CN217222770U - Internal rotation scrubbing structure and pipe cleaning machine with same - Google Patents
Internal rotation scrubbing structure and pipe cleaning machine with same Download PDFInfo
- Publication number
- CN217222770U CN217222770U CN202122540332.7U CN202122540332U CN217222770U CN 217222770 U CN217222770 U CN 217222770U CN 202122540332 U CN202122540332 U CN 202122540332U CN 217222770 U CN217222770 U CN 217222770U
- Authority
- CN
- China
- Prior art keywords
- water
- brushing
- steel pipe
- brush
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005201 scrubbing Methods 0.000 title claims abstract description 30
- 238000004140 cleaning Methods 0.000 title claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 185
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 150
- 239000010959 steel Substances 0.000 claims abstract description 150
- 238000005406 washing Methods 0.000 claims abstract description 29
- 239000007921 spray Substances 0.000 claims abstract description 25
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 230000001680 brushing effect Effects 0.000 claims description 95
- 239000007788 liquid Substances 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 8
- 238000011010 flushing procedure Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 230000002349 favourable effect Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000005554 pickling Methods 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000011358 absorbing material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- -1 stains Substances 0.000 description 1
Images
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model discloses a structure is scrubbed to internal rotation relates to the steel pipe and scrubs technical field, include: outer main part, brush axle sleeve, washing ring. Through set up an internal rotation in outer main part and scrub the axle sleeve, make when scrubbing the axle sleeve rotation, outer main part can remain stable, the improvement is scrubbed the stability that the axle sleeve scrubbed the steel pipe, on this basis, the becket in the ring is washed in the embedding of scrubbing the axle sleeve, make the inner diameter portion of becket form the bulge in the scrubbing chamber of scrubbing the axle sleeve, and make the water guide ring of becket surface swivelling joint not with scrub the axle sleeve contact, therefore, the water guide ring does not receive the rotatory influence of scrubbing the axle sleeve, be favorable to leading rivers to the hole for water spraying of bulge both sides through the water guide ring. Through this kind of structure, the thimble can set up a plurality ofly, is favorable to covering all brushes with hole for water spraying spun rivers for spray water when the brush is scrubbed around the steel pipe, guarantee promptly that the brush is clean, can also cooperate with the brush, more just dissolve and erode attachment on the steel pipe.
Description
Technical Field
The utility model relates to a steel pipe scrubs technical field, in particular to structure is scrubbed to internal rotation.
Background
Stainless steel pipe is a hollow long steel material which is widely used as a pipe for transporting fluids such as oil, natural gas, water, gas, steam, etc., and is light in weight with the same bending and torsional strength, so it is widely used for manufacturing machine parts and engineering structures. And are also commonly used for the production of various conventional weapons, barrels, projectiles, and the like. After the steel pipe is rolled or drawn and produced, some impurities such as stains, impurities, oil and the like are remained on the outer wall of the steel pipe, if the impurities and the like are not cleaned, the outer wall of the steel pipe is corroded, the steel pipe is easily damaged, the quality of the steel pipe is reduced, the service life of the steel pipe is shortened, and therefore the cleaning of the outer wall of the steel pipe is indispensable and very important.
At present, the method for pickling the steel pipe is used for cleaning the outer wall of the steel pipe in China, and the specific cleaning process is as follows: the steel pipe is introduced into an acid pickling tank, and the oil stain attached to the steel pipe is removed by nitric acid, hydrofluoric acid or other similar acid solution with the concentration (mass percentage concentration) of about 30-45%. Although the method can remove the oil stains on the surface of the steel pipe, the method has the following defects: firstly, when the steel pipe is introduced into a pickling tank for cleaning, the pickling solution can damage the limbs of operators, so that great potential safety hazard exists; secondly, the working efficiency is low and the labor intensity of workers is high by adopting a manual operation mode; thirdly, the method is not beneficial to environmental protection, because the pickling waste liquid pollutes a water system, soil and air if the pickling waste liquid cannot be effectively treated; fourthly, the pickling is performed by chemical cleaning instead of physical cleaning, so that the influence of chemical corrosion on the steel pipe body exists; and fifthly, due to the fact that an acid washing tank needs to be constructed, investment cost is high, and the acid washing tank is easily limited by objective conditions, for example, under the condition that a site is not abundant, the acid washing tank cannot be built clearly.
To solve the above problems, the current chinese patent publication No. CN103920678B discloses an automatic steel pipe cleaning machine with a function of supporting and guiding steel pipes, the specific cleaning process is: when wasing, the motor work, drive the motor shaft drive wheel by the motor shaft, the motor shaft drive wheel drives the axle sleeve drive wheel through the transmission area, because the axle sleeve is fixed with the axle sleeve drive wheel, consequently it is rotatory to drive the axle sleeve by the axle sleeve drive wheel, because the brush pipe is put into in the axle sleeve chamber of axle sleeve and fixed with the axle sleeve again, therefore it is rotatory to drive the brush pipe by the axle sleeve, the messenger inlays the brush of dress in the brush constant head tank in brush lumen under the rotation state to the outer wall washing of the steel pipe through the brush. Until the steel pipe is out of the left steel pipe bearing guide frame in the pair of steel pipe bearing guide frames. In the process, a circulating pump of the circulating liquid supply mechanism is in a working state so as to ensure that a liquid spray nozzle of the liquid outlet branch pipe continuously sprays cleaning liquid to the port part of the hairbrush pipe.
The steel pipe is cleaned by adopting a physical mode of clear water and a hairbrush, and the problem of acid washing is effectively avoided. However, the patent technology has the following defects:
firstly, as the shaft sleeve is fixed with the shaft sleeve driving wheel, and the brush pipe is arranged in a shaft sleeve cavity of the shaft sleeve, the shaft sleeve driving wheel, the shaft sleeve and the brush pipe rotate together, after the steel pipe passes through the shaft sleeve, a liquid spray nozzle of the liquid outlet branch pipe cannot spray water into the shaft sleeve, and the water can be sprayed onto the steel pipe only outside the shaft sleeve in advance, so that the water carried by the steel pipe after entering the shaft sleeve is less, and the effect of the brush pipe in rotary brushing on the steel pipe is poor;
based on the defects, in the practical process, the liquid spraying nozzle is tried to spray water towards the gap between the steel pipe and the shaft sleeve, but because the cleaning quality is ensured, the brushes of the brush pipe are spirally distributed, so that the water sprayed by the liquid spraying nozzle can only be sprayed onto the front end brushes, the brushes at the rear ends cannot obtain water flow to wash, and the cleaning effect of the brushes on the steel pipe is still poor.
SUMMERY OF THE UTILITY MODEL
One of the purposes of the utility model is to solve the problem that the liquid spraying nozzle in the prior art can not spray water into the brush in the shaft sleeve, so that the contact surface of the brush and the steel pipe has sufficient water flow and the best cleaning effect is realized.
The second purpose of the utility model is to provide a tubular product cleaning machine with structure is scrubbed to interior rotation.
The third objective of the present invention is to provide an internal rotation brushing method.
In order to achieve one of the above purposes, the utility model adopts the following technical scheme: an internal spin brushing arrangement, comprising: outer main part, brushing shaft cover, washing ring.
The outer main body is internally provided with a driving motor and a driving gear, and the driving gear is connected with the driving motor.
The brushing shaft sleeve penetrates through the left end and the right end of the outer main body, the brushing shaft sleeve is rotatably connected with the outer main body, and the brushing shaft sleeve is provided with: driven wheel, brushing cavity, brush plate, brush, embedded ring and water guide ring.
The driving gear is in power connection with the driven wheel, and the driven wheel is driven to rotate through rotation of the driving gear. The brushing cavity is of a hollow structure, and the aperture of the brushing cavity is larger than the diameter of the steel pipe. The brush plate is of an inclined curved structure (the curved radian is the same as the inner wall of the brushing cavity), is adaptive to the inner wall surface of the brushing cavity, and is tightly attached and installed in the brushing cavity. The brush is installed on the brush plate.
The flushing ring is embedded in the brushing shaft sleeve and is provided with an embedded ring and a water guide ring. The embedded ring is embedded in the brushing shaft sleeve, the inner wall of the embedded ring protrudes out of the brushing cavity to form a protruding part, a plurality of water spraying holes are distributed on two sides of the protruding part, and the protruding part is positioned on two sides of the brush plate or the brush plate and the protruding part are arranged in a staggered mode.
The water guide ring is rotatably sleeved on the outer surface of the embedded ring through a ball, the water guide ring is not in contact with the brushing shaft sleeve, a sealing ring is arranged between the water guide ring and the embedded ring, an opening communicated with a water guide cavity in the water guide ring is arranged between the sealing rings, and the opening is communicated with the water spray hole through a water through hole in the embedded ring.
In the technical solution, the embodiment of the utility model provides a when the steel pipe is scrubbed to needs, it is rotatory to start the driving motor in the outer main part and drive gear, and then it is rotatory to drive the bush of scrubbing that the follower reaches and links to each other with the follower through drive gear.
The washing shaft sleeve is rotated, meanwhile, the embedded ring of the washing ring is driven to rotate, and the embedded ring is rotatably connected with the water guide ring, so that the water guide ring is kept still, water flow is introduced into the water guide cavity of the water guide ring, the water flow enters the opening formed in the sealing ring between the embedded ring and the water guide ring along the water guide cavity, the water flow enters the water spraying holes through the opening, and the water flow sprays water to the two sides of the washing cavity in the washing shaft sleeve through the water spraying holes.
Then push the steel pipe and scrub the chamber of scrubbing of axle sleeve, make steel pipe and brush contact, later under the rotatory drive in scrubbing the axle sleeve, the brush rotates around the circumference outer wall of steel pipe and scrubs, and meanwhile, the water spray hole is to brush and steel pipe outer wall blowout rivers, washes the brush, keeps the cleanness of brush to make the brush can dissolve and erode the attachment on the steel pipe when scrubbing the steel pipe enough rivers.
Further, in the embodiment of the present invention, the outer main body further has a water inlet and a water supply pipe, the water inlet is used to connect with an external water source, and the water supply pipe is communicated with the water inlet.
Furthermore, in the embodiment of the present invention, the water pipe is arc-shaped, and bypasses the brushing shaft sleeve through an arc-shaped structure, and is communicated with the water diversion cavity at the bottom of the flushing ring.
Furthermore, in the embodiment of the present invention, the driven wheel is a transmission gear fixedly embedded in the outer surface of the brushing shaft sleeve, and the transmission gear is engaged with the driving gear.
Further, in the embodiment of the present invention, the inner hole diameter of the annular structure formed by the protruding portion is larger than the diameter of the steel pipe, and the water spraying holes of the protruding portion are communicated with each other through the water dividing opening.
Further, in the embodiment of the present invention, the brush washing shaft sleeve has guide sleeves on both sides, the guide sleeves are rotatably connected to the outer body through bearings, each guide sleeve has an introduction port for the steel pipe to pass through, the introduction port is communicated with the brush washing cavity, a guide surface is provided at a communication position between the introduction port and the brush washing cavity, the guide surface is a funnel shape in which the introduction port changes in a narrow direction, and the guide surface is used for narrowing the size of the introduction port to a diameter equal to the size of the brush washing cavity so as to guide the steel pipe.
The steel pipe enters from the guide sleeve leading-in opening, and the steel pipe easily enters into the brushing cavity through the guide surface.
Furthermore, in the embodiment of the present invention, a movable ball is disposed in the brush plate, and the brush is fixedly embedded in the movable ball.
When the brush is in contact with the steel pipe, the brush is extruded and bent along the length direction of the steel pipe, if the connection between the brush and the brush plate is fixed (no matter the connection between the brush and the steel pipe is recorded in products or documents on the market is fixed), the brush can be rotated and scrubbed on the steel pipe under the action of rotating pressure to distort brush connection points, so that the strength of the brush connection points is weak after the brush is scrubbed for a long time, powerful close contact with the steel pipe cannot be realized, and the scrubbing effect is finally influenced.
And this application sets up the movable ball at the tie point of brush board and brush and replaces, is favorable to scrubbing under the rotatory drive of axle sleeve, makes the movable ball on the brush take place to rotate, and then makes the crooked direction of brush transform become along the circumference surface bending of steel pipe (promptly the brush is rotatory 90 degrees after, the crooked direction of brush has become the width direction of steel pipe, can be in the same direction as the rotation of steel pipe outer wall), the stress intensity of greatly reduced brush junction, favorable long-time brush after, keep good scrubbing effect.
The utility model has the advantages that:
the utility model discloses a set up an internal rotation in the outer main part and scrub the axle sleeve, make when scrubbing the axle sleeve rotation, outer main part can remain stable, improve the stability that the axle sleeve scrubbed the steel pipe, on this basis, scrub the becket in the embedding wash ring in the axle sleeve, make the inner diameter portion of becket form the bulge in the chamber of scrubbing the axle sleeve, and make the water guide ring of becket surface swivelling joint not with scrub the axle sleeve contact, therefore, the water guide ring does not receive to scrub the rotatory influence of axle sleeve, be favorable to guiding rivers to the hole for water spraying of bulge both sides through the water guide ring. Through this kind of structure, the thimble can set up a plurality ofly, is favorable to covering all brushes with hole for water spraying spun rivers for spray water when the brush is scrubbed around the steel pipe, guarantee promptly that the brush is clean, can also cooperate with the brush, more just dissolve and erode attachment on the steel pipe.
In order to achieve the second purpose, the utility model adopts the following technical scheme: a pipe cleaning machine, wherein, has the internal rotation scrubbing structure in one of the above utility model aims.
Further, in the embodiment of the utility model provides an in, the structure is scrubbed to internal rotation still has the collecting tank, outer main part is installed on the collecting tank, the collecting tank top has the collection and scrubs the uncovered of the washing liquid that produces behind the steel pipe, the lower bottom of collecting tank is equipped with the outlet that is used for the emission, install the drain valve in the outlet.
Furthermore, in the embodiment of the present invention, the liquid collecting tank side is provided with a water tank, the water tank is the external water source, the water tank side bottom is provided with a water supply valve, the water supply valve is communicated with the water inlet through a water supply pipe, and the water tank upper end is provided with a water receiving port for receiving the water source.
Furthermore, in the embodiment of the present invention, the liquid collecting tank has a guide wheel thereon, and the guide wheel is used for supporting the steel pipe and pushing the steel pipe into the brushing shaft sleeve.
Furthermore, in the embodiment of the present invention, the guide wheel has a side wheel and a movable roller, the movable roller is coaxially connected between the two side wheels in a rotating manner, and the outer surface of the movable roller is provided with a convex guide strip.
The guide strip is made of water-absorbing materials, and nylon materials are preferred.
The guide wheels are grouped in pairs, the side wheels on one group of guide wheels are connected with the side wheels on the other group of guide wheels through movable arms, and the movable arms are rotatably connected with the side wheels in one group.
The movable roller of one or two groups of guide wheels is connected with a motor.
The steel pipe before cleaning has grease, and the steel pipe is pushed by the existing guide wheel, so that the steel pipe can skid sometimes and cannot be guided well. Therefore, this application improves the guide pulley again, divide into two sets ofly with the guide pulley, lifts one of them set of guide pulley through the digging arm for during the steel pipe passes the space of two sets of steel pipes, make then two sets of guide pulleys push down the steel pipe one on the other, behind the fastening digging arm (the swivelling joint department of digging arm fixes), not only can keep the sufficient pressure of guide pulley and steel pipe, so that promote the steel pipe, moreover through the mode of lifting a set of guide pulley, can also adapt to the not steel pipe of equidimension. In addition, the guide strips are arranged on the outer surfaces of the movable rollers, when the movable rollers push the steel pipes, the guide strips made of water absorbing materials can absorb grease on the steel pipes, so that the steel pipes are not easy to slip, the steel pipes are guided, and the subsequent brushing efficiency is prevented from being influenced.
To achieve the third purpose, the utility model adopts the following technical proposal: an internal rotation scrubbing method applied to the internal rotation scrubbing structure of one of the above objects or the pipe cleaning machine of the other object of the above utility model, comprising the steps of:
when the steel pipe needs to be brushed, a driving motor in the outer main body is started to drive a driving gear to rotate, and then a driven wheel and a brushing shaft sleeve connected with the driven wheel are driven to rotate through the driving gear;
the washing shaft sleeve is provided with a water guide ring, the washing shaft sleeve is provided with a water guide cavity, the washing shaft sleeve is provided with a water guide hole, the washing shaft sleeve is provided with a water guide cavity, the water guide cavity is provided with a water guide ring, the water guide ring is connected with the washing shaft sleeve in a rotating manner, the washing shaft sleeve is provided with a water guide hole, and the washing shaft sleeve is provided with a washing cavity;
then push the steel pipe and scrub the chamber of scrubbing of axle sleeve, make steel pipe and brush contact, later under the rotatory drive in scrubbing the axle sleeve, the brush rotates around the circumference outer wall of steel pipe and scrubs, and meanwhile, the water spray hole is to brush and steel pipe outer wall blowout rivers, washes the brush, keeps the cleanness of brush to make the brush can dissolve and erode the attachment on the steel pipe when scrubbing the steel pipe enough rivers.
Further, in the embodiment of the utility model provides an in, among the above-mentioned step, when brush and steel pipe contact, the brush receives the extrusion along steel pipe length direction crooked back, through the rotatory drive of scrubbing the axle sleeve, makes brush and steel pipe take place the friction for movable ball on the brush takes place to rotate, and then makes the crooked direction of brush transform into the circumference surface bending along the steel pipe, when finally making the brush scrub the steel pipe, reduces the stress intensity of brush junction.
Drawings
Fig. 1 is a schematic plan view of a pipe cleaning machine with an internal rotation brushing structure according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of an internal rotation brushing structure according to an embodiment of the present invention.
Fig. 3 is a schematic perspective view of a brushing shaft sleeve according to an embodiment of the present invention.
Fig. 4 is a schematic partial structural view of a flushing ring according to an embodiment of the present invention.
Fig. 5 is a schematic view of the movement effect of the steel pipe penetrating into the brushing shaft sleeve according to the embodiment of the present invention.
Fig. 6 is a schematic view of the connection between the brush plate and the brush according to the embodiment of the present invention.
Fig. 7 is a schematic view illustrating the contact effect between the brush and the steel tube according to the embodiment of the present invention.
Fig. 8 is a schematic view of the connection effect between the brush and the brush plate according to the embodiment of the present invention.
Fig. 9 is a perspective view of a guide wheel according to an embodiment of the present invention.
Fig. 10 is a schematic view illustrating the effect of the cooperation between the guide wheel and the steel pipe according to the embodiment of the present invention.
In the attached drawings
100. Steel pipe
10. Outer body 11, driving motor 12, driving gear
13. Water inlet connector 14 and water supply pipe
20. Brushing shaft sleeve 21, driven wheel 22 and brushing cavity
23. Brush plate 24, brush 25, guide sleeve
26. Inlet 27, guide surface 28, and movable ball
30. Flushing ring 31, insert ring 311, projection
32. Water guide ring 33, ball 34, water guide cavity
35. Sealing ring 36, water through port 37 and water spraying hole
38. Water diversion port
40. Header tank 41, drain port 42, and drain valve
50. Water tank 51, water supply valve 52, and water supply pipe
53. Water receiving port
60. Guide wheel 61, side wheel 62, movable roller
63. Guide strip 64, movable arm
Detailed Description
In order to make the objects and technical solutions of the present invention clear and fully described, and the advantages thereof more clearly understood, the embodiments of the present invention are described in further detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of some, but not all, embodiments of the present invention and are not to be considered as limiting, and that all other embodiments can be made by one of ordinary skill in the art without any inventive work.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "a," "an," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
For the purposes of simplicity and explanation, the principles of the embodiments are described by referring mainly to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. However, it is obvious. To one of ordinary skill in the art, the embodiments may be practiced without limitation to these specific details. In some instances, well-known in-rotation brushing methods and structures have not been described in detail to avoid unnecessarily obscuring the embodiments. In addition, all embodiments may be used in combination with each other.
The first embodiment is as follows:
an internal rotation brushing structure, as shown in fig. 1 and 2, comprises: outer body 10, brush sleeve 20, flush ring 30.
As shown in fig. 2, the outer body 10 has a driving motor 11 and a driving gear 12 therein, and the driving gear 12 is connected to the driving motor 11.
As shown in fig. 3, the brush sleeve 20 penetrates the left and right ends of the outer body 10, the brush sleeve 20 is rotatably connected to the outer body 10, and the brush sleeve 20 includes: driven wheel 21, brushing cavity 22, brush plate 23, brush 24, caulking ring 31 and water guide ring 32.
The driving gear 12 is in power connection with the driven wheel 21, and the driven wheel 21 is driven to rotate through the rotation of the driving gear 12. The brushing cavity 22 is a hollow structure, and the aperture of the brushing cavity 22 is larger than the diameter of the steel pipe 100. The brush plate 23 has an inclined curved structure (the curvature is the same as the inner wall of the brushing cavity 22), is adapted to the inner wall of the brushing cavity 22, and is closely attached to and installed in the brushing cavity 22. The brush 24 is mounted on the brush plate 23.
As shown in fig. 3 and 4, the flushing ring 30 is embedded in the brushing shaft sleeve 20, and the flushing ring 30 has an embedded ring 31 and a water guide ring 32. The insert ring 31 is embedded in the brushing shaft sleeve 20, the inner wall of the insert ring 31 protrudes out of the brushing cavity 22 to form a protruding part 311, a plurality of water spraying holes 37 are distributed on two sides of the protruding part 311, and the protruding part 311 is positioned on two sides of the brush plate 23 or the brush plate 23 and the protruding part 311 are arranged in a staggered manner.
As shown in fig. 4, the water guide ring 32 is rotatably fitted on the outer surface of the insert ring 31 by the balls 33, the water guide ring 32 does not contact with the brush sleeve 20, a seal ring 35 is provided between the water guide ring 32 and the insert ring 31, and an opening communicating with the water guide cavity 34 of the water guide ring 32 is provided between the seal rings 35, and the opening communicates with the water jet hole 37 through the water passage port 36 of the insert ring 31.
The above-mentioned way of arranging the brush plate 23 and the protrusion 311 is beneficial to the contact between the water flow and the brush 24 and the steel pipe 100, and improves the brushing effect.
The implementation steps are as follows:
when the steel pipe 100 needs to be brushed, as shown in fig. 5, the driving motor 11 in the outer body 10 is started to rotate the driving gear 12, and then the driven wheel 21 and the brushing sleeve 20 connected to the driven wheel 21 are rotated by the driving gear 12.
The embedded ring 31 of the washing ring 30 is driven to rotate while the brushing shaft sleeve 20 rotates, and the embedded ring 31 is rotatably connected with the water guide ring 32, so that the water guide ring 32 is kept still, water flow is introduced into the water guide cavity 34 of the water guide ring 32, so that the water flow enters the opening formed in the sealing ring 35 between the embedded ring 31 and the water guide ring 32 along the water guide cavity 34, the water flow enters the water spray holes 37 through the opening, and the water flow sprays water to two sides of the brushing cavity 22 in the brushing shaft sleeve 20 through the water spray holes 37.
Then, the steel pipe 100 is pushed into the brushing cavity 22 of the brushing shaft sleeve 20, so that the steel pipe 100 is in contact with the brush 24, then, the brush 24 rotates around the circumferential outer wall of the steel pipe 100 to brush under the driving of the rotation in the brushing shaft sleeve 20, meanwhile, the water spraying holes 37 spray water flow to the brush 24 and the outer wall of the steel pipe 100, so that the brush 24 is washed, the cleanness of the brush 24 is kept, and the brush 24 can dissolve and wash attachments on the steel pipe 100 by enough water flow when brushing the steel pipe 100.
The utility model discloses a set up an internal rotation in outer main part 10 and scrub axle sleeve 20, make when scrubbing axle sleeve 20 rotatory, outer main part 10 can remain stable, improve the stability that scrubbing axle sleeve 20 scrubbed steel pipe 100, on this basis, the inserted ring 31 among the ring 30 is washed in the embedding among the scrubbing axle sleeve 20, make the inner diameter portion of inserted ring 31 form bulge 311 in the scrubbing chamber 22 of scrubbing axle sleeve 20, and make inserted ring 31 surface swivelling joint's water guide ring 32 not with scrub axle sleeve 20 contact, therefore, water guide ring 32 does not receive the rotatory influence of scrubbing axle sleeve 20, be favorable to leading rivers to the hole for water spraying 37 of bulge 311 both sides through water guide ring 32. Through this kind of structure, the thimble 31 can set up a plurality ofly, is favorable to covering all brushes 24 with the rivers of hole for water spray 37 spun for brush 24 sprays water when brushing around steel pipe 100, guarantees promptly that brush 24 is clean, can also cooperate with brush 24, more just dissolves and erodees the attachment on the steel pipe 100.
As shown in fig. 2, the outer body 10 further has a water inlet port 13 and a water supply pipe 14, the water inlet port 13 is used for connecting with an external water source, and the water supply pipe 14 is communicated with the water inlet port 13. The water supply pipe 14 is arc-shaped, and bypasses the brushing shaft sleeve 20 through an arc-shaped structure and is communicated with the water guide cavity 34 at the bottom position of the washing ring 30.
As shown in fig. 2, the driven wheel 21 is a transmission gear fixedly fitted into an outer surface of the brush sleeve 20, and the transmission gear is engaged with the driving gear 12.
As shown in fig. 3 and 4, the inner diameter of the annular structure formed by the protrusion 311 is larger than the diameter of the steel pipe 100, and the water jet holes 37 of the protrusion 311 are communicated with each other through the water diversion port 38.
As shown in fig. 2, guide sleeves 25 are provided on both sides of the brush sleeve 20, the guide sleeves 25 are rotatably coupled to the outer body 10 by bearings, the guide sleeves 25 have an inlet 26 through which the steel pipe 100 passes, the inlet 26 communicates with the brush chamber 22, a guide surface 27 is provided at a communication portion between the inlet 26 and the brush chamber 22, and the guide surface 27 is formed in a funnel shape in which the inlet 26 is narrowed to have the same diameter as the brush chamber 22 so as to guide the steel pipe 100.
The steel pipe 100 enters from the guide bush 25 through the inlet 26, and the steel pipe 100 easily enters the brush chamber 22 by the guide surface 27.
As shown in fig. 8, the brush plate 23 is provided with a movable ball 28 therein, and the brush 24 is fixedly inserted into the movable ball 28.
When the brush 24 contacts the steel pipe 100, as shown in fig. 7, the brush 24 is pressed and bent along the length direction of the steel pipe 100, and at this time, as shown in fig. 6, if the connection between the brush 24 and the brush plate 23 is a fixed connection (no matter the connection between the brush 24 and the steel pipe is recorded in the market or in the literature, the connection point between the brush 24 and the steel pipe 100 is a fixed connection), when the brush 24 brushes the steel pipe 100 in a rotating manner, the brush 24 is subjected to a rotating pressure, so that the connection point between the brush 24 is distorted, and the connection point between the brush 24 is weak in strength after long-term brushing, so that strong and close contact with the steel pipe 100 cannot be achieved, and the brushing effect is finally affected.
The movable ball 28 is arranged at the connection point of the brush plate 23 and the brush 24 to replace the movable ball 28, so that the movable ball 28 on the brush 24 is driven to rotate by the rotation of the brushing shaft sleeve 20, and the bending direction of the brush 24 is changed to be bent along the circumferential surface of the steel pipe 100 (namely, after the brush 24 rotates for 90 degrees, the bending direction of the brush 24 is changed to be the width direction of the steel pipe 100 and can rotate along the outer wall of the steel pipe 100), the stress strength of the connection point of the brush 24 is greatly reduced, and the good brushing effect is kept after long-time brushing.
Example two:
a pipe cleaning machine, as shown in fig. 1, wherein there is an internal rotation brushing structure in the first embodiment.
As shown in fig. 1, the internal rotation brushing structure further includes a liquid collecting tank 40, the outer body 10 is mounted on the liquid collecting tank 40, an opening for collecting the cleaning liquid generated after brushing the steel pipe 100 is formed above the liquid collecting tank 40, a water discharge port 41 for discharging is formed at the lower bottom of the liquid collecting tank 40, and a water discharge valve 42 is mounted in the water discharge port 41.
The water tank 50 is provided at a side end of the water collecting tank 40, the water tank 50 is an external water source, the water supply valve 51 is provided at a side bottom of the water tank 50, the water supply valve 51 is communicated with the water inlet port 13 through a water supply pipe 52, and a water receiving port 53 for receiving a water source is provided at an upper end of the water tank 50.
The liquid collecting tank 40 is provided with a guide wheel 60, and the guide wheel 60 is used for supporting the steel pipe 100 and pushing the steel pipe 100 into the brushing shaft sleeve 20.
Example three:
a pipe cleaning machine has the same characteristics and effects as those of the embodiment, wherein, as shown in figure 9, a guide wheel 60 is provided with a side wheel 61 and a movable roller 62, the coaxial movable roller 62 is rotatably connected between the two side wheels 61, and the outer surface of the movable roller 62 is provided with a convex guide strip 63.
The guide strip 63 is made of a water-absorbent material, preferably a nylon material.
The guide wheels 60 are grouped in pairs, the side wheels 61 on one group of guide wheels 60 are connected with the side wheels 61 on the other group of guide wheels 60 through movable arms 64, and the movable arms 64 are rotatably connected with the side wheels 61 in one group.
The movable rollers 62 of one or both sets of guide wheels 60 are connected to a motor.
Before cleaning, the steel pipe 100 is greasy, and the steel pipe 100 is pushed by the existing guide wheel 60, so that the steel pipe 100 sometimes slips and the steel pipe 100 cannot be guided well. Therefore, the present application reforms the guide wheels 60 to divide the guide wheels 60 into two groups, and as shown in fig. 10, lifts one of the guide wheels 60 by the movable arm 64 so that the steel pipe 100 passes through the two groups of steel pipes 100
The two sets of guide wheels 60 press the steel pipe 100 one above the other, and after the movable arm 64 is fastened (the rotary joint of the movable arm 64 is fixed), the sufficient pressure between the guide wheels 60 and the steel pipe 100 can be maintained to push the steel pipe 100, and the steel pipe 100 with different sizes can be adapted by lifting the set of guide wheels 60. In addition, the guide strips 63 are arranged on the outer surfaces of the movable rollers 62, and when the movable rollers 62 push the steel pipe 100, the guide strips 63 made of the water absorbing material can absorb grease on the steel pipe 100, so that the steel pipe 100 is not easy to slip, the steel pipe 100 is guided, and the subsequent brushing efficiency is prevented from being influenced.
Example four:
an internal rotation brushing method is applied to an internal rotation brushing structure in the first embodiment or a pipe cleaning machine in the second embodiment or the third embodiment, and comprises the following steps:
when the steel pipe 100 needs to be brushed, the driving motor 11 in the outer body 10 is started to drive the driving gear 12 to rotate, and then the driven wheel 21 and the brushing shaft sleeve 20 connected with the driven wheel 21 are driven to rotate through the driving gear 12;
the embedded ring 31 of the washing ring 30 is driven to rotate while the brushing shaft sleeve 20 rotates, and the embedded ring 31 is rotatably connected with the water guide ring 32, so that the water guide ring 32 is kept still, water flow is introduced into the water guide cavity 34 of the water guide ring 32, so that the water flow enters an opening formed in the sealing ring 35 between the embedded ring 31 and the water guide ring 32 along the water guide cavity 34, the water flow enters the water spray holes 37 through the opening, and the water flow sprays water to two sides of the brushing cavity 22 in the brushing shaft sleeve 20 through the water spray holes 37;
then, the steel pipe 100 is pushed into the brushing cavity 22 of the brushing shaft sleeve 20, so that the steel pipe 100 is in contact with the brush 24, then the brush 24 rotates around the circumferential outer wall of the steel pipe 100 to brush under the driving of the rotation in the brushing shaft sleeve 20, meanwhile, the water spray holes 37 spray water flow to the brush 24 and the outer wall of the steel pipe 100, the brush 24 is washed, the cleanness of the brush 24 is kept, and the brush 24 has enough water flow to dissolve and wash attachments on the steel pipe 100 when the steel pipe 100 is brushed.
In the above steps, when the brush 24 contacts the steel pipe 100, the brush 24 is pressed to bend along the length direction of the steel pipe 100, and then the brush 24 and the steel pipe 100 are driven by the rotation of the brushing shaft sleeve 20 to rub each other, so that the movable ball 28 on the brush 24 rotates, and further the bending direction of the brush 24 is changed to be curved along the circumferential surface of the steel pipe 100, and finally, when the brush 24 brushes the steel pipe 100, the stress strength at the joint of the brush 24 is reduced.
Although the invention has been described with respect to illustrative embodiments thereof so that those skilled in the art can understand the invention, it is to be understood that the invention is not limited to the disclosed embodiments, but rather, is intended to cover all modifications and variations within the spirit and scope of the invention as defined and defined by the appended claims.
Claims (9)
1. An internal spin brushing arrangement, comprising:
an outer body having therein:
a drive motor;
the driving gear is connected with the driving motor;
a brushing shaft sleeve that penetrates through left and right ends of the outer body, the brushing shaft sleeve being rotatably connected to the outer body, the brushing shaft sleeve having:
the driving gear is in power connection with the driven wheel and rotates to drive the driven wheel to rotate;
the washing cavity is of a hollow structure, and the aperture of the washing cavity is larger than the diameter of the steel pipe;
the brush plate is of an inclined curved structure, is adaptive to the inner wall surface of the brushing cavity and is tightly attached and installed in the brushing cavity;
the brush is arranged on the brush plate;
a flush ring embedded on the flush hub, the flush ring having:
the embedded ring is embedded in the brushing shaft sleeve, the inner wall of the embedded ring protrudes out of the brushing cavity to form a protruding part, a plurality of water spraying holes are distributed on two sides of the protruding part, and the protruding part is positioned on two sides of the brush plate or the brush plate and the protruding part are arranged in a staggered manner;
the water guide ring is sleeved on the outer surface of the embedded ring through a ball rotation sleeve, the water guide ring is not in contact with the brushing shaft sleeve, a sealing ring is arranged between the water guide ring and the embedded ring, an opening communicated with a water guide cavity in the water guide ring is arranged between the sealing rings, and the opening is communicated with the water spray hole through a water through hole in the embedded ring.
2. The internal rotation brushing arrangement of claim 1, wherein the outer body further comprises a water inlet port and a water supply pipe, the water inlet port is configured to be connected to an external water source, and the water supply pipe is in communication with the water inlet port.
3. The internal rotation brushing structure according to claim 2, wherein the water supply pipe is arc-shaped, and bypasses the brushing shaft sleeve through the arc-shaped structure and is communicated with the water guide cavity at the bottom of the flushing ring.
4. The internal rotary brushing arrangement according to claim 1, wherein the driven wheel is a drive gear fixedly embedded in an outer surface of the brushing collar, the drive gear being in mesh with the drive gear.
5. The internal rotation brushing structure according to claim 1, wherein the annular structure formed by the projections has an inner aperture size larger than the diameter of the steel pipe, and the water spray holes of the projections are communicated with each other through the water diversion port.
6. The internal rotation brushing structure according to claim 1, wherein guide sleeves are provided on both sides of the brushing sleeve, the guide sleeves are rotatably connected to the outer body through bearings, each guide sleeve has an inlet through which the steel pipe passes, the inlet communicates with the brushing chamber, a guide surface is provided at a communication portion between the inlet and the brushing chamber, the guide surface is in a funnel shape in which the inlet changes in a narrow direction, and the guide surface is configured to narrow the size of the inlet to a diameter equal to the size of the brushing chamber so as to guide the steel pipe.
7. The internal rotary brushing arrangement according to claim 1, wherein the brush plate has a movable ball disposed therein, the brush being fixedly embedded in the movable ball.
8. The inner rotary brushing structure according to claim 7, wherein the inner rotary brushing structure further comprises a liquid collecting tank, the outer body is mounted on the liquid collecting tank, an opening for collecting cleaning liquid generated after brushing the steel pipe is arranged above the liquid collecting tank, a water discharging port for discharging is arranged at the lower bottom of the liquid collecting tank, and a water discharging valve is mounted in the water discharging port.
9. A pipe cleaning machine having an internal rotary scrubbing structure as claimed in any one of claims 1 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122540332.7U CN217222770U (en) | 2021-10-21 | 2021-10-21 | Internal rotation scrubbing structure and pipe cleaning machine with same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122540332.7U CN217222770U (en) | 2021-10-21 | 2021-10-21 | Internal rotation scrubbing structure and pipe cleaning machine with same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217222770U true CN217222770U (en) | 2022-08-19 |
Family
ID=82818190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122540332.7U Active CN217222770U (en) | 2021-10-21 | 2021-10-21 | Internal rotation scrubbing structure and pipe cleaning machine with same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217222770U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894113A (en) * | 2021-10-21 | 2022-01-07 | 江苏宏宝优特管业制造有限公司 | Internal rotation scrubbing structure and pipe cleaning machine and method with same |
| CN117324325A (en) * | 2023-10-24 | 2024-01-02 | 中国科学院金属研究所 | An automatic cleaning device and cleaning method for residual lubricant in pipes |
-
2021
- 2021-10-21 CN CN202122540332.7U patent/CN217222770U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894113A (en) * | 2021-10-21 | 2022-01-07 | 江苏宏宝优特管业制造有限公司 | Internal rotation scrubbing structure and pipe cleaning machine and method with same |
| CN117324325A (en) * | 2023-10-24 | 2024-01-02 | 中国科学院金属研究所 | An automatic cleaning device and cleaning method for residual lubricant in pipes |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN217222770U (en) | Internal rotation scrubbing structure and pipe cleaning machine with same | |
| CN207494148U (en) | A kind of rotary tubing cleaning device | |
| CN212864994U (en) | Steel wire rope rust removal device | |
| CN106984603A (en) | Washer is scraped in inner-walls of duct punching | |
| CN207308502U (en) | One kind cleaning well site tube inner wall greasy dirt device | |
| CN113894113A (en) | Internal rotation scrubbing structure and pipe cleaning machine and method with same | |
| CN114769206A (en) | Cleaning and drying device for processing stainless steel workpieces | |
| CN115502155A (en) | Inner wall cleaning device for water supply and drainage pipeline for municipal building house and use method thereof | |
| CN219689921U (en) | Copper plating production equipment for bead wire | |
| CN218796681U (en) | Drilling rod maintenance device for coal mine geological exploration | |
| CN208425469U (en) | A kind of lotus root washing device | |
| CN217520335U (en) | Device for improving cleaning effect of high-efficiency heat exchange tube | |
| CN217070005U (en) | Self-propelled pipeline internal cleaning device | |
| CN216679411U (en) | A rotary pig | |
| CN213728335U (en) | Inside belt cleaning device of drilling/workover treatment oil pipe | |
| CN215656896U (en) | Pipeline inner wall belt cleaning device | |
| CN214494675U (en) | Production of peppery strip is with flat type transportation area | |
| CN218574501U (en) | Oil pipe outer wall cleaning machine | |
| CN211515436U (en) | Pipeline high pressure flushing system | |
| CN210847506U (en) | Railway pneumatic hose cleaning device | |
| CN221063797U (en) | Galvanized pipe belt cleaning device | |
| CN224025786U (en) | A surface treatment device for metal parts | |
| CN223405532U (en) | Sleeve ultrasonic cleaning pool for shock absorber | |
| CN217990332U (en) | A test tube cleaning device for detection of smokeless ignition charcoal components | |
| CN221231121U (en) | Ribbed steel bar brushing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |