工领域,具体是一种改进型镁合金卧式冷室压铸机。The utility model relates to the field of metal parts processing, in particular to an improved magnesium alloy horizontal cold chamber die casting machine.
背景技术Background technique
冷室压铸机是指压射室和压射冲头不浸于熔融金属中,而将定量的熔融金属浇到压射室中,然后进行压射的一种压铸机立室冷室压铸机的压射方式呈垂直放置,显然沿袭了热式压铸机的压射方式,典型的和成熟的立式冷室压铸机是由捷克工程师于1927年发明制成的,卧式冷室压铸机于20世纪20年代初就已开发制造,因具有较多优点,特别是一次工作循环的程序比立式冷室压铸机更为简便,经过其后的十几年的改进而渐趋定型,在欧美各国广为流传。Cold chamber die casting machine refers to a vertical chamber cold chamber die casting machine in which the injection chamber and the injection punch are not immersed in the molten metal, but a quantitative amount of molten metal is poured into the injection chamber and then injected. The injection method is placed vertically, obviously following the injection method of the hot die-casting machine. The typical and mature vertical cold-chamber die-casting machine was invented by Czech engineers in 1927, and the horizontal cold-chamber die-casting machine was invented in 20. It has been developed and manufactured in the early 1920s. It has many advantages, especially the procedure of one working cycle is simpler than that of vertical cold chamber die casting machines. After more than ten years of improvement, it has gradually become finalized. Widespread.
现有的技术中,卧式冷室压铸机在使用时,一般会在下料通道上端开设进料口,然后启动气缸将进料通道内的金属料推到模腔内,但金属料在推动过程中,会有部分物料通过气缸推动到进料口上端,使进料通道内的物料量减少,导致模腔内的金属料不足,降低了镁合金成品的质量,降低了压铸机的实用性。In the prior art, when a horizontal cold chamber die-casting machine is in use, a feeding port is generally opened at the upper end of the unloading channel, and then the cylinder is activated to push the metal material in the feeding channel into the mold cavity, but the metal material is in the process of pushing. In the process, some materials will be pushed to the upper end of the feeding port through the cylinder, which will reduce the amount of material in the feeding channel, resulting in insufficient metal material in the mold cavity, reducing the quality of the magnesium alloy finished product, and reducing the practicability of the die casting machine.
实用新型内容Utility model content
本实用新型的目的在于提供一种改进型镁合金卧式冷室压铸机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an improved magnesium alloy horizontal cold chamber die casting machine to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种改进型镁合金卧式冷室压铸机,包括静模,所述静模内部设置有环形通道,所述环形通道与静模内部连通,所述环形通道内部安装有涡流管,所述涡流管上端设置有热风排放口,所述热风排放口与涡流管内部连通,所述涡流管上端前部设置有空气入口。An improved magnesium alloy horizontal cold-chamber die-casting machine includes a static die, an annular channel is arranged inside the static die, the annular channel is communicated with the interior of the static die, a vortex tube is installed inside the annular channel, and the eddy current The upper end of the pipe is provided with a hot air discharge port, the hot air discharge port communicates with the interior of the vortex tube, and an air inlet is provided at the front of the upper end of the vortex tube.
作为本实用新型进一步的方案:所述静模内部左侧设置有模腔,所述模腔中部设置有进料口,熔融后的金属料通过进料口进入到模腔内。As a further solution of the present invention, a mold cavity is provided on the left side of the static mold, a feeding port is provided in the middle of the mold cavity, and the molten metal material enters the mold cavity through the feeding port.
作为本实用新型再进一步的方案:所述静模左侧四端均安装有连杆,所述连杆侧端均安装有动模,所述动模与连杆活动连接,所述连杆外侧左部均安装有限位环,所述动模左侧中部安装有第一气缸,启动第一气缸,第一气缸将动模向右侧推动,使动模与静模贴合。As a further solution of the present invention: connecting rods are installed on the left four ends of the static mold, and movable molds are installed on the side ends of the connecting rods, the movable molds are movably connected with the connecting rods, and the outer sides of the connecting rods are installed with connecting rods. A limit ring is installed on the left part, and a first air cylinder is installed in the middle part of the left side of the movable mold. When the first air cylinder is activated, the first air cylinder pushes the movable mold to the right to make the movable mold fit with the static mold.
作为本实用新型再进一步的方案:所述静模右侧中部安装有上料管,所述上料管内部设置有进料通道,所述进料通道与进料口内部连通,所述进料通道内部安装有推块,所述推块右侧安装有第二气缸,所述推块与上料管活动连接,工作人员将金属料倒入上料管内,启动第二气缸,第二气缸可将推块向左侧推动,从而将金属料推到左侧进料口内。As a further solution of the present invention, a feeding pipe is installed in the middle of the right side of the static mold, a feeding channel is arranged inside the feeding pipe, the feeding channel is communicated with the interior of the feeding port, and the feeding A push block is installed inside the channel, and a second cylinder is installed on the right side of the push block. The push block is movably connected to the feeding pipe. The staff pours the metal material into the feeding pipe, and starts the second cylinder. Push the push block to the left to push the metal material into the left feed port.
作为本实用新型再进一步的方案:所述上料管上端右侧设置有下料管,所述下料管与上料管内部连通,所述下料管左侧下端设置有卡槽,所述卡槽内部安装有盖板,工作人员可直接将熔融后的金属料倒入下料管内,金属料直接通过自身重力流入上料管内。As a further solution of the present invention, a feeding tube is provided on the right side of the upper end of the feeding tube, the feeding tube is communicated with the interior of the feeding tube, and a clamping groove is arranged at the lower end of the left side of the feeding tube, and the feeding tube is A cover plate is installed inside the card slot, and the staff can directly pour the molten metal material into the feeding pipe, and the metal material directly flows into the feeding pipe by its own gravity.
作为本实用新型再进一步的方案:所述盖板上端左侧安装有活动环,所述活动环内部安装有螺杆,所述活动环内侧设置有内螺纹,所述活动环通过内螺纹与螺杆活动连接,所述螺杆左侧安装有电机,启动电机,电机带动螺杆转动,螺杆带动活动环左右移动,活动环带动盖板左右移动,盖板可将下料管底部实现开合。As a further solution of the present invention, a movable ring is installed on the left side of the upper end of the cover plate, a screw rod is installed inside the movable ring, an inner thread is arranged on the inner side of the movable ring, and the movable ring is movable with the screw rod through the inner thread. A motor is installed on the left side of the screw, the motor drives the screw to rotate, the screw drives the movable ring to move left and right, and the movable ring drives the cover plate to move left and right, and the cover plate can open and close the bottom of the feeding tube.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型中,通过设计的盖板、螺杆、活动环和电机,下料管下端左侧设置有卡槽,卡槽内部安装有盖板,盖板通过卡槽与下料管活动连接,盖板上端左侧固定安装有活动环,活动环内部安装有螺杆,活动环内侧设置有内螺纹,活动环通过内螺纹与螺杆活动连接,螺杆左侧安装有电机,螺杆与电机转动连接,启动电机,电机可带动螺杆转动,螺杆转动可带动活动环左右移动,当螺杆带动活动环向右侧移动时,活动环带动盖板向右侧移动,将下料管底部堵住,防止第二气缸在推动金属料上料时,物料返回下料管,当金属料上料完毕后,启动电机,带动盖板向左移动,打开下料管继续下料,通过盖板的安装,使模腔内的金属料供给量足,有效提高镁合金的成品质量,提高压铸机的实用性。In the utility model, through the designed cover plate, screw rod, movable ring and motor, a clamping groove is arranged on the left side of the lower end of the feeding pipe, a cover plate is installed inside the clamping groove, and the cover plate is movably connected with the feeding pipe through the clamping groove. A movable ring is fixedly installed on the left side of the upper end of the board, a screw rod is installed inside the movable ring, an inner thread is arranged on the inner side of the movable ring, the movable ring is movably connected with the screw rod through the inner thread, and a motor is installed on the left side of the screw rod, and the screw rod is connected with the motor in rotation to start the motor. , the motor can drive the screw to rotate, and the rotation of the screw can drive the movable ring to move left and right. When the screw drives the movable ring to move to the right, the movable ring drives the cover to move to the right, blocking the bottom of the feeding tube to prevent the second cylinder from When the metal material is pushed to feed, the material returns to the feeding tube. When the feeding of the metal material is completed, the motor is started to drive the cover to move to the left, and the feeding tube is opened to continue feeding. The supply of metal material is sufficient, which effectively improves the quality of the finished magnesium alloy and improves the practicability of the die-casting machine.
本实用新型中,通过设计的环形通道、涡流管、热风排放口和空气入口,静模内部设置有环形通道,环形通道与静模内部连通,环形通道内部安装有涡流管,涡流管上端设置有热气排放口,涡流管上端前部设置有空气入口,使用时,空气从空气入口进入涡流管内,空气进入涡流管内,气流产生旋涡分离处冷、暖两股气流,冷气流进入涡流管下端,对模腔内的金属料进行冷却,使模腔内的金属料保持移动温度,加快金属料定型,且提高金属料的质量,暖气流进入涡流管上端,由热风排放口排出,实现静模内部的冷却功能,提高了压铸机的功能性。In the utility model, through the designed annular channel, vortex tube, hot air discharge port and air inlet, an annular channel is arranged inside the static mold, the annular channel is communicated with the interior of the static mold, a vortex tube is installed inside the annular channel, and the upper end of the vortex tube is provided with a The hot air discharge port is provided with an air inlet at the front of the upper end of the vortex tube. When in use, the air enters the vortex tube from the air inlet, and the air enters the vortex tube. The metal material in the mold cavity is cooled, so that the metal material in the mold cavity maintains the moving temperature, accelerates the shaping of the metal material, and improves the quality of the metal material. The cooling function improves the functionality of the die casting machine.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型中上料管的结构示意图;Fig. 2 is the structural representation of the feeding pipe in the utility model;
图3为本实用新型中静模的剖面图;Fig. 3 is the sectional view of the static die in the utility model;
图4为本实用新型中涡流管的结构示意图;Fig. 4 is the structural representation of the vortex tube in the utility model;
图5为本实用新型中图2中A处放大图。FIG. 5 is an enlarged view of the place A in FIG. 2 in the utility model.
图中:1、静模;2、模腔;3、进料口;4、连杆;5、动模;6、限位环;7、第一气缸;8、上料管;9、进料通道;10、推块;11、第二气缸;12、下料管;13、盖板;14、螺杆;15、活动环;16、电机;17、环形通道;18、涡流管;19、热风排放口;20、空气入口。In the picture: 1. Static mold; 2. Mold cavity; 3. Feeding port; 4. Connecting rod; 5. Moving mold; 6. Limit ring; 7. First cylinder; 8. Feeding pipe; 9. Feeding Material channel; 10, push block; 11, second cylinder; 12, feeding pipe; 13, cover plate; 14, screw; 15, movable ring; 16, motor; 17, annular channel; 18, vortex tube; 19, Hot air discharge port; 20. Air inlet.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1~5,本实用新型实施例中,一种改进型镁合金卧式冷室压铸机,包括静模1,静模1内部设置有环形通道17,环形通道17与静模1内部连通,环形通道17内部安装有涡流管18,涡流管18上端设置有热风排放口19,热风排放口19与涡流管18内部连通,涡流管18上端前部设置有空气入口20。Referring to FIGS. 1 to 5 , in the embodiment of the present invention, an improved magnesium alloy horizontal cold chamber die casting machine includes a
其中,静模1内部左侧设置有模腔2,模腔2中部设置有进料口3,使用时,熔融后的金属料通过进料口3进入到模腔2内,金属料进入模腔2后进行挤压定型。Among them, the left side of the
静模1左侧四端均安装有连杆4,连杆4侧端均安装有动模5,动模5与连杆4活动连接,连杆4外侧左部均安装有限位环6,动模5左侧中部安装有第一气缸7,使用时,启动第一气缸7,第一气缸7将动模5向右侧推动,使动模5与静模1贴合,通过连杆4的安装,可将动模5限位。
静模1右侧中部安装有上料管8,上料管8内部设置有进料通道9,进料通道9与进料口3内部连通,进料通道9内部安装有推块10,推块10右侧安装有第二气缸11,推块10与上料管8活动连接,使用时,工作人员将金属料倒入上料管8内,启动第二气缸11,第二气缸11可将推块10向左侧推动,从而将金属料推到左侧进料口3内,使金属料进入模腔2内,完成上料工作。A feeding
上料管8上端右侧设置有下料管12,下料管12与上料管8内部连通,下料管12左侧下端设置有卡槽,卡槽内部安装有盖板13,使用时,工作人员可直接将熔融后的金属料倒入下料管12内,金属料直接通过自身重力流入上料管8内。A feeding
盖板13上端左侧安装有活动环15,活动环15内部安装有螺杆14,活动环15内侧设置有内螺纹,活动环15通过内螺纹与螺杆14活动连接,螺杆14左侧安装有电机16,使用时,启动电机16,电机16带动螺杆14转动,螺杆14带动活动环15左右移动,活动环15带动盖板13左右移动,盖板13可将下料管12底部实现开合,防止金属料在上料过程中溢料。A
本实用新型的工作原理是:首先将压铸机连接电源,启动第一气缸7,第一气缸7将动模5向右侧推动,使动模5与静模1贴合,工作人员将金属料加入下料管12内,金属料通过其自身重力掉入上料管8内,启动电机16,电机16带动螺杆14转动,螺杆14带动活动环15和盖板13向右侧移动,使盖板13移动到下料管12内部,将下料管12底部堵住,然后启动第二气缸11,第二气缸11将推块10向左侧推动,推块10将上料管8内部的金属料向左侧推动,使金属料全部进入模腔2内部,启动涡流管18,空气从空气入口20进入涡流管18内部,使涡流管18内部产生冷热气流,冷气流流入涡流管18底部,将静模1内部降温,使模腔2内部的金属料快速冷却和定型。The working principle of the utility model is as follows: first, connect the die-casting machine to the power supply, start the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (6)
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| CN202220329741.4U CN217315795U (en) | 2022-02-18 | 2022-02-18 | An Improved Magnesium Alloy Horizontal Cold Chamber Die Casting Machine |
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| CN202220329741.4U CN217315795U (en) | 2022-02-18 | 2022-02-18 | An Improved Magnesium Alloy Horizontal Cold Chamber Die Casting Machine |
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Granted publication date: 20220830 |