CN217251776U - A single-sided composite corrugated aluminum plate ceiling bending device - Google Patents
A single-sided composite corrugated aluminum plate ceiling bending device Download PDFInfo
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 36
- 238000005452 bending Methods 0.000 title claims abstract description 15
- 239000002131 composite material Substances 0.000 title claims abstract description 12
- 238000004080 punching Methods 0.000 abstract description 4
- 230000002146 bilateral effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
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- 238000010297 mechanical methods and process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及冲压折弯装置的技术领域,特别是涉及一种单面复合瓦楞铝板吊顶折弯装置。The utility model relates to the technical field of stamping and bending devices, in particular to a single-sided composite corrugated aluminum plate ceiling bending device.
背景技术Background technique
瓦楞铝板是采用铝板经过辊压冷弯成各种波形的压型板,具有质轻、高强、色泽丰富、施工方便快捷、抗震、防火、防雨、寿命长、免维护等特点,现已被广泛推广应用,在其生产加工过程中,通常使用模具进行冲压折弯成型,但是这样的作业方式,一种模具只能够对一种特定型号的瓦楞铝板进行冲压,从而导致装置使用局限性大大提高,并且在冲压完成后,瓦楞铝板容易卡在模具内部,从而使操作人员难以将其取出,导致装置使用便捷性较差。Corrugated aluminum sheet is a profiled sheet that is rolled and cold-formed into various waveforms. It has the characteristics of light weight, high strength, rich color, convenient and quick construction, earthquake resistance, fire resistance, rain resistance, long life, and maintenance-free. Widely popularized and applied, in the production and processing process, the die is usually used for stamping and bending, but in this way of operation, a die can only punch a specific type of corrugated aluminum plate, which greatly increases the limitations of the device. , and after the stamping is completed, the corrugated aluminum plate is easy to be stuck inside the mold, so that it is difficult for the operator to take it out, resulting in poor convenience in using the device.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种能够便于调节铝板弯折楞边的间距,从而便于对多种型号的瓦楞铝板进行加工,降低装置使用的局限性,并且还能够便于对瓦楞铝板进行取出,提高装置使用的便捷性的一种单面复合瓦楞铝板吊顶折弯装置。In order to solve the above-mentioned technical problems, the utility model provides a method that can easily adjust the spacing of the bent edges of the aluminum plate, so as to facilitate the processing of various types of corrugated aluminum plates, reduce the limitations of the use of the device, and also facilitate the processing of the corrugated aluminum plates. A single-sided composite corrugated aluminum plate ceiling bending device can be taken out to improve the convenience of the device.
本实用新型的一种单面复合瓦楞铝板吊顶折弯装置,包括工作板、两组支撑块、两组下模具、两组内六角螺柱、两组垫片、两组螺母、顶块、多组固定座、滑柱、上模具、滑套、冲压组件和复位组件,冲压组件安装在工作板上端面,工作板通过两组支撑块固定安装在底板上端面,工作板上左右对称设有两组调节槽,下模具上端面设有沉头孔,两组内六角螺柱分别贯穿并转动安装在两组下模具上,内六角螺柱上端处于沉头孔内部,内六角螺柱下端穿过调节槽并与螺母螺纹连接,垫片套装在内六角螺柱上,并且垫片处于工作板和螺母中间,顶块安装在复位组件上,复位组件安装在底板上,顶块处于两组下模具中间,下模具的前后两端上分别对称设置安装有两组固定座,多组滑柱分别固定安装在多组固定座上,多组滑套以两组为单位分别固定安装在两组上模具的前后两端上,并且多组滑套分别与多组滑柱滑动连接,滑套与冲压组件相互连接;通过旋拧螺母,并且在内六角螺柱和垫片的配合使用下,能够使下模具和工作板之间相互松动,并且经调节槽的配合使用下,能够调节两组下模具的相对位置,并且随着下模具移动的同时,经固定座、滑柱和滑套的配合使用下,能够使两组上模具分别随着两组下模具的移动而进行移动,进而使装置能够便于调节弯折楞边的间距,从而能够对多种型号的瓦楞铝板进行加工,降低装置使用的局限性。The utility model relates to a single-sided composite corrugated aluminum plate ceiling bending device, which comprises a working plate, two groups of support blocks, two groups of lower molds, two groups of inner hexagonal studs, two groups of gaskets, two groups of nuts, a top block, a plurality of Set of fixed seat, sliding column, upper die, sliding sleeve, stamping assembly and reset assembly. The stamping assembly is installed on the end face of the working plate. The working plate is fixedly installed on the upper end face of the base plate through two sets of support blocks. The upper end of the lower die is provided with a countersunk hole, and the two sets of hexagon socket head studs are respectively penetrated and installed on the two sets of lower dies. The adjustment groove is threadedly connected with the nut, the gasket is set on the inner hexagon stud, and the gasket is in the middle of the working plate and the nut, the top block is installed on the reset assembly, the reset assembly is installed on the bottom plate, and the top block is located in two sets of lower molds In the middle, two sets of fixed seats are symmetrically arranged and installed on the front and rear ends of the lower mold, multiple sets of sliding columns are respectively fixed on the multiple sets of fixed seats, and multiple sets of sliding sleeves are fixedly installed on the two sets of upper molds respectively. On the front and rear ends of the spool, and multiple sets of sliding sleeves are respectively slidably connected with multiple sets of spools, and the sliding sleeves and stamping components are connected to each other; The mold and the working plate are loose with each other, and the relative position of the two sets of lower molds can be adjusted with the cooperation of the adjustment groove, and with the movement of the lower mold, the lower mold can be adjusted with the cooperation of the fixed seat, the sliding column and the sliding sleeve. , can make the two sets of upper molds move with the movement of the two sets of lower molds respectively, so that the device can easily adjust the spacing of the bent edges, so that various types of corrugated aluminum sheets can be processed, reducing the limitations of the device. sex.
优选的,冲压组件包括多组支柱、顶板、液压缸、压板、固定杆和两组滑块,多组支柱均匀分布固定安装在工作板上端面,顶板固定安装在多组支柱的上端,液压缸固定安装在顶板上端面,液压缸输出端穿过顶板并与压板固定连接,压板与多组支柱滑动连接,压板下端面设有滑槽,固定杆固定安装在滑槽内部,两组滑块均与固定杆滑动连接,并且两组滑块分别与两组上模具的上端面固定连接;压板在液压缸的驱动下向下移动,并且经固定杆和滑块的连接作用下,使两组上模具同步向下移动,并且在两组下模具的配合使用下,从而能够自动对瓦楞铝板进行弯折冲压。Preferably, the stamping assembly includes multiple sets of struts, a top plate, a hydraulic cylinder, a pressure plate, a fixed rod and two sets of sliders, the multiple sets of struts are evenly distributed and fixed on the end surface of the work plate, the top plate is fixedly installed on the upper ends of the multiple sets of struts, and the hydraulic cylinder It is fixedly installed on the upper surface of the top plate. The output end of the hydraulic cylinder passes through the top plate and is fixedly connected with the pressure plate. The pressure plate is slidably connected with multiple groups of pillars. It is slidably connected with the fixed rod, and the two sets of sliders are fixedly connected with the upper end faces of the two sets of upper molds; The mold moves down synchronously, and with the cooperation of two sets of lower molds, the corrugated aluminum plate can be bent and punched automatically.
优选的,复位组件包括两组连接柱、连接板、推杆和两组弹簧、两组连接柱左右对称固定安装在工作板和底板中间,连接板与两组连接柱滑动连接,工作板上设有槽口,推杆下端与连接板固定连接,推杆上端穿过槽口并与顶块下端面固定连接,顶块能够与槽口相互重合;当上模具对瓦楞铝板进行冲压时,使顶块向下移动,当顶块与槽口相互重合时,从而完成冲压,当上模具抬起后,在弹簧、连接柱和连接板的配合使用下,使推杆带动顶块向上移动并进行复位,从而能够将瓦楞铝板进行顶出,进而便于操作人员将瓦楞铝板进行取出操作,提高装置使用的便捷性。Preferably, the reset assembly includes two sets of connecting columns, a connecting plate, a push rod and two sets of springs. The two sets of connecting columns are symmetrically and fixedly installed between the working plate and the bottom plate. The connecting plates are slidably connected with the two sets of connecting columns. There is a notch, the lower end of the push rod is fixedly connected with the connecting plate, the upper end of the push rod passes through the notch and is fixedly connected with the lower end surface of the top block, and the top block can overlap with the notch; when the upper die punches the corrugated aluminum plate, the top The block moves down. When the top block and the notch overlap each other, the stamping is completed. When the upper die is lifted, the push rod drives the top block to move up and reset with the cooperation of the spring, the connecting column and the connecting plate. , so that the corrugated aluminum plate can be ejected, thereby facilitating the operator to take out the corrugated aluminum plate and improving the convenience of using the device.
优选的,还包括两组固定枕梁,两组固定枕梁左右对称固定安装在底板下端面;通过设置固定枕梁,能够对下模具进行固定支撑,减少装置在工作过程中发生震动偏移的情况,提高装置工作的稳定性。Preferably, two sets of fixed bolsters are also included, and the two sets of fixed bolsters are symmetrically fixed on the lower end face of the bottom plate; by setting the fixed bolsters, the lower mold can be fixedly supported to reduce vibration and deflection of the device during operation. situation, improve the stability of the device work.
优选的,工作板前端面设有刻度线;通过设置刻度线,便于对下模具的移动距离进行观测,从而便于调整下模具的位置,提高装置的操作性。Preferably, the front end surface of the working plate is provided with a scale line; by setting the scale line, it is convenient to observe the moving distance of the lower mold, thereby facilitating the adjustment of the position of the lower mold and improving the operability of the device.
优选的,两组下模具移动的距离之和小于顶块的长度;通过限制下模具移动距离的范围,能够使上模具在冲压时始终能够与顶块相互接触并压动顶块向下移动,避免上模具与顶块相互脱合而造成冲压件不合格的情况,提高装置的可靠性。Preferably, the sum of the moving distances of the two sets of lower dies is less than the length of the top block; by limiting the range of the moving distance of the lower dies, the upper die can always be in contact with the top block and press the top block to move downward during stamping, Avoid the situation where the upper die and the top block are disengaged from each other and cause the unqualified stamping parts, and improve the reliability of the device.
与现有技术相比本实用新型的有益效果为:首先通过旋拧螺母,并且在内六角螺柱和垫片的配合使用下,使下模具和工作板之间相互松动,并且经调节槽的配合使用下,通过观察工作板上的刻度线,调节两组下模具的相对位置至合适位置,从而便于对多种型号的瓦楞铝板进行加工,降低装置使用的局限性,并且随着下模具移动的同时,经固定座、滑柱和滑套的配合使用下,使两组上模具分别随着两组下模具的移动而进行移动,然后旋拧螺母,使下模具和工作板固定连接,然后将铝板放置在两组下模具和两组上模具中间,并启动液压缸,压板在液压缸的驱动下向下移动,并且经固定杆和滑块的连接作用下,使两组上模具同步向下移动,并且在两组下模具的配合使用下对瓦楞铝板进行弯折冲压,并且当上模具对瓦楞铝板进行冲压时,使顶块向下移动,当顶块与槽口相互重合时,从而完成冲压,当上模具抬起后,在弹簧、连接柱和连接板的配合使用下,使推杆带动顶块向上移动并进行复位,从而将瓦楞铝板进行顶出,提高装置使用的便捷性。Compared with the prior art, the beneficial effect of the present utility model is: firstly, by screwing the nut, and using the hexagon socket head stud and the washer in cooperation, the lower die and the working plate are loosened from each other, and the adjustment groove is adjusted. When used together, the relative positions of the two sets of lower dies can be adjusted to an appropriate position by observing the scale lines on the working plate, so as to facilitate the processing of various types of corrugated aluminum sheets, reduce the limitations of the use of the device, and move with the lower dies. At the same time, through the cooperation of the fixed seat, the sliding column and the sliding sleeve, the two sets of upper dies move with the movement of the two sets of lower dies respectively, and then the nut is screwed to make the lower die and the working plate fixedly connected, and then The aluminum plate is placed between the two sets of lower dies and the two sets of upper dies, and the hydraulic cylinder is activated. Move down, and the corrugated aluminum plate is bent and punched under the cooperation of the two sets of lower dies, and when the upper die punches the corrugated aluminum plate, the top block is moved down, and when the top block and the notch coincide with each other, so After the stamping is completed, when the upper die is lifted, with the cooperation of the spring, the connecting column and the connecting plate, the push rod drives the top block to move up and reset, so as to push out the corrugated aluminum plate and improve the convenience of the device.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1中A部局部放大结构示意图;Fig. 2 is a partial enlarged structural schematic diagram of part A in Fig. 1;
图3是本实用新型的局部轴测结构示意图;3 is a schematic diagram of a partial axonometric structure of the present invention;
附图中标记:1、工作板;2、支撑块;3、下模具;4、内六角螺柱;5、垫片;6、螺母;7、顶块;8、固定座;9、滑柱;10、上模具;11、滑套;12、支柱;13、顶板;14、液压缸;15、压板;16、固定杆;17、滑块;18、连接柱;19、连接板;20、推杆;21、弹簧;22、固定枕梁。Markings in the drawings: 1. Working plate; 2. Support block; 3. Lower die; 4. Hexagon socket stud; 5. Gasket; 6. Nut; 7. Top block; 8. Fixed seat; ;10, Upper die; 11, Sliding sleeve; 12, Prop; 13, Top plate; 14, Hydraulic cylinder; 15, Press plate; 16, Fixed rod; 17, Slider; 18, Connecting column; 19, Connecting plate; 20, Push rod; 21. Spring; 22. Fixed corbel.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
实施例1Example 1
如图1至图3所示,工作板1通过两组支撑块2固定安装在底板上端面,工作板1前端面设有刻度线,工作板1上左右对称设有两组调节槽,下模具3上端面设有沉头孔,两组内六角螺柱4分别贯穿并转动安装在两组下模具3上,内六角螺柱4上端处于沉头孔内部,内六角螺柱4下端穿过调节槽并与螺母6螺纹连接,垫片5套装在内六角螺柱4上,并且垫片5处于工作板1和螺母6中间,下模具3的前后两端上分别对称设置安装有两组固定座8,多组滑柱9分别固定安装在多组固定座8上,多组滑套11以两组为单位分别固定安装在两组上模具10的前后两端上,并且多组滑套11分别与多组滑柱9滑动连接,多组支柱12均匀分布固定安装在工作板1上端面,顶板13固定安装在多组支柱12的上端,液压缸14固定安装在顶板13上端面,液压缸14输出端穿过顶板13并与压板15固定连接,压板15与多组支柱12滑动连接,压板15下端面设有滑槽,固定杆16固定安装在滑槽内部,两组滑块17均与固定杆16滑动连接,并且两组滑块17分别与两组上模具10的上端面固定连接,两组连接柱18左右对称固定安装在工作板1和底板中间,连接板19与两组连接柱18滑动连接,工作板1上设有槽口,推杆20下端与连接板19固定连接,推杆20上端穿过槽口并与顶块7下端面固定连接,顶块7能够与槽口相互重合,两组固定枕梁22左右对称固定安装在底板下端面,顶块7处于两组下模具3中间,并且两组下模具3移动的距离之和小于顶块7的长度;首先通过旋拧螺母6,并且在内六角螺柱4和垫片5的配合使用下,使下模具3和工作板1之间相互松动,并且经调节槽的配合使用下,通过观察工作板1上的刻度线,调节两组下模具3的相对位置至合适位置,并且随着下模具3移动的同时,经固定座8、滑柱9和滑套11的配合使用下,使两组上模具10分别随着两组下模具3的移动而进行移动,然后旋拧螺母6,使下模具3和工作板1固定连接,然后将铝板放置在两组下模具3和两组上模具10中间,并启动液压缸14,压板15在液压缸14的驱动下向下移动,并且经固定杆16和滑块17的连接作用下,使两组上模具10同步向下移动,并且在两组下模具3的配合使用下对瓦楞铝板进行弯折冲压,并且当上模具10对瓦楞铝板进行冲压时,使顶块7向下移动,当顶块7与槽口相互重合时,从而完成冲压,当上模具10抬起后,在弹簧21、连接柱18和连接板19的配合使用下,使推杆20带动顶块7向上移动并进行复位,从而将瓦楞铝板进行顶出,然后将瓦楞铝板取出后再进行下一次冲压即可。As shown in Figures 1 to 3, the work plate 1 is fixedly installed on the upper end surface of the base plate through two sets of
本实用新型的一种单面复合瓦楞铝板吊顶折弯装置,其安装方式、连接方式或设置方式均为常见机械方式,只要能够达成其有益效果的均可进行实施。The single-sided composite corrugated aluminum plate ceiling bending device of the utility model, the installation method, the connection method or the setting method are all common mechanical methods, and can be implemented as long as the beneficial effects can be achieved.
本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present utility model, several improvements and modifications can be made. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims (6)
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| CN217251776U true CN217251776U (en) | 2022-08-23 |
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| CN202220237070.9U Expired - Fee Related CN217251776U (en) | 2022-01-28 | 2022-01-28 | A single-sided composite corrugated aluminum plate ceiling bending device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115415371A (en) * | 2022-10-10 | 2022-12-02 | 中联重科安徽工业车辆有限公司 | Forklift side plate profiling mold |
| CN115647137A (en) * | 2022-11-29 | 2023-01-31 | 浙江顺得机械有限公司 | Bending device and bending method |
| CN119368626A (en) * | 2024-12-25 | 2025-01-28 | 南通永盛弹簧制造有限公司 | A production and processing device for hardware spring sheets |
-
2022
- 2022-01-28 CN CN202220237070.9U patent/CN217251776U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115415371A (en) * | 2022-10-10 | 2022-12-02 | 中联重科安徽工业车辆有限公司 | Forklift side plate profiling mold |
| CN115647137A (en) * | 2022-11-29 | 2023-01-31 | 浙江顺得机械有限公司 | Bending device and bending method |
| CN119368626A (en) * | 2024-12-25 | 2025-01-28 | 南通永盛弹簧制造有限公司 | A production and processing device for hardware spring sheets |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20220823 |