CN217314598U

CN217314598U - Automatic change check out test set

Info

Publication number: CN217314598U
Application number: CN202123353202.9U
Authority: CN
Inventors: 尚智艳
Original assignee: Kunshan Judu Precision Machinery Co ltd
Current assignee: Kunshan Judu Precision Machinery Co ltd
Priority date: 2021-12-28
Filing date: 2021-12-28
Publication date: 2022-08-30
Anticipated expiration: 2031-12-28

Abstract

The utility model discloses an automatic detection device, which comprises a feeding stacking platform, a discharging stacking platform, a detection platform, a feeding manipulator, a discharging manipulator and a detection mechanism, wherein the upper surface of the detection platform is downwards formed with a detection groove, the detection mechanism comprises a servo electric push rod, a sliding beam and a CCD detection camera, the front side and the rear side of the detection platform, the feeding stacking platform and the discharging stacking platform are all provided with a linear platform in a unified way, the sides of the linear platform, which are close to the detection platform, the feeding stacking platform and the discharging stacking platform, are all provided with a servo linear module I, and the sides far away from the detection platform, the feeding stacking platform and the discharging stacking platform are all provided with a servo linear module II, the utility model can place parts to be detected in the detection groove and automatically discharge the parts after detection by matching the feeding manipulator and the discharging manipulator, and can detect the punched holes on the surfaces of the parts in sequence through the detection mechanism, compared with the prior art, the mode has the advantages that the working efficiency is greatly improved, and the detection precision is higher.

Description

Automatic change check out test set

Technical Field

The utility model relates to a check out test set technical field especially relates to an automatic change check out test set.

Background

Need use more spare part in the automobile production, some spare parts need carry out surperficial punching a hole, carry out the surface at the part and punch a hole the back, whether need detect the aperture and accord with the requirement, whether to detect its diameter and accord with the production requirement to round hole on the part etc. the usual method is that manual work uses scale or slide caliper etc. to measure the number of degrees, can produce the number of degrees error and workman work load ratio great at the number of degrees in-process, human labor intensity is big, still need other workman to collect the part in unison after the measurement is accomplished, manpower and time have been wasted, production efficiency is low simultaneously, and the cost is improved.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: in order to solve the deficiency that exists among the background art, so the utility model discloses an automatic change check out test set.

The technical scheme is as follows: an automatic detection device comprises a feeding stacking table, a discharging stacking table, a detection table, a feeding manipulator, a discharging manipulator and a detection mechanism, wherein the feeding stacking table and the discharging stacking table are respectively arranged on two opposite sides of the detection table, detection grooves are formed in the upper surface of the detection table in a downward forming mode, positioning grooves for positioning parts are formed in the bottom surfaces of the detection grooves, the detection mechanism comprises a servo electric push rod, a sliding cross beam and a CCD detection camera, overlapping grooves are formed in the front side and the rear side of each detection groove, a linear guide rail is arranged on each overlapping groove, the sliding cross beam is connected to the two linear guide rails in a sliding mode, the CCD detection camera is arranged in the center of the bottom of the sliding cross beam, the servo electric push rod is arranged above the left side of each detection groove and connected with the sliding cross beam, and the linear tables are uniformly arranged on the front sides and the rear sides of the detection table, the feeding stacking table and the discharging stacking table, the side of the linear table top close to the detection table, the feeding stacking table and the discharging stacking table is provided with a first servo linear module, the side of the linear table top close to the detection table, the feeding stacking table and the discharging stacking table is provided with a second servo linear module, the feeding manipulator is connected and arranged on the first two servo linear modules, and the discharging manipulator is connected and arranged on the second two servo linear modules.

Further, the feeding stacking table comprises a first lifting hydraulic cylinder and a first stacking table body, and a driving shaft of the first lifting hydraulic cylinder is fixedly connected with the first stacking table body.

Further, the blanking stacking table comprises a second lifting hydraulic cylinder and a second stacking table body, and a driving shaft of the second lifting hydraulic cylinder is fixedly connected with the second stacking table body.

Further, the feeding manipulator comprises a first portal, a third lifting hydraulic cylinder, a first lifting plate and four first pneumatic suckers, two support legs of the first portal are connected and arranged on the first two servo linear modules respectively, the third lifting hydraulic cylinder is arranged at the bottom of a cross beam of the first portal, the first lifting plate is connected with a driving shaft of the third lifting hydraulic cylinder, and the first four pneumatic suckers are arranged on the bottom surface of the first lifting plate respectively.

Further, the discharging manipulator comprises a second portal frame, a fourth lifting hydraulic cylinder, a second lifting plate and two pneumatic suckers, two support legs of the second portal frame are respectively connected and arranged on the second servo linear module, the fourth lifting hydraulic cylinder is arranged at the bottom of a cross beam of the second portal frame, the second lifting plate is connected with a driving shaft of the fourth lifting hydraulic cylinder, and the two pneumatic suckers are respectively arranged on the bottom surface of the second lifting plate.

Furthermore, an LED lamp tube is arranged below the inner wall of one side of the detection groove.

Further, the overlapping groove is an L-shaped overlapping groove.

The utility model discloses realize following beneficial effect:

the utility model discloses a material loading manipulator and unloading manipulator cooperate and use, can place to detect the part to detecting the inslot to and will detect the automatic unloading of part that finishes, and can detect punching a hole on part surface in proper order through detection mechanism, this kind of mode is compared with prior art, and work efficiency improves greatly, and it is higher to detect the precision.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of a top view structure of the inspection table disclosed in the present invention.

Fig. 3 is a schematic view of a local overlooking structure disclosed by the present invention.

Fig. 4 is the utility model discloses a local structure schematic diagram of material loading manipulator.

Fig. 5 is the utility model discloses a local structure schematic diagram of unloading manipulator.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Examples

Referring to fig. 1-5, an automatic detection device comprises a feeding stacking table 10, a discharging stacking table 20, a detection table 30, a feeding manipulator 40, a discharging manipulator 50 and a detection mechanism 60, wherein the feeding stacking table and the discharging stacking table are respectively arranged on two opposite sides of the detection table, detection grooves 31 are formed in the upper surface of the detection table in a downward forming mode, positioning grooves 34 used for positioning parts are formed in the bottom surfaces of the detection grooves, the detection mechanism comprises a servo electric push rod, a sliding cross beam and a CCD detection camera, overlapping grooves 32 are formed in the front side and the rear side of each detection groove, a linear guide rail 33 is arranged on each overlapping groove, the overlapping grooves are preferably L-shaped overlapping grooves in implementation, the sliding cross beam is connected to the two linear guide rails in a sliding mode, the CCD detection camera is arranged in the center of the bottom of the sliding cross beam, the servo electric push rod is arranged above the left side of each detection groove and connected with the sliding cross beam, the detection table, The front side and the rear side of the feeding stacking platform and the rear side of the discharging stacking platform are uniformly provided with linear platforms 70, the sides of the linear platforms, which are close to the detection platform, the feeding stacking platform and the discharging stacking platform, are provided with first servo linear modules, the sides, which are far away from the detection platform, the feeding stacking platform and the discharging stacking platform, are provided with second servo linear modules, the feeding mechanical arm is connected and arranged on the first two servo linear modules, and the discharging mechanical arm is connected and arranged on the second two servo linear modules.

In this embodiment, material loading pile up neatly platform includes a hydraulic cylinder 11 and pile up neatly platform body 12, and a hydraulic cylinder's drive shaft and pile up neatly platform body rigid coupling carry out the material loading in-process at material loading pile up neatly platform, and a hydraulic cylinder can drive pile up neatly platform body in real time and go up and down, can guarantee like this that material loading manipulator carries out accurate material of inhaling.

In this embodiment, the blanking stacking table comprises a second hydraulic cylinder 21 and a second stacking table body 22, a driving shaft of the second hydraulic cylinder is fixedly connected with the second stacking table body, and the second hydraulic cylinder drives the second stacking table body to lift in real time according to the thickness of stacked parts in the material receiving process of the blanking stacking table, so that blanking stacking can be better achieved.

In this embodiment, the feeding manipulator includes portal one 41, hydraulic cylinder three 45, lifter plate one 42 and four pneumatic suction cups one 43, two landing legs of portal one are connected respectively and are set up on two servo straight line module one 44, hydraulic cylinder three sets up the crossbeam bottom at portal one, lifter plate one is connected with hydraulic cylinder three's actuating shaft, four pneumatic suction cups one sets up the bottom surface of lifter plate one respectively, under the drive of two servo straight line module one, hydraulic cylinder three that sets up on portal one can drive four pneumatic suction cups one and go up and down and wait to detect the part on the pile up neatly platform body one and transport to detecting the inslot and fix a position and place.

In this embodiment, the unloading manipulator includes two portal 51, hydraulic cylinder four 55, two lifter plates 52 and two 53 four pneumatic suction cups, two landing legs of two portal are connected respectively and are set up on two servo straight line module two 54, hydraulic cylinder four sets up the crossbeam bottom at two portal, two lifter plates are connected with the actuating shaft of hydraulic cylinder four, four pneumatic suction cups two set up respectively on the bottom surface of lifter plate two, under the drive of two servo straight line module two, the hydraulic cylinder four that sets up on two portal can drive four pneumatic suction cups two to go up and down and will detect the good part of inslot detection and carry to unloading pile up neatly on the pile up neatly platform.

In this embodiment, one side inner wall below that detects the groove is provided with LED fluorescent tube 80 to guarantee to detect the luminance in the groove, thereby guarantee that CCD detects the punching a hole of camera to the part and carry out accurate detection.

In the specific implementation process, the feeding manipulator sucks a part to be detected from the feeding stacking platform, and driven by the first two servo linear modules to be positioned right above the detection groove, and after the parts are positioned, the parts are placed into the positioning grooves by the feeding mechanical arm for positioning, after the positioning of the parts is finished, the servo electric push rod pushes the sliding beam to slide, when the sliding beam slides on the detection groove, the CCD detection camera arranged at the bottom of the sliding beam detects the punched holes on the parts, after CCD detects the camera and detects, servo electric putter drive sliding beam resets, and at this moment two servo linear module two drive unloading manipulators snatch the part that detects the inslot to detecting directly over the groove earlier, and the part that will detect by two servo linear module two drive unloading manipulators to unloading pile up neatly bench is transferred to unloading pile up neatly bench and is carried out the pile up neatly again.

It is emphasized below that, in the implementation of the present invention, a PLC controller is required to perform unified control.

The above embodiments are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All changes and modifications that come within the spirit of the invention are desired to be protected.

Claims

1. An automatic detection device is characterized by comprising a feeding stacking platform, a discharging stacking platform, a detection platform, a feeding manipulator, a discharging manipulator and a detection mechanism, wherein the feeding stacking platform and the discharging stacking platform are respectively arranged at two opposite sides of the detection platform, the upper surface of the detection platform is downward formed with a detection groove, the bottom surface of the detection groove is provided with a positioning groove for positioning a part, the detection mechanism comprises a servo electric push rod, a sliding cross beam and a CCD detection camera, the front side and the rear side of the detection groove are respectively provided with a lapping groove, each lapping groove is provided with a linear guide rail, the sliding cross beam is connected onto the two linear guide rails in a sliding way, the CCD detection camera is arranged at the center of the bottom of the sliding cross beam, the servo electric push rod is arranged above the left side of the detection groove and connected with the sliding cross beam, the front side and the rear side of the detection platform, the feeding stacking platform and the discharging stacking platform are respectively and provided with linear platforms in a unified manner, the side of the linear table, which is close to the detection table, the feeding stacking table and the discharging stacking table, is provided with a first servo linear module, the side of the detection table, the feeding stacking table and the discharging stacking table, which is far away from the detection table, the feeding stacking table and the discharging stacking table, is provided with a second servo linear module, the feeding manipulator is connected and arranged on the first servo linear modules, and the discharging manipulator is connected and arranged on the second servo linear modules.

2. The automatic detection equipment as claimed in claim 1, wherein the feeding and stacking table comprises a first lifting hydraulic cylinder and a first stacking table body, and a driving shaft of the first lifting hydraulic cylinder is fixedly connected with the first stacking table body.

3. The automatic detection equipment as claimed in claim 1, wherein the blanking stacking table comprises a second lifting hydraulic cylinder and a second stacking table body, and a driving shaft of the second lifting hydraulic cylinder is fixedly connected with the second stacking table body.

4. The automatic detection equipment according to claim 1, wherein the feeding manipulator comprises a first portal frame, a third lifting hydraulic cylinder, a first lifting plate and four first pneumatic suckers, two support legs of the first portal frame are respectively connected and arranged on the first two servo linear modules, the third lifting hydraulic cylinder is arranged at the bottom of a cross beam of the first portal frame, the first lifting plate is connected with a driving shaft of the third lifting hydraulic cylinder, and the four first pneumatic suckers are respectively arranged on the bottom surface of the first lifting plate.

5. The automatic detection equipment according to claim 1, wherein the blanking manipulator comprises a second portal frame, a fourth lifting hydraulic cylinder, a second lifting plate and four second pneumatic suckers, two support legs of the second portal frame are respectively connected and arranged on the two second servo linear modules, the fourth lifting hydraulic cylinder is arranged at the bottom of a cross beam of the second portal frame, the second lifting plate is connected with a driving shaft of the fourth lifting hydraulic cylinder, and the four second pneumatic suckers are respectively arranged on the bottom surface of the second lifting plate.

6. The automatic detection equipment according to claim 1, wherein an LED lamp tube is arranged below the inner wall of one side of the detection groove.

7. The automated inspection device of claim 1, wherein the overlapping groove is an L-shaped overlapping groove.