CN217277964U - A cylindrical workpiece ray detection device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种射线检测技术,具体涉及一种适用于圆柱体工件的射线检测系统。The utility model relates to a ray detection technology, in particular to a ray detection system suitable for a cylindrical workpiece.
背景技术Background technique
在工业检测领域,射线检测是指利用X射线对工件进行扫描并在成像板上形成图像,以判断工件内部及焊缝是否存在缺陷,因其不会对工件造成损伤得到了广泛应用。但现有的射线检测系统在实际应用中存在着自动化程度低、可靠性差的问题,尤其是对于药筒等圆柱体形状的工件,通常采用人工安装待检测的工件,工作效率和人身安全性均较低。In the field of industrial inspection, radiographic inspection refers to the use of X-rays to scan the workpiece and form an image on the imaging plate to determine whether there are defects inside the workpiece and the weld, which is widely used because it will not cause damage to the workpiece. However, the existing radiographic inspection system has the problems of low degree of automation and poor reliability in practical applications, especially for cylindrical workpieces such as cartridges, the workpiece to be inspected is usually installed manually, and the work efficiency and personal safety are both lower.
实用新型内容Utility model content
本实用新型的目的是提供一种圆柱体工件射线检测装置,其具有结构简单、控制灵活、安全性好、检测效率高的优点。The purpose of the utility model is to provide a cylindrical workpiece ray detection device, which has the advantages of simple structure, flexible control, good safety and high detection efficiency.
为解决现有技术中存在的上述问题,本实用新型提供了一种圆柱体工件射线检测装置,包括铅房,铅房的前壁上设有第一电控门,铅房的后壁上设有第二电控门,铅房中设有工件台以及对应处于工件台两侧的射线组件和成像组件,铅房的前侧设有转运组件,转运组件的前侧设有横向的轨道组件,轨道组件上设有多个转运车,转运车上设有工件稳固器,转运组件的左右侧设有防护网;所述工件台包括支架和安装在支架上的第一旋转台,第一旋转台上设有用于定位工件稳固器的支撑盘,所述射线组件包括第一底座,第一底座上通过第一横移机构安装有第一立柱,第一立柱上通过第一升降机构安装有射线机,所述成像组件包括第二底座,第二底座上通过第二横移机构安装有第二立柱,第二立柱上通过第二升降机构安装有成像板,所述转运组件用于在转运车和工件台之间来回取放工件稳固器,所述轨道组件用于导向定位转运车,所述转运车上设有用于定位工件稳固器的支撑板,所述圆柱体工件设置在工件稳固器中。In order to solve the above problems in the prior art, the utility model provides a cylindrical workpiece ray detection device, which includes a lead room, a first electric control door is arranged on the front wall of the lead room, and a rear wall of the lead room is provided with a first electric control door. There is a second electric control door, the lead room is provided with a workpiece table and corresponding ray components and imaging components on both sides of the workpiece table, the front side of the lead room is provided with a transfer component, and the front side of the transfer component is provided with a horizontal track component, The track assembly is provided with a plurality of transfer vehicles, the transfer vehicle is provided with a workpiece stabilizer, and the left and right sides of the transfer assembly are provided with protective nets; the workpiece table includes a bracket and a first rotary table mounted on the bracket, the first rotary table There is a support plate for positioning the workpiece stabilizer, the ray assembly includes a first base, a first column is installed on the first base through a first traverse mechanism, and a ray machine is installed on the first column through a first lifting mechanism , the imaging assembly includes a second base, a second column is installed on the second base through a second traverse mechanism, and an imaging plate is installed on the second column through a second lifting mechanism, and the transfer assembly is used for the transfer car and The workpiece stabilizer is taken back and forth between the workpiece tables, the rail assembly is used for guiding and positioning the transfer vehicle, and the transfer vehicle is provided with a support plate for positioning the workpiece stabilizer, and the cylindrical workpiece is arranged in the workpiece stabilizer.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述工件稳固器包括托座、防倾倒件和护罩,托座的下端设有向外延伸的边沿,边沿上设有两个以上的定位孔,托座的上端沿中轴线设有限位槽,防倾倒件呈倒凸字型,防倾倒件的下半部卡装在托座的限位槽中,防倾倒件的上半部卡装在护罩中,护罩的下端抵在托座上,圆柱体工件的下端抵在防倾倒件上并使其处于护罩中;所述转运车的支撑板上设有与定位孔配合的第一定位销,所述工件台的支撑盘上设有与定位孔配合的第二定位销。Further, the utility model is a cylindrical workpiece ray detection device, wherein the workpiece stabilizer includes a bracket, an anti-overturning piece and a shield, the lower end of the bracket is provided with an outwardly extending edge, and the edge is provided with two There are more than one positioning holes, the upper end of the bracket is provided with a limit groove along the central axis, the anti-dumping part is in the shape of an inverted convex shape, the lower half of the anti-dumping part is clamped in the limit groove of the bracket, and the upper part of the anti-dumping part The half part is clamped in the shield, the lower end of the shield abuts on the bracket, the lower end of the cylindrical workpiece abuts on the anti-overturning piece and makes it in the shield; the support plate of the transfer vehicle is provided with a positioning A first locating pin matched with the hole, and a second locating pin matched with the locating hole is arranged on the support plate of the workpiece table.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述转运组件包括第三底座,第三底座上通过第三横移机构安装有横移滑板,横移滑板上通过纵移机构安装有纵移滑板,纵移滑板上通过第二旋转台安装有旋转架,旋转架上通过第三升降机构安装有转接架,转接架上通过第四横移机构安装有两个夹持件,两个夹持件的移动方面相反。Further, the utility model is a cylindrical workpiece ray detection device, wherein the transfer assembly includes a third base, a traverse slide plate is installed on the third base through a third traverse mechanism, and a longitudinal movement mechanism is installed on the traverse slide plate. A longitudinal moving slide plate is installed, a rotating frame is installed on the longitudinal moving sliding plate through the second rotating table, an adapter frame is installed on the rotating frame through a third lifting mechanism, and two clamping frames are installed on the adapter frame through a fourth traverse mechanism. pieces, the movement of the two gripping pieces is opposite.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述托座的周壁上设有环槽,环槽的槽口宽度大于槽底宽度,所述两个夹持件分别设有与环槽配合的卡口。Further, the utility model is a cylindrical workpiece ray detection device, wherein a ring groove is provided on the peripheral wall of the bracket, the width of the notch of the ring groove is larger than the width of the bottom of the groove, and the two clamping parts are respectively provided with a ring groove. A bayonet that mates with the ring groove.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述第一横移机构包括两条横向固定在第一底座上的第一导轨,第一导轨上设有与第一立柱固定连接的第一滑块,第一横移机构还包括通过轴承座横向安装在第一底座上的第一丝杠,第一丝杠连接有第一电机,第一立柱上固定有与第一丝杠配合的第一螺母;所述第二横移机构包括两条横向固定在第二底座上的第二导轨,第二导轨上设有与第二立柱固定连接的第二滑块,第二横移机构还包括通过轴承座横向安装在第二底座上的第二丝杠,第二丝杠连接有第二电机,第二立柱上固定有与第二丝杠配合的第二螺母。Further, the utility model is a cylindrical workpiece ray detection device, wherein the first traverse mechanism includes two first guide rails laterally fixed on the first base, and the first guide rail is provided with a first column fixed on the first guide rail. The connected first slider, the first traverse mechanism also includes a first lead screw laterally installed on the first base through the bearing seat, the first lead screw is connected with the first motor, and the first column is fixed with the first lead screw The first nut matched with the lever; the second transverse movement mechanism includes two second guide rails laterally fixed on the second base, the second guide rail is provided with a second sliding block fixedly connected with the second column, The moving mechanism also includes a second lead screw laterally mounted on the second base through the bearing seat, the second lead screw is connected with the second motor, and the second column is fixed with a second nut matched with the second lead screw.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述第一升降机构包括两条竖向固定在第一立柱上的第三导轨,第三导轨上设有第三滑块,射线机通过第一安装板与第三滑块固定连接,第一升降机构还包括通过轴承座竖向安装在第一立柱上的第三丝杠,第三丝杠连接有第三电机,第一安装板上固定有与第三丝杠配合的第三螺母;所述第二升降机构包括两条竖向固定在第二立柱上的第四导轨,第四导轨上设有第四滑块,成像板通过第二安装板与第四滑块固定连接,第二升降机构还包括通过轴承座竖向安装在第二立柱上的第四丝杠,第四丝杠连接有第四电机,第二安装板上固定有与第四丝杠配合的第四螺母。Further, the utility model is a cylindrical workpiece ray detection device, wherein the first lifting mechanism includes two third guide rails vertically fixed on the first column, and a third sliding block is arranged on the third guide rail, The ray machine is fixedly connected with the third sliding block through the first mounting plate. The first lifting mechanism also includes a third lead screw vertically installed on the first column through the bearing seat. The third lead screw is connected with a third motor. A third nut matched with the third lead screw is fixed on the mounting plate; the second lifting mechanism includes two fourth guide rails vertically fixed on the second column, and a fourth sliding block is arranged on the fourth guide rail to form an image The plate is fixedly connected with the fourth sliding block through the second mounting plate, and the second lifting mechanism also includes a fourth lead screw vertically installed on the second column through the bearing seat, the fourth lead screw is connected with a fourth motor, and the second installation A fourth nut matched with the fourth lead screw is fixed on the board.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述第三底座包括两条横向的支撑梁,两条支撑梁的底部分别设有间隔分布且与地面固定连接的垫块;所述第三横移机构包括两条对应固定在支撑梁上的第五导轨,第五导轨上设有与横移滑板固定连接的第五滑块,第三横移机构还包括固定在一支撑梁上的齿条,横移滑板上固定有减速机,减速机的输入端连接有第五电机,减速机的输出端设有与齿条配合的齿轮。Further, the utility model is a cylindrical workpiece ray detection device, wherein the third base comprises two transverse support beams, and the bottoms of the two support beams are respectively provided with spaced blocks and fixedly connected to the ground; The third traverse mechanism includes two corresponding fifth guide rails fixed on the support beam, the fifth guide rail is provided with a fifth slider fixedly connected with the traverse slide plate, and the third traverse mechanism also includes a support fixed on the fifth guide rail. The rack on the beam, the traverse slide plate is fixed with a reducer, the input end of the reducer is connected with a fifth motor, and the output end of the reducer is provided with a gear matched with the rack.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述纵移机构包括两条纵向固定在横移滑板上的第六导轨,第六导轨上设有与纵移滑板固定连接的第六滑块,纵移机构还包括通过轴承座纵向安装在横移滑板上的第五丝杠,第五丝杠连接有第六电机,纵移滑板上固定有与第五丝杠配合的第五螺母;所述第三升降机构包括两条竖向固定在旋转架上的第七导轨,第七导轨上设有与转接架固定连接的第七滑块,第三升降机构还包括通过轴承座竖向安装在旋转架上的第六丝杠,第六丝杠连接有第七电机,转接架上固定有与第六丝杠配合的第六螺母。Further, the utility model is a ray detection device for a cylindrical workpiece, wherein the longitudinal movement mechanism includes two sixth guide rails that are longitudinally fixed on the traverse slide plate, and the sixth guide rail is provided with a fixed connection with the longitudinal movement slide plate. The sixth sliding block, the longitudinal movement mechanism also includes a fifth lead screw that is longitudinally installed on the traverse sliding plate through the bearing seat, the fifth lead screw is connected with a sixth motor, and the longitudinal sliding plate is fixed with a fifth lead screw that cooperates with the fifth lead screw. five nuts; the third lifting mechanism includes two seventh guide rails vertically fixed on the rotating frame, the seventh guide rail is provided with a seventh sliding block fixedly connected with the adapter frame, and the third lifting mechanism also includes a bearing The seat is vertically mounted on the sixth lead screw on the rotating frame, the sixth lead screw is connected with the seventh motor, and the adapter frame is fixed with a sixth nut matched with the sixth lead screw.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述第四横移机构包括两条横向固定在转接架上的第八导轨,第八导轨上设有分别与两个夹持件固定连接的第七滑块,第四横移机构还包括通过轴承座横向安装在转接架上的第七丝杠以及固定在转接架上的驱动电机,第七丝杠的一端设有副同步轮,驱动电机的输出轴上设有主同步轮,主同步轮和副同步轮之间设有同步带,两个夹持件上对应固定有与第七丝杠配合的左旋螺母和右旋螺母。Further, the utility model is a cylindrical workpiece ray detection device, wherein, the fourth traverse mechanism includes two eighth guide rails laterally fixed on the adapter frame, and the eighth guide rail is provided with two clamps respectively. The seventh sliding block is fixedly connected with the holder, and the fourth traverse mechanism also includes a seventh lead screw laterally installed on the adapter frame through the bearing seat and a drive motor fixed on the adapter frame, and one end of the seventh lead screw is provided with There is an auxiliary synchronous wheel, the output shaft of the driving motor is provided with a main synchronous wheel, a synchronous belt is arranged between the main synchronous wheel and the auxiliary synchronous wheel, and a left-handed nut matched with the seventh lead screw is fixed on the two clamping parts correspondingly. Right hand nut.
进一步的,本实用新型一种圆柱体工件射线检测装置,其中,所述轨道组件包括两条轨道,两条轨道的底部设有间隔分布且与地面固定连接的垫板,两条轨道之间还设有间隔分布的方管,方管上设有管状的定位座;所述转运车包括设有手柄的车架,车架的底部安装有四个与轨道配合的V型轮和四个用于在地面上行走的脚轮,V型轮的最低点高于脚轮的最低点,车架上还安装有与定位座配合的分度销,所述支撑板固定在车架的上侧。Further, the utility model is a cylindrical workpiece ray detection device, wherein the rail assembly includes two rails, the bottoms of the two rails are provided with spacers distributed at intervals and are fixedly connected to the ground, and there are also pads between the two rails. There are square tubes distributed at intervals, and a tubular positioning seat is arranged on the square tube; the transfer vehicle includes a frame with a handle, and four V-shaped wheels matched with the track and four for For a caster running on the ground, the lowest point of the V-shaped wheel is higher than the lowest point of the caster, the frame is also provided with an indexing pin matched with the positioning seat, and the support plate is fixed on the upper side of the frame.
本实用新型一种圆柱体工件射线检测装置与现有技术相比,具有以下优点:本实用新型通过设置铅房,在铅房的前壁上设置第一电控门,在铅房的后壁上设置第二电控门,在铅房中设置工件台以及对应处于工件台两侧的射线组件和成像组件,在铅房的前侧设置转运组件,在转运组件的前侧设置横向的轨道组件,在轨道组件上设置多个转运车,在转运车上设置工件稳固器,在转运组件的左右侧设置防护网。其中,工件台包括支架和安装在支架上的第一旋转台,第一旋转台上设有用于定位工件稳固器的支撑盘,射线组件包括第一底座,第一底座上通过第一横移机构安装有第一立柱,第一立柱上通过第一升降机构安装有射线机,成像组件包括第二底座,第二底座上通过第二横移机构安装有第二立柱,第二立柱上通过第二升降机构安装有成像板,转运组件用于在转运车和工件台之间来回取放工件稳固器,轨道组件用于导向定位转运车,转运车上设有用于定位工件稳固器的支撑板,圆柱体工件设置在工件稳固器中。由此就构成了一种结构简单、控制灵活、安全性好、检测效率高的圆柱体工件射线检测装置,在实际应用中,首先将圆柱体工件一一对应置于工件稳固器中,并将工件稳固器置于转运车的支撑盘上,然后将一组转运车推至轨道组件上并定位,接着让转运组件依次将该组转运车上的工件稳固器置于工件台上,并在每完成一个圆柱体工件检测后将对应的工件稳固器放回转运车,当该组转运车上的圆柱体工件全部检测完成并将其推走后,即可对下一组转运车上的圆柱体工件进行检测。本实用新型通过设置铅房避免了辐射危害,通过设置第一电控门和第二电控门,并在检测时使第一电控门和第二电控门关闭,在实现取放工件稳固器以及人员进出铅房的基础上保证了安全性,其中,第一电控门用于取放工件稳固器,第二电控门用于人员进出铅房,以便于检查、维护;通过使工件台设置第一旋转台并旋转工件稳固器,提高了检测的全面性和可靠性,通过使射线组件设置第一横移机构和第一升降机构,提高了控制射线机的灵活性,通过使成像组件设置第二横移机构和第二升降机构,提高了控制成像板的灵活性,通过设置转运组件并使其在转运车和工件台之间来回取放工件稳固器,提高了检测效率和安全性,通过设置轨道组件提高了对转运车导向和定位的可靠性,通过设置转运车提高了运输工件稳固器的便利性,通过设置防护网增强了安全性。Compared with the prior art, the utility model has the following advantages: a lead room is arranged in the utility model, a first electric control door is arranged on the front wall of the lead room, and a first electric control door is arranged on the front wall of the lead room; A second electric control door is set on the upper part, a workpiece table and corresponding ray components and imaging components on both sides of the workpiece table are set in the lead room, a transfer component is set on the front side of the lead room, and a horizontal track component is set on the front side of the transfer component. , A plurality of transfer vehicles are arranged on the track assembly, a workpiece stabilizer is arranged on the transfer vehicle, and protective nets are arranged on the left and right sides of the transfer assembly. The workpiece table includes a bracket and a first rotary table mounted on the bracket, the first rotary table is provided with a support plate for positioning the workpiece stabilizer, and the ray assembly includes a first base on which a first traverse mechanism passes A first column is installed, a ray machine is installed on the first column through a first lifting mechanism, the imaging assembly includes a second base, a second column is installed on the second base through a second traverse mechanism, and a second column is installed on the second column. The lifting mechanism is equipped with an imaging plate, the transfer assembly is used to pick up and place the workpiece stabilizer between the transfer car and the workpiece table, the track assembly is used to guide and position the transfer car, and the transfer car is provided with a support plate for positioning the workpiece stabilizer. The body workpiece is arranged in the workpiece stabilizer. As a result, a cylindrical workpiece ray detection device with simple structure, flexible control, good safety and high detection efficiency is formed. The workpiece stabilizer is placed on the support plate of the transfer car, and then a group of transfer cars is pushed onto the track assembly and positioned, and then the transfer assembly sequentially places the workpiece stabilizers on the group of transfer cars on the workpiece table, and in each After completing the inspection of one cylindrical workpiece, put the corresponding workpiece stabilizer back on the transfer car. When all the cylindrical workpieces on this group of transfer cars are detected and pushed away, the cylinders on the next group of transfer cars can be inspected. Workpieces are inspected. The utility model avoids radiation hazards by arranging the lead room, and by arranging the first electric control door and the second electric control door, and closing the first electric control door and the second electric control door during detection, the stability of picking and placing the workpiece is realized. The safety is ensured on the basis of the equipment and personnel entering and leaving the lead room, wherein the first electric control door is used to take and place the workpiece stabilizer, and the second electric control door is used for personnel to enter and exit the lead room for easy inspection and maintenance; The first rotary table is set on the table and the workpiece stabilizer is rotated, which improves the comprehensiveness and reliability of detection. The assembly is provided with a second traverse mechanism and a second lifting mechanism, which improves the flexibility of controlling the imaging plate. By setting the transfer assembly and making it take and place the workpiece stabilizer back and forth between the transfer car and the workpiece table, the detection efficiency and safety are improved. The reliability of guiding and positioning of the transfer vehicle is improved by arranging the track assembly, the convenience of transporting the workpiece stabilizer is improved by arranging the transfer vehicle, and the safety is enhanced by arranging the protective net.
下面结合附图所示具体实施方式对本实用新型一种圆柱体工件射线检测装置作进一步详细说明。The following is a further detailed description of a cylindrical workpiece ray detection device of the present invention in conjunction with the specific embodiments shown in the accompanying drawings.
附图说明Description of drawings
图1为本实用新型一种圆柱体工件射线检测装置的轴测图;1 is an axonometric view of a cylindrical workpiece ray detection device of the present invention;
图2为本实用新型一种圆柱体工件射线检测装置中铅房的正视图;2 is a front view of a lead room in a cylindrical workpiece ray detection device of the present invention;
图3为本实用新型一种圆柱体工件射线检测装置中铅房的轴测图;3 is an axonometric view of a lead room in a cylindrical workpiece ray detection device of the present invention;
图4为本实用新型一种圆柱体工件射线检测装置中铅房的内部结构正视图;4 is a front view of the internal structure of a lead room in a cylindrical workpiece ray detection device of the present invention;
图5为本实用新型一种圆柱体工件射线检测装置中铅房的内部结构轴测图;5 is an axonometric view of the internal structure of a lead room in a cylindrical workpiece ray detection device of the present invention;
图6为本实用新型一种圆柱体工件射线检测装置中射线组件的正视图;6 is a front view of a ray assembly in a cylindrical workpiece ray detection device of the present invention;
图7为本实用新型一种圆柱体工件射线检测装置中射线组件的轴测图;7 is an axonometric view of a ray component in a cylindrical workpiece ray detection device of the present invention;
图8为本实用新型一种圆柱体工件射线检测装置中成像组件的正视图;8 is a front view of an imaging assembly in a cylindrical workpiece radiation detection device of the present invention;
图9为本实用新型一种圆柱体工件射线检测装置中成像组件的轴测图;9 is an axonometric view of an imaging component in a cylindrical workpiece ray detection device of the present invention;
图10为本实用新型一种圆柱体工件射线检测装置中工件台的正视图;10 is a front view of a workpiece table in a cylindrical workpiece radiation detection device of the present invention;
图11为本实用新型一种圆柱体工件射线检测装置中工件台的轴测图;11 is an axonometric view of a workpiece table in a cylindrical workpiece ray detection device of the present invention;
图12为本实用新型一种圆柱体工件射线检测装置中工件稳固器的正视图;12 is a front view of a workpiece stabilizer in a cylindrical workpiece ray detection device of the present invention;
图13为图12中的A-A向视图;Fig. 13 is the A-A view in Fig. 12;
图14为本实用新型一种圆柱体工件射线检测装置中转运组件的正视图;14 is a front view of a transfer assembly in a cylindrical workpiece ray detection device of the present invention;
图15为本实用新型一种圆柱体工件射线检测装置中转运组件的轴测图一;Fig. 15 is an
图16为本实用新型一种圆柱体工件射线检测装置中转运组件的后视图;Figure 16 is a rear view of a transport assembly in a cylindrical workpiece ray detection device of the present invention;
图17为本实用新型一种圆柱体工件射线检测装置中转运组件的轴测图二;Figure 17 is a second axonometric view of a transfer assembly in a cylindrical workpiece ray detection device of the present invention;
图18为本实用新型一种圆柱体工件射线检测装置中轨道组件的轴测图;18 is an axonometric view of a rail assembly in a cylindrical workpiece radiation detection device of the present invention;
图19为本实用新型一种圆柱体工件射线检测装置中转运车的正视图;19 is a front view of a transfer vehicle in a cylindrical workpiece ray detection device of the present invention;
图20为本实用新型一种圆柱体工件射线检测装置中转运车的轴测图。Fig. 20 is an axonometric view of a transfer car in a radiation detection device for cylindrical workpieces of the present invention.
具体实施方式Detailed ways
首先需要说明的,本实用新型中所述的上、下、左、右、前、后等方位词只是根据附图进行的描述,以便于理解,并非对本实用新型的技术方案及请求保护范围进行的限制。First of all, it should be noted that the orientation words such as upper, lower, left, right, front and rear described in the present invention are only descriptions according to the accompanying drawings, so as to facilitate understanding, and are not intended to describe the technical solutions and the claimed protection scope of the present invention. limits.
如图1至图20所示本实用新型一种圆柱体工件射线检测装置的具体实施方式,包括铅房1,在铅房1的前壁上设置第一电控门11,在铅房1的后壁上设置第二电控门,在铅房1中设置工件台2以及对应处于工件台2两侧的射线组件3和成像组件4,在铅房1的前侧设置转运组件5,在转运组件5的前侧设置横向的轨道组件6,在轨道组件6上设置多个转运车7,在转运车7上设置工件稳固器8,在转运组件5的左右侧设置防护网9。其中,工件台2包括支架21和安装在支架21上的第一旋转台22,第一旋转台22上设有用于定位工件稳固器8的支撑盘23;射线组件3包括第一底座31,第一底座31上通过第一横移机构安装有第一立柱32,第一立柱32上通过第一升降机构安装有射线机33;成像组件4包括第二底座41,第二底座41上通过第二横移机构安装有第二立柱42,第二立柱42上通过第二升降机构安装有成像板43;转运组件5用于在转运车7和工件台2之间来回取放工件稳固器8;轨道组件6用于导向定位转运车7,转运车7上设有用于定位工件稳固器8的支撑板71,圆柱体工件100设置在工件稳固器8中。As shown in FIGS. 1 to 20 , a specific embodiment of a cylindrical workpiece radiation detection device of the present invention includes a
通过以上结构设置就构成了一种结构简单、控制灵活、安全性好、检测效率高的圆柱体工件射线检测装置,在实际应用中,首先将圆柱体工件100一一对应置于工件稳固器8中,并将工件稳固器8置于转运车7的支撑盘71上,然后将一组转运车推至轨道组件6上并定位,接着让转运组件5依次将该组转运车7上的工件稳固器置8于工件台2上,并在每完成一个圆柱体工件检测后将对应的工件稳固器8放回转运车,当该组转运车7上的圆柱体工件全部检测完成并将其推走后,即可对下一组转运车7上的圆柱体工件进行检测。本实用新型通过设置铅房1避免了辐射危害,通过设置第一电控门11和第二电控门,并在检测时使第一电控门11和第二电控门关闭,在实现取放工件稳固器8以及人员进出铅房的基础上保证了安全性,其中,第一电控门11用于取放工件稳固器8,第二电控门用于人员进出铅房1,以便于检查、维护;通过使工件台2设置第一旋转台22并在检测时旋转工件稳固器8,提高了检测的全面性和可靠性,通过使射线组件3设置第一横移机构和第一升降机构,提高了控制射线机33的灵活性,通过使成像组件4设置第二横移机构和第二升降机构,提高了控制成像板43的灵活性,通过设置转运组件5并使其在转运车7和工件台2之间来回取放工件稳固器8,提高了检测效率和安全性,通过设置轨道组件6提高了对转运车7导向和定位的可靠性,通过设置转运车7提高了运输工件稳固器8的便利性,通过设置防护网9增强了安全性。需要指出的是,本实用新型通常使每组转运车7设置三个,并在每个转运车7上设置两个支撑板71。但每组转运车的数量以及每个转运车上支撑板的数量不限于以上设置,还可以根据圆柱体工件的大小以及转运组件5的横移范围设置成其他的数值。A cylindrical workpiece ray detection device with simple structure, flexible control, good safety, and high detection efficiency is formed through the above structural settings. , and place the
作为优化方案,本具体实施方式使工件稳固器8采用了如下结构:包括托座81、防倾倒件82和护罩83,其中,托座81的下端设有向外延伸的边沿,边沿上设有两个以上的定位孔811,托座81的上端沿中轴线设有限位槽812,防倾倒件82呈倒凸字型,防倾倒件82的下半部卡装在托座81的限位槽812中,防倾倒件82的上半部卡装在护罩83中,护罩83的下端抵在托座81上,圆柱体工件的下端抵在防倾倒件82上并使其处于护罩83中;转运车7的支撑板71上设有与定位孔811配合的第一定位销72,工件台2的支撑盘23上设有与定位孔811配合的第二定位销。这一设置的工件稳固器8具有结构简单、拆装方便的优点,不但可快速拆装、更换圆柱体工件,且能有效防止倾倒,保证了安全性。在实际应用中,本实用新型通常使定位孔811设置两个,并使两个定位孔811对称分布。但定位孔811的数量不限于设置两个,还可以设置三个以上。As an optimized solution, in this specific embodiment, the
作为优化方案,本具体实施方式使转运组件5采用了以下结构:设置第三底座51,在第三底座51上通过第三横移机构安装横移滑板52,在横移滑板52上通过纵移机构安装纵移滑板53,在纵移滑板53上通过第二旋转台54安装旋转架55,在旋转架55上通过第三升降机构安装转接架56,在转接架56上通过第四横移机构安装两个夹持件57,并使两个夹持件57的移动方面相反。这一设置的转运组件5具有结构简单、控制灵活、适应性强的优点,通过第四横移机构驱动两个夹持件57相对或背向移动即可实现夹持或松开工件稳固器8的目的,通过第三升降机构可实现升降夹持件57的目的,通过纵移机构可实现纵向移动夹持件57的目的,通过第三横移机构可实现横向移动夹持件57的目的。为防止脱落,提高安全性,本具体实施方式还在托座81的周壁上设置了环槽813,并使环槽813的槽口宽度大于槽底宽度,且使两个夹持件57分别设置了与环槽813配合的卡口571。通过环槽813和卡口571的配合,提高了夹持工件稳固器8的稳定可靠性。As an optimized solution, in this specific embodiment, the
作为具体实施方式,本实用新型使第一横移机构设置了两条横向固定在第一底座31上的第一导轨34,在第一导轨34上设置了与第一立柱32固定连接的第一滑块,并使第一横移机构设置了通过轴承座横向安装在第一底座31上的第一丝杠35,其中,第一丝杠35连接有第一电机,第一立柱32上固定有与第一丝杠35配合的第一螺母。这一设置的第一横移机构具有结构简单、控制灵活、移动平稳的特点。同理,本实用新型使第二横移机构采用了相同结构:设置两条横向固定在第二底座41上的第二导轨44,在第二导轨44上设置与第二立柱42固定连接的第二滑块,并使第二横移机构设置通过轴承座横向安装在第二底座41上的第二丝杠45,其中,第二丝杠45连接有第二电机,第二立柱42上固定有与第二丝杠45配合的第二螺母。这一设置的第二横移机构同样具有结构简单、控制灵活、移动平稳的特点。As a specific embodiment, the first traverse mechanism is provided with two
作为具体实施方式,本实用新型使第一升降机构设置了两条竖向固定在第一立柱32上的第三导轨36,在第三导轨36上设置了第三滑块,其中,射线机33通过第一安装板37与第三滑块固定连接,并使第一升降机构设置了通过轴承座竖向安装在第一立柱32上的第三丝杠38,其中,第三丝杠38连接有第三电机,第一安装板37上固定有与第三丝杠38配合的第三螺母。这一设置的第一升降机构具有结构简单、控制灵活、升降平稳的特点。同理,本实用新型使第二升降机构采用了相同结构:设置两条竖向固定在第二立柱42上的第四导轨46,在第四导轨46上设置第四滑块,使成像板43通过第二安装板47与第四滑块固定连接,并使第二升降机构设置通过轴承座竖向安装在第二立柱42上的第四丝杠48,其中,第四丝杠48连接有第四电机,第二安装板47上固定有与第四丝杠48配合的第四螺母。As a specific embodiment, in the present invention, the first lifting mechanism is provided with two
作为具体实施方式,本实用新型使第三底座51和第三横移机构采用了如下结构:第三底座51包括两条横向的支撑梁511,两条支撑梁511的底部分别设有间隔分布且与地面固定连接的垫块512。第三横移机构包括两条对应固定在支撑梁511上的第五导轨513,第五导轨513上设有与横移滑板52固定连接的第五滑块,并使第三横移机构设置了固定在一支撑梁511上的齿条514,且在横移滑板52上固定了减速机521,其中,减速机521的输入端连接有第五电机,减速机521的输出端设有与齿条514配合的齿轮。这一设置的第三横移机构具有结构简单、控制灵活、移动平稳的特点。同时,本实用新型使纵移机构和第三升降机构采用了以下结构:纵移机构包括两条纵向固定在横移滑板52上的第六导轨522,第六导轨522上设有与纵移滑板53固定连接的第六滑块,纵移机构还包括通过轴承座纵向安装在横移滑板52上的第五丝杠523,第五丝杠523连接有第六电机,纵移滑板53上固定有与第五丝杠523配合的第五螺母;第三升降机构包括两条竖向固定在旋转架55上的第七导轨,第七导轨上设有与转接架56固定连接的第七滑块,第三升降机构还包括通过轴承座竖向安装在旋转架55上的第六丝杠,第六丝杠连接有第七电机,转接架56上固定有与第六丝杠配合的第六螺母。这一设置的纵移机构和第三升降机构同样具有结构简单、控制灵活、移动平稳的特点。As a specific embodiment, the present invention adopts the following structure for the third base 51 and the third traverse mechanism: the third base 51 includes two transverse support beams 511, and the bottoms of the two
作为具体实施方式,本实用新型使第四横移机采用了如下结构:设置两条横向固定在转接架56上的第八导轨561,在第八导轨561上设置分别与两个夹持件57固定连接的第七滑块,并使第四横移机构设置通过轴承座横向安装在转接架56上的第七丝杠562以及固定在转接架56上的驱动电机563,在第七丝杠562的一端设置副同步轮,在驱动电机563的输出轴上设置主同步轮,在主同步轮和副同步轮之间设置同步带,在两个夹持件57上对应固定与第七丝杠562配合的左旋螺母和右旋螺母。这一设置具有结构简单、移动平稳、同步效果好的特点,可有效保证夹持工件稳固器的稳定可靠性。作为具体实施方式,本实用新型使轨道组件6设置了两条轨道61,在两条轨道61的底部设置了间隔分布且与地面固定连接的垫板62,并在两条轨道61之间设置了间隔分布的方管63,在方管63上设置了管状的定位座64。同时,本实用新型使转运车7采用了如下结构:包括设有手柄73的车架74,车架74的底部安装有四个与轨道61配合的V型轮75和四个用于在地面上行走的脚轮76,V型轮75的最低点高于脚轮76的最低点,车架74上安装有与定位座64配合的分度销77,其中,支撑板71固定在车架74的上侧。这一设置的转运车7具有结简单、移动灵活、适应性强的特点。As a specific embodiment, the present invention adopts the following structure for the fourth traversing machine: two
以上实施例仅是对本实用新型的优选实施方式进行的描述,并非对本实用新型请求保护范围进行限定,在不脱离本实用新型设计构思的前提下,本领域技术人员依据本实用新型的技术方案做出的各种变形,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiments are only descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. On the premise of not departing from the design concept of the present invention, those skilled in the art can make The various deformations produced shall fall within the protection scope determined by the claims of the present utility model.
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