CN217222709U - Multistation ultrasonic cleaner - Google Patents

Abstract

The utility model belongs to the field of ultrasonic cleaning equipment, and specifically discloses a multi-station ultrasonic cleaning machine, which is characterized in that it comprises a first frame body, and the first frame body is provided with a feeding base for lifting and lowering a material tank, A material-moving mechanism for transporting the material tank to other stations, a cleaning mechanism for cleaning materials, and a clamping mechanism for unloading materials; the feeding base is slidably connected to the first frame body, and the material-moving mechanism The horizontal and left-right sliding connection is connected to the first frame body; the clamping mechanism includes a first manipulator for clamping the material tank, a sliding mechanism for moving the first manipulator, and a sliding mechanism for turning the first manipulator upside down. The turning mechanism of the material in the discharge tank; the material moving mechanism includes a second manipulator for lifting the material tank and a second frame body slidably connected to the first frame body, and the second manipulator is slidably connected to the first frame body up and down. Describe the second frame. Realize full-station automatic cleaning, greatly improving cleaning efficiency and cleaning effect.

Description

A multi-station ultrasonic cleaning machine

technical field

The utility model belongs to the field of ultrasonic cleaning equipment, in particular to a multi-station ultrasonic cleaning machine.

Background technique

Ultrasonic cleaning is a commonly used cleaning method. However, for the cleaning of large quantities of materials, additional manpower is often required. At present, most ultrasonic cleaning machines can only achieve semi-automation, and often need to manually put the materials to be cleaned into the ultrasonic cleaning tank, and then take them out manually after cleaning is completed, which not only takes time and labor, affects the cleaning efficiency, but also requires workers to carry them. It is easy to cause secondary pollution in the process. The cleaning mode of the existing ultrasonic cleaning mechanism is too simple. When the number of objects to be cleaned is large or the structure is complex, it is difficult to clean some positions or the cleaned impurities will gradually adhere to the surface of other objects to be cleaned, which will lead to cleaning effects. Not good; and workers often need to shake off the impurities on the surface of the cleaned objects before taking out the cleaned objects, which is not only time-consuming and laborious, but also easily leads to secondary pollution or other damage. During cyclic elutriation, the stability of the cleaning mechanism is insufficient and the service life is short. Many materials require manual unloading and unloading when unloading. On the one hand, it is laborious and labor costs are high. On the other hand, manual handling by workers will affect the cleanliness of the cleaned materials and easily cause secondary pollution. In addition, the loading and unloading mechanism of The unreasonable structure is easy to cause waste of too much space; the frequent operation of the loading and unloading mechanism has relatively high requirements on its stability and service life

Therefore, the existing technology still needs to be further developed and improved.

Utility model content

In view of various deficiencies in the prior art, in order to solve the above problems, a multi-station ultrasonic cleaning machine is now proposed. The utility model provides the following technical solutions:

A multi-station ultrasonic cleaning machine, including a first frame body, the first frame body is provided with a feeding base for lifting and lowering a material tank, a material moving mechanism for transporting the material tank to other stations, and a Cleaning mechanism for cleaning materials, clamping mechanism for unloading;

The feeding base is slidably connected to the first frame body up and down, and the material moving mechanism is slidably connected to the first frame body horizontally left and right;

The clamping mechanism includes a first manipulator for clamping the material tank, a sliding mechanism for moving the first manipulator, and a turning mechanism for overturning the first manipulator to pour out the material in the material tank; the sliding mechanism The mechanism is horizontally slidably connected to the first frame body, the flipping mechanism is fixedly connected to the sliding mechanism, and the first manipulator is rotatably connected to the flipping mechanism;

The material moving mechanism includes a second manipulator for lifting the material tank and a second frame body slidably connected to the first frame body, and the second manipulator is slidably connected to the second frame body up and down.

Preferably, the sliding mechanism includes a first mounting plate that is horizontally slidably connected to the first frame body and a sliding cylinder that is fixedly installed on the side of the first frame body, and an output end of the sliding cylinder is fixedly connected to the first frame body. first mounting plate.

Preferably, a turning motor is fixedly connected to the first mounting plate, and an output end of the turning motor is fixedly connected to the first manipulator.

Preferably, the first manipulator includes a second mounting plate, the second mounting plate is fixedly connected with a clamping cylinder, a sliding connecting rod, and a clamping ring, and the output end of the clamping cylinder is fixedly connected to the sliding A connecting rod, one end of the sliding connecting rod is slidably connected to the second mounting plate and the other end is fixedly connected to the clamping ring, and the clamping ring is in the shape of an arc plate.

Preferably, the second manipulator includes an inner support plate arranged to open and close relative to each other and an inner support assembly for controlling the opening and closing angle of the inner support plate.

Preferably, the inner support assembly includes a gripper fixing seat slidably connected to the second frame body, an outer strut hinged on the left and right sides of the gripper fixing seat, and two outer struts hinged with the two outer support bars respectively. an inner support rod, the two inner support rods are jointly hinged with a push rod, and the bottom end of the outer support rod is fixedly connected with the inner support plate.

Preferably, the inner support assembly further includes an inner support cylinder, the tail portion of the inner support cylinder is fixedly connected with the gripper fixing seat, and the output end of the inner support cylinder is fixedly connected with the push rod.

Preferably, a drying tank and several cleaning tanks for holding cleaning liquid are arranged side by side on the first frame body, and cleaning brackets for supporting the material tank are arranged in the cleaning tank at intervals. The body is rotatably connected with a cam for driving the cleaning bracket to circulate up and down, and the cleaning bracket is fixedly connected with a cleaning connecting frame that is slidingly connected with the first frame body up and down.

Preferably, the rear end of the cleaning connection frame is provided with a sleeve, the first frame body is provided with a vertically arranged first guide rod matching the sleeve, and the sleeve is sleeved on the first guide rod. A guide rod is outside; a support wheel is rotatably connected under the cleaning connection frame, and the support wheel abuts on the cam.

Preferably, a second guide rod and a lift cylinder are fixedly connected to the first frame body above the feed base, the feed base is slidably connected to the second guide rod, and the output end of the lift cylinder is connected to the lift cylinder. The feeding base is fixedly connected, two second guide rods and two lifting cylinders are respectively arranged, the four are arranged in a rectangular shape, and the two lifting cylinders are arranged diagonally opposite.

Beneficial effects:

1. Multi-station integrated automatic cleaning is realized by setting the feeding base, the material moving mechanism, the cleaning mechanism and the clamping mechanism, and the cleaning efficiency is high;

2. The cleaning mechanism realizes the up and down circulation movement through the cam and the up and down sliding connection with the cleaning bracket of the first cleaning connection frame, so as to realize the up and down circulation panning and improve the cleaning effect;

3. The clamping mechanism clamps the material tank through the first manipulator, and realizes the movement and flipping of the first manipulator through the sliding mechanism and the overturning mechanism. The space utilization rate is high, the movement is flexible, and it is easy to unload.

Description of drawings

Fig. 1 is the front view structure schematic diagram of the multi-station ultrasonic cleaning machine in the specific embodiment of the present utility model;

Fig. 2 is the three-dimensional structure schematic diagram of the multi-station ultrasonic cleaning machine in the specific embodiment of the present utility model;

Fig. 3 is the partial enlarged view of A place in Fig. 2;

Fig. 4 is a partial enlarged view at B in Fig. 2;

5 is a schematic front view of the structure of the multi-station ultrasonic cleaning machine from another perspective in the specific embodiment of the present utility model;

FIG. 6 is a partial enlarged view of C in FIG. 5 .

In the drawings, 100, the first frame body; 210, the feeding base; 220, the second guide rod; 230, the lifting cylinder; 300, the feeding mechanism; 310, the second frame body; 320, the second manipulator; 321, Inner support plate; 322, inner support assembly; 3221, gripper holder; 3222, outer support rod; 3223, inner support rod; 3224, push rod; 3225, inner support cylinder; 400, cleaning mechanism; 410, cleaning tank; 420, cleaning bracket; 430, cleaning connecting frame; 440, cam; 450, supporting wheel; 460, drying tank; 470, drying cylinder; 480, drying cover; 500, clamping mechanism; 510, sliding mechanism; 511 512, sliding cylinder; 520, flipping mechanism; 521, flipping motor; 522, transmission disc; 530, first manipulator; 531, second mounting plate; 532, clamping cylinder; 533, sliding connecting rod ; 534, the clamping ring.

Detailed ways

In order to make those skilled in the art better understand the technical solutions of the present invention, the technical solutions of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Other similar embodiments obtained by technical personnel without creative work shall fall within the scope of protection of the present application. In addition, the directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only the directions of reference to the drawings. Therefore, the directional terms used are used to illustrate rather than limit the present invention. Utility model creation.

As shown in Figures 1-6, a multi-station ultrasonic cleaning machine includes a first frame body 100, and the first frame body 100 is provided with a feeding base 210 for lifting and lowering the material tank, and is used for conveying materials. The moving mechanism 300 for the tank to other stations, the cleaning mechanism 400 for cleaning materials, and the clamping mechanism 500 for unloading;

The feeding base 210 is slidably connected to the first frame body 100 up and down, and the material moving mechanism 300 is slidably connected to the first frame body 100 horizontally and leftwardly;

The clamping mechanism 500 includes a first manipulator 530 for clamping the material tank, a sliding mechanism 510 for moving the first manipulator 530, and an inversion for overturning the first manipulator 530 to pour out the material in the material tank. mechanism 520; the sliding mechanism 510 is horizontally slidably connected to the first frame body 100, the turning mechanism 520 is fixedly connected to the sliding mechanism 510, and the first manipulator 530 is rotatably connected to the turning mechanism 520;

The material moving mechanism 300 includes a second manipulator 320 for lifting the material tank and a second frame 310 slidably connected to the first frame 100, and the second manipulator 320 is slidably connected to the second frame body 310.

Specifically, the cleaning mechanism 400 , the clamping mechanism 500 and the feeding base 210 are arranged at intervals from left to right, and the second frame 310 is arranged above the cleaning mechanism 400 , the clamping mechanism 500 and the feeding base 210 , The layout is compact and reasonable, and the space utilization rate is high.

Preferably, the sliding mechanism 510 includes a first mounting plate 511 that is horizontally slidably connected to the first frame body 100 and a sliding cylinder 512 that is fixedly installed on the side of the first frame body 100 . The output of the sliding cylinder 512 The end is fixedly connected to the first mounting plate 511 . Specifically, sliding cylinders 512 may be provided on both the front and rear sides of the first frame body 100 .

Preferably, a turning motor 521 is fixedly connected to the first mounting plate 511 , and the output end of the turning motor 521 is fixedly connected to the first manipulator 530 .

Preferably, the first manipulator 530 includes a second mounting plate 531 on which a clamping cylinder 532 , a sliding connecting rod 533 and a clamping ring 534 are fixedly connected, and the output of the clamping cylinder 532 is One end of the sliding connecting rod 533 is slidably connected to the second mounting plate 531 and the other end is fixedly connected to the clamping ring 534, and the clamping ring 534 is an arc-shaped plate The arc-shaped opening of the clamping ring 534 faces the inner side of the first frame body 100 .

Preferably, a transmission disc 522 is disposed between the turning motor 521 and the second mounting plate 531 , the transmission disc 522 and the output shaft of the turning motor 521 are coaxially and fixedly connected, and the right end of the transmission disc 522 is connected to the output shaft of the turning motor 521 . The second mounting plate 531 is fixedly connected, so as to improve the running stability of the turning motor 521 .

Preferably, the second manipulator 320 includes an inner support plate 321 arranged to open and close relative to each other and an inner support assembly 322 for controlling the opening and closing angle of the inner support plate 321 .

Preferably, the inner support assembly 322 includes a gripper fixing seat 3221 slidably connected with the second frame body 310 , outer struts 3222 hinged on the left and right sides of the gripper fixing seat 3221 , and two outer supports respectively Two inner struts 3223 are hingedly connected to the rod 3222 , a push rod 3224 is hingedly connected to the two inner struts 3223 , and the bottom end of the outer strut 3222 is fixedly connected to the inner strut 321 .

Preferably, the inner support assembly 322 further includes an inner support cylinder 3225 , the tail of the inner support cylinder 3225 is fixedly connected with the gripper fixing seat 3221 , and the output end of the inner support cylinder 3225 is fixedly connected with the push rod 3224 . By controlling the extension length of the output end of the inner support cylinder 3225, the opening and closing angles of the two inner support plates 321 are controlled. In another preferred embodiment, the inner support cylinder 3225 can also be replaced with an inner support screw, and an inner support motor connected to the inner support screw is provided on the gripper fixing seat 3221, and the inner support The lead screw is vertically downward, the push rod 3224 is replaced with a threaded slider, the threaded slider is threadedly connected with the inner support screw, and the rotation of the inner support screw drives the threaded slider to move up and down.

Preferably, each of the outer support rods 3222 includes two outer support rods arranged in parallel at intervals, and the two outer support rods are respectively fixedly connected to the front and rear ends of the inner support plate 321 .

Preferably, the second frame body 310 is provided with a material-moving sprocket and a material-moving chain that are engaged with each other, the material-moving chain is arranged vertically, and the front end of the material-moving chain is fixedly connected to the gripper lifting plate .

Preferably, the cross section of the inner support plate 321 is wedge-shaped, and the inner support plate 321 extends horizontally along the arc direction, so as to improve the contact between the inner support plate 321 and the inner wall of the material tank.

Preferably, a middle hinge rod is connected in the middle between the two outer support rods, a bottom connecting rod is connected at the bottom between the two outer support rods, a reinforcing rod is also arranged under the bottom connecting rod, and the bottom connecting rod is set on the inner support plate 321 Above, the bottom connecting rod and the inner support plate 321 are fixedly connected with a diagonal support rod for improving the stability of the inner support plate 321, and a plurality of bottom support rods are fixedly connected between the reinforcing rod and the inner support plate 321. The rods are set horizontally at equal intervals.

Preferably, a material-moving pulley is fixedly connected to the first frame body 100 , a material-moving belt is drivingly connected to the two pulleys, and the upper or lower part of the material-moving belt is fixedly connected to the second frame body 310 .

Preferably, the gripper fixing base 3221 includes a gripper lifting plate arranged vertically and a gripper mounting plate fixed horizontally at the front end of the gripper lifting plate, and the gripper lifting plate is slidably connected to the second gripper lifting plate. On the inner side of the frame body 310, the gripper mounting plate is hinged with the outer strut 3222. Specifically, the gripper lifting plate is slidably connected to the inner front side of the second frame body 310. Both the left and right ends are slidably connected with the second frame body 310, so as to improve the stability of the gripper lift plate.

Preferably, the second frame body 310 is provided with a lifting sprocket and a lifting chain that are engaged with each other, the lifting chain is vertically arranged, and the front end of the lifting chain is fixedly connected to the gripper lifting plate. Specifically, the gripper lifting plate is fixedly linked with a tooth for clamping the lifting chain, the lifting chain is partially fixedly connected in the gripper lifting plate, and the lifting sprocket is connected with a lifting motor. , the lifting motor can be fixedly connected to the top of the second frame body 310 or the inner low end or the inner upper end; the lifting motor drives the lifting chain to move up and down, thereby realizing the lifting and lowering of the gripper lifting plate.

Preferably, a drying tank 460 and a plurality of cleaning tanks 410 for holding cleaning liquid are arranged side by side on the first frame body 100, and cleaning brackets 420 for supporting the material tank are arranged in the cleaning tank 410 at intervals. The first frame body 100 is rotatably connected with a cam 440 for driving the cleaning bracket 420 to circulate up and down, and the cleaning bracket 420 is fixedly connected with a cleaning connection frame 430 that is slidingly connected with the first frame body 100 up and down. .

Preferably, the rear end of the cleaning connection frame 430 is provided with a sleeve, the first frame body 100 is provided with a vertically arranged first guide rod matching the sleeve, and the sleeve is sleeved on the The cleaning connecting frame 430 is rotatably connected with a supporting wheel 450 , and the supporting wheel 450 abuts on the cam 440 .

Preferably, there are two cams 440 at intervals, a cleaning rotating rod is fixedly connected between the two cams 440, a driving wheel is fixedly connected to the cleaning rotating rod, and an elutriation motor is driven and connected under the driving wheel.

Preferably, the elutriation motor is connected with the transmission wheel through a chain meshing transmission.

Preferably, two of the cleaning tank 410 , the sleeve and the guide rod are symmetrically arranged on the left and right sides.

Preferably, a drying cover 480 for sealing the drying tank 460 is slidably connected to the drying tank 460 .

Preferably, a drying cylinder 470 is fixedly connected to the first frame body 100 , and the output end of the drying cylinder 470 is hinged with the drying cover 480 to realize the automatic opening and closing of the drying cover 480 .

Preferably, a second guide rod 220 and a lift cylinder 230 are fixedly connected to the first frame body 100 above the feed base 210 , the feed base 210 is slidably connected to the second guide rod 220 , and the lift The output end of the air cylinder 230 is fixedly connected with the feeding base 210, two second guide rods 220 and two lifting cylinders 230 are respectively provided, and the four are arranged in a rectangular shape. The two lifting cylinders 230 are arranged diagonally to improve the feeding base. 210's load capacity and stability during lifting.

The present invention has been described in detail above. The above are only preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention, that is, all equivalent changes and modifications made according to the scope of the application should It still falls within the scope of the present invention.

Claims (10)

1. The multi-station ultrasonic cleaning machine is characterized by comprising a first frame body (100), wherein a feeding base (210) used for lifting a charging bucket, a material moving mechanism (300) used for carrying the charging bucket, a cleaning mechanism (400) used for cleaning materials and a clamping mechanism (500) used for discharging are arranged on the first frame body (100); the feeding base (210) is connected to the first frame body (100) in a vertically sliding manner, and the material moving mechanism (300) is connected to the first frame body (100) in a horizontally and horizontally sliding manner;

the clamping mechanism (500) comprises a first mechanical arm (530) for clamping the material tank, a sliding mechanism (510) for moving the first mechanical arm (530), and a turnover mechanism (520) for turning over the first mechanical arm (530) to pour out the material in the material tank; the sliding mechanism (510) is horizontally and slidably connected to the first frame body (100), the turnover mechanism (520) is fixedly connected to the sliding mechanism (510), and the first manipulator (530) is rotatably connected to the turnover mechanism (520);

move material mechanism (300) including be used for lifting the second manipulator (320) of material jar and sliding connection in second support body (310) of first support body (100), second manipulator (320) upper and lower sliding connection in second support body (310).

2. A multi-station ultrasonic cleaning machine according to claim 1, wherein said sliding mechanism (510) comprises a first mounting plate (511) horizontally slidably connected to said first frame body (100) and a sliding cylinder (512) fixedly mounted on the side surface of said first frame body (100), and the output end of said sliding cylinder (512) is fixedly connected to said first mounting plate (511).

3. A multi-station ultrasonic cleaning machine according to claim 2, characterized in that a turning motor (521) is fixedly connected to the first mounting plate (511), and an output end of the turning motor (521) is fixedly connected to the first manipulator (530).

4. The multi-station ultrasonic cleaning machine according to claim 1, wherein the first manipulator (530) comprises a second mounting plate (531), a clamping cylinder (532), a sliding connection rod (533) and a clamping ring (534) are fixedly connected to the second mounting plate (531), an output end of the clamping cylinder (532) is fixedly connected to the sliding connection rod (533), one end of the sliding connection rod (533) is slidably connected to the second mounting plate (531), the other end of the sliding connection rod is fixedly connected to the clamping ring (534), and the clamping ring (534) is arc-shaped plate-shaped.

5. The multi-station ultrasonic cleaning machine according to claim 1, wherein the second manipulator (320) comprises an inner support plate (321) which is oppositely opened and closed and an inner support assembly (322) for controlling the opening and closing angle of the inner support plate (321).

6. The multi-station ultrasonic cleaning machine according to claim 5, wherein the inner supporting assembly (322) comprises a grip fixing seat (3221) slidably connected with the second frame body (310), outer supporting rods (3222) hinged to the left and right sides of the grip fixing seat (3221), and two inner supporting rods (3223) hinged to the two outer supporting rods (3222), the two inner supporting rods (3223) are hinged to a push rod (3224), and the bottom end of the outer supporting rod (3222) is fixedly connected with the inner supporting plate (321).

7. The multi-station ultrasonic cleaning machine according to claim 6, wherein the inner supporting assembly (322) further comprises an inner supporting cylinder (3225), the tail of the inner supporting cylinder (3225) is fixedly connected with the grip fixing seat (3221), and the output end of the inner supporting cylinder (3225) is fixedly connected with the push rod (3224).

8. The multi-station ultrasonic cleaning machine according to claim 1, wherein a drying tank (460) and a plurality of cleaning tanks (410) for containing cleaning liquid are arranged on the first frame body (100) side by side, cleaning brackets (420) for supporting the material tank are arranged in the cleaning tanks (410) at intervals, a cam (440) for driving the cleaning brackets (420) to do up-and-down circular motion is rotatably connected to the first frame body (100), and a cleaning connecting frame (430) which is slidably connected with the first frame body (100) up and down is fixedly connected to the cleaning brackets (420).

9. The multi-station ultrasonic cleaning machine according to claim 8, wherein a sleeve is arranged at the rear end of the cleaning connecting frame (430), a vertically arranged first guide rod matched with the sleeve is arranged on the first frame body (100), and the sleeve is sleeved outside the first guide rod; a supporting wheel (450) is rotatably connected to the cleaning connecting frame (430), and the supporting wheel (450) abuts against the cam (440).

10. The multi-station ultrasonic cleaning machine according to claim 1, wherein a second guide rod (220) and a lifting cylinder (230) are fixedly connected to the first frame body (100) above the feeding base (210), the feeding base (210) is slidably connected to the second guide rod (220), the output end of the lifting cylinder (230) is fixedly connected to the feeding base (210), two of the second guide rod (220) and two of the lifting cylinder (230) are respectively arranged, the four lifting cylinders are arranged in a rectangular shape, and the two lifting cylinders (230) are arranged in an oblique manner.

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