CN217203081U - Carding machine that dust removal effect is good - Google Patents
Carding machine that dust removal effect is good Download PDFInfo
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- CN217203081U CN217203081U CN202123254120.9U CN202123254120U CN217203081U CN 217203081 U CN217203081 U CN 217203081U CN 202123254120 U CN202123254120 U CN 202123254120U CN 217203081 U CN217203081 U CN 217203081U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域technical field
本实用新型涉及纺织机械技术领域,具体涉及一种除尘效果好的梳棉机。The utility model relates to the technical field of textile machinery, in particular to a carding machine with good dust removal effect.
背景技术Background technique
梳棉工序是加工棉纤维和化学纤维中的重要工序,按照纺纱工艺流程,梳棉是一道重要的工序,梳棉的前道工序是开清棉联合机,后道工序是并条机(普梳工艺流程)或条卷机(精梳工艺流程)。Carding process is an important process in the processing of cotton fibers and chemical fibers. According to the spinning process, carding is an important process. The previous process of carding is the opening and cleaning machine, and the latter process is the drawing frame ( carding process) or sliver coiler (combing process).
针对现有技术存在以下问题:The following problems exist for the prior art:
1、传统的梳棉机在进料机构功能单一,缺乏除尘的效果,使得进入到梳棉外壳内部的棉花内部常常掺杂有较多灰尘杂质,影响棉花的生产质量,进而直接影响产品质量;1. The traditional carding machine has a single function in the feeding mechanism and lacks the effect of dust removal, so that the cotton entering the card shell is often mixed with a lot of dust impurities, which affects the production quality of cotton and directly affects the product quality;
2、集尘箱内部大多采用喷水降尘的方式,但传统的集尘箱内水供应较为困难,额外提高工作人员的工作强度,同时喷水降尘容易造成水资源的浪费,额外提高经济支出。2. Most of the dust collection boxes use water spray to reduce dust, but the water supply in the traditional dust box is more difficult, which increases the work intensity of the staff. At the same time, water spray dust reduction is likely to cause waste of water resources and increase economic expenses.
实用新型内容Utility model content
本实用新型提供一种除尘效果好的梳棉机,其中一种目的是为了具备提高产品质量的效果,解决传统的梳棉机在进料机构功能单一,缺乏除尘的效果,使得进入到梳棉外壳内部的棉花内部常常掺杂有较多灰尘杂质,影响棉花的生产质量,进而直接影响产品质量的问题;其中另一种目的是为了解决集尘箱内部大多采用喷水降尘的方式,但传统的集尘箱内水供应较为困难,额外提高工作人员的工作强度,同时喷水降尘容易造成水资源的浪费,额外提高经济支出的问题,以达到降低工作人员工作强度的效果。The utility model provides a carding machine with good dust removal effect. One of the purposes is to have the effect of improving product quality, and to solve the problem that the traditional carding machine has a single function in the feeding mechanism and lacks the effect of dust removal, so that the incoming carding The cotton inside the shell is often mixed with a lot of dust impurities, which affects the production quality of the cotton, which directly affects the quality of the product; another purpose is to solve the problem that most of the dust boxes are sprayed with water to reduce dust, but the traditional method. It is more difficult to supply water in the dust collecting box, which increases the work intensity of the staff. At the same time, spraying water to reduce dust is likely to cause waste of water resources, and the problem of additional economic expenditure is increased, so as to achieve the effect of reducing the work intensity of the staff.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种除尘效果好的梳棉机,包括梳棉机,所述梳棉机的顶部设置有除尘机构,所述梳棉机的顶部设置有进料机构。A carding machine with good dust-removing effect includes a carding machine, the top of the carding machine is provided with a dust-removing mechanism, and the top of the carding machine is provided with a feeding mechanism.
所述进料机构包括进料箱,所述进料箱包括进料箱体,所述进料箱体的左侧固定连接有二号抽风机,所述二号抽风机的顶部设置有二号抽风管,所述二号抽风管的另一端延伸至进料箱体的内部,所述二号抽风机的底部设置有二号排风管,所述进料箱体的右侧固定连接有吹风机,所述吹风机的左侧设置有吹风管,所述吹风管的另一端延伸至进料箱体的内部,所述进料箱体的内壁左侧活动连接有转动杆,所述转动杆的表面固定连接有转动扇叶,所述转动杆的右侧延伸至进料箱体的外部固定连接有电机。The feeding mechanism includes a feeding box, the feeding box includes a feeding box, the left side of the feeding box is fixedly connected with a No. 2 exhaust fan, and the top of the No. 2 exhaust fan is provided with a No. 2 exhaust fan. Exhaust pipe, the other end of the No. 2 exhaust pipe extends to the inside of the feed box, the bottom of the No. 2 exhaust fan is provided with a No. 2 exhaust pipe, and the right side of the feed box is fixedly connected There is a blower, the left side of the blower is provided with a blowing pipe, the other end of the blowing pipe extends to the inside of the feeding box, and a rotating rod is movably connected to the left side of the inner wall of the feeding box, and the rotating rod A rotating fan blade is fixedly connected to the surface of the rotating rod, and a motor is fixedly connected to the outside of the feeding box on the right side of the rotating rod.
所述除尘机构包括集尘箱,所述集尘箱包括集尘箱体,所述集尘箱体的内壁底部搭接有固定外壳,所述固定外壳的内部设置有固定水管,所述固定水管的顶部延伸至固定外壳的内腔,所述固定水管的表面且位于固定外壳的内腔固定连接有连接块,所述固定水管的内壁搭接有弹力水管,所述弹力水管的一端设置有水泵,所述水泵的左侧设置有给水管,所述给水管的另一端设置有水雾喷头,所述固定外壳的内腔侧面设置有过滤网。The dust-removing mechanism includes a dust-collecting box, the dust-collecting box includes a dust-collecting box body, and a fixed casing is lapped at the bottom of the inner wall of the dust-collecting box, and a fixed water pipe is arranged inside the fixed casing, and the fixed water pipe The top of the fixed water pipe extends to the inner cavity of the fixed casing, the surface of the fixed water pipe is fixedly connected to the inner cavity of the fixed casing with a connecting block, the inner wall of the fixed water pipe is overlapped with an elastic water pipe, and one end of the elastic water pipe is provided with a water pump The left side of the water pump is provided with a water supply pipe, the other end of the water supply pipe is provided with a water mist nozzle, and the side of the inner cavity of the fixed casing is provided with a filter screen.
本实用新型技术方案的进一步改进在于:所述集尘箱体的底部固定连接有梳棉外壳,所述梳棉外壳的内壁右侧设置有消毒灯。A further improvement of the technical solution of the utility model is that: the bottom of the dust collecting box is fixedly connected with a carding casing, and a disinfection lamp is arranged on the right side of the inner wall of the carding casing.
采用上述技术方案,该方案中的消毒灯的设置可在一定程度内对梳棉外壳内部进行消毒作用。With the above technical solution, the setting of the disinfection lamp in the solution can disinfect the inside of the carding casing to a certain extent.
本实用新型技术方案的进一步改进在于:所述梳棉外壳的内部设置有梳棉辊,所述梳棉辊的表面设置有刮棉板,所述刮棉板的底部搭接有履带传动机构。A further improvement of the technical solution of the utility model is that a carding roller is arranged inside the carding casing, a scraping plate is arranged on the surface of the carding roller, and the bottom of the scraping plate is overlapped with a crawler belt transmission mechanism.
采用上述技术方案,该方案中的挂面板的设置可将梳棉辊表面的棉花刮取到履带传动机构表面。With the above technical solution, the arrangement of the hanging plate in this solution can scrape the cotton on the surface of the carding roller to the surface of the crawler belt transmission mechanism.
本实用新型技术方案的进一步改进在于:所述履带传动机构的左侧延伸至梳棉外壳的外部,所述二号排风管的一端延伸至集尘箱体的内部,所述集尘箱体的内部设置有一号排风管。A further improvement of the technical solution of the present invention is that: the left side of the crawler transmission mechanism extends to the outside of the carding casing, and one end of the No. 2 exhaust pipe extends to the inside of the dust collecting box. There is a No. 1 exhaust duct inside.
采用上述技术方案,该方案中的履带传动机构的设置方便将梳棉完成后的棉花输送到外部,进行下一步加工。By adopting the above technical solution, the setting of the crawler belt transmission mechanism in this solution is convenient to transport the cotton after carding to the outside for further processing.
本实用新型技术方案的进一步改进在于:所述一号排风管的左侧延伸至集尘箱体的外部设置有一号抽风机,所述一号抽风机的左侧设置有一号抽风管,所述一号抽风管的另一端延伸至梳棉外壳的外部,所述梳棉外壳的内壁顶部固定连接有导棉板。The further improvement of the technical solution of the present utility model is that: the left side of the No. 1 exhaust duct extends to the outside of the dust collecting box and is provided with a No. 1 exhaust fan, and the left side of the No. 1 exhaust fan is provided with a No. 1 exhaust pipe, The other end of the No. 1 air exhaust pipe extends to the outside of the carding shell, and a cotton guide plate is fixedly connected to the top of the inner wall of the carding shell.
采用上述技术方案,该方案中的一号抽风机可通过一号抽风管抽取梳棉外壳内部纷飞的飞花、灰尘等。With the above technical solution, the No. 1 exhaust fan in this solution can extract the flying flowers, dust, etc. inside the carding casing through the No. 1 exhaust duct.
本实用新型技术方案的进一步改进在于:所述进料箱体的内部设置有进料管,所述进料管的底部延伸至梳棉外壳的内部,所述进料管的表面且位于梳棉外壳的外部设置有电磁阀。A further improvement of the technical solution of the present invention lies in that: the inside of the feeding box is provided with a feeding pipe, the bottom of the feeding pipe extends to the inside of the carding shell, and the surface of the feeding pipe is located in the carding The outer part of the housing is provided with a solenoid valve.
采用上述技术方案,该方案中的电磁阀控制棉花的流通情况,进料管可将进料箱体内部的棉花输送到梳棉外壳内。With the above technical solution, the solenoid valve in this solution controls the flow of cotton, and the feeding pipe can transport the cotton inside the feeding box to the carding shell.
由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:Due to the adoption of the above-mentioned technical solutions, the technical progress achieved by the present utility model relative to the prior art is:
1、本实用新型提供一种除尘效果好的梳棉机,采用了进料箱体、二号抽风机、二号抽风管、吹风机的配合,吹风机、二号抽风机加速进料箱体内部的气体流通,同时通过二号抽风管将飞花、灰尘抽出,解决了传统的梳棉机在进料机构功能单一,缺乏除尘的效果,使得进入到梳棉外壳内部的棉花内部常常掺杂有较多灰尘杂质,影响棉花的生产质量,进而直接影响产品质量的问题,达到了提高产品质量的效果。1. The utility model provides a carding machine with good dust removal effect, which adopts the cooperation of the feeding box, the No. 2 exhaust fan, the No. 2 exhaust duct and the blower. The blower and the No. 2 exhaust fan accelerate the inside of the feeding box. At the same time, the flying flowers and dust are extracted through the No. 2 exhaust pipe, which solves the problem that the traditional card has a single function in the feeding mechanism and lacks the effect of dust removal, so that the cotton entering the card shell is often mixed with More dust and impurities will affect the production quality of cotton, which will directly affect the quality of the product, and achieve the effect of improving the quality of the product.
2、本实用新型提供一种除尘效果好的梳棉机,采用了水雾喷头、弹力水管、固定水管、固定外壳、过滤网的配合,将弹性水管插入到固定水管内壁,同时水雾喷头降尘会落入到固定外壳内,通过过滤网将灰尘、飞花进行过滤,解决了集尘箱内部大多采用喷水降尘的方式,但传统的集尘箱内水供应较为困难,额外提高工作人员的工作强度,同时喷水降尘容易造成水资源的浪费,额外提高经济支出的问题,达到了降低工作人员工作强度的效果。2. The utility model provides a carding machine with good dust removal effect, which adopts the cooperation of water mist nozzles, elastic water pipes, fixed water pipes, fixed casings and filter nets, and inserts the elastic water pipes into the inner wall of the fixed water pipes, while the water mist nozzles reduce dust. It will fall into the fixed shell, and the dust and flying flowers will be filtered through the filter screen, which solves the problem that most of the dust collectors use water spray to reduce dust, but the water supply in the traditional dust collector is more difficult, which increases the work of the staff At the same time, spraying water to reduce dust is easy to cause waste of water resources, and the problem of additionally increasing economic expenditures has achieved the effect of reducing the work intensity of staff.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的梳棉机结构示意图;Fig. 2 is the structural representation of the carding machine of the utility model;
图3为本实用新型的进料箱结构示意图;Fig. 3 is the feed box structure schematic diagram of the utility model;
图4为本实用新型的集尘箱结构示意图;4 is a schematic structural diagram of a dust collecting box of the present invention;
图5为本实用新型的连接块结构示意图。FIG. 5 is a schematic structural diagram of a connecting block of the present invention.
图中:1、梳棉机;11、梳棉外壳;12、履带传动机构;13、刮棉板;14、梳棉辊;15、导棉板;16、消毒灯;2、除尘机构;21、一号抽风管;22、一号抽风机;23、一号排风管;24、集尘箱;241、集尘箱体;242、水雾喷头;243、水泵;244、给水管;245、弹力水管;246、连接块;247、固定水管;248、固定外壳;249、过滤网;3、进料机构;31、进料箱;311、进料箱体;312、二号抽风机;313、二号抽风管;314、二号排风管;315、吹风机;316、吹风管;317、电机;318、转动杆;319、转动扇叶;32、进料管;33、电磁阀。In the figure: 1. Carding machine; 11. Carding shell; 12. Crawler transmission mechanism; 13. Scraper; 14. Carding roller; 15. Cotton guide plate; 16. Disinfection lamp; 2. Dust removal mechanism; 21 , No. 1 exhaust pipe; 22, No. 1 exhaust fan; 23, No. 1 exhaust pipe; 24, dust box; 241, dust box; 242, water mist nozzle; 243, water pump; 244, water supply pipe; 245, elastic water pipe; 246, connecting block; 247, fixed water pipe; 248, fixed shell; 249, filter screen; 3, feeding mechanism; 31, feeding box; 311, feeding box body; 312, No. 2 exhaust fan ; 313, No. 2 exhaust pipe; 314, No. 2 exhaust pipe; 315, Hair dryer; 316, Blow pipe; 317, Motor; 318, Rotating rod; 319, Rotating fan blade; 32, Feeding pipe; valve.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步详细说明:Below in conjunction with embodiment, the utility model is described in further detail:
实施例1Example 1
如图1-5所示,本实用新型提供了一种除尘效果好的梳棉机,包括梳棉机1,梳棉机1的顶部设置有除尘机构2,梳棉机1的顶部设置有进料机构3,进料机构3包括进料箱31,进料箱31包括进料箱体311,进料箱体311的左侧固定连接有二号抽风机312,二号抽风机312的顶部设置有二号抽风管313,二号抽风管313的另一端延伸至进料箱体311的内部,二号抽风机312的底部设置有二号排风管314,进料箱体311的右侧固定连接有吹风机315,吹风机315的左侧设置有吹风管316,吹风管316的另一端延伸至进料箱体311的内部,进料箱体311的内壁左侧活动连接有转动杆318,转动杆318的表面固定连接有转动扇叶319,转动杆318的右侧延伸至进料箱体311的外部固定连接有电机317。As shown in Figures 1-5, the utility model provides a carding machine with good dust removal effect, including a
在本实施例中,电机317启动时,电机317可带动转动杆318进行转动,进而带动转动扇叶319进行转动,对棉花进行搅拌,令棉花内部的灰尘、飞花等飞出,同时二号抽风机312会从进料箱体311内部抽风,而吹风机315会向进料箱体311内部吹风,通过二号抽风机312、吹风机315令进料箱体311内部的空气流速加快,同时也令二号抽风机312通过二号抽风管313在抽风的过程中将空气中的飞花、灰尘等进行抽出,通过二号排风管314将这一部分空气排放到集尘箱体241内进行处理。In this embodiment, when the
实施例2Example 2
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,除尘机构2包括集尘箱24,集尘箱24包括集尘箱体241,集尘箱体241的内壁底部搭接有固定外壳248,固定外壳248的内部设置有固定水管247,固定水管247的顶部延伸至固定外壳248的内腔,固定水管247的表面且位于固定外壳248的内腔固定连接有连接块246,固定水管247的内壁搭接有弹力水管245,弹力水管245的一端设置有水泵243,水泵243的左侧设置有给水管244,给水管244的另一端设置有水雾喷头242,固定外壳248的内腔侧面设置有过滤网249。As shown in Figures 1-5, on the basis of
在本实施例中,将固定外壳248推入到集尘箱体241内部,未完全推入时,将弹力水管245穿过连接块246进入到固定水管247内部,此时弹力水管245会与固定外壳248内部的水进行接触,随后完全将固定外壳248推入到集尘箱体241内部,推入完成后启动水泵243,水泵243通过弹力水管245进行抽水,同时通过给水管244为水雾喷头242供水,使得水雾喷头242喷洒水雾,对进入到集尘箱体241内部的空气及空气中的飞花、灰尘进行处理,飞花、灰尘在水雾作用下向下运动,最终会落入到过滤网249表面,过滤网249对飞花、灰尘进行过滤,水会穿过过滤网249落入到固定外壳248内腔,从而将水进行过滤,而这一部分水会进行循环利用,避免资源浪费的现象,其中连接块246的设置可在一定程度上避免灰尘、飞花等进入到固定外壳248内部,进而一定程度避免固定外壳248内部灰尘堆积的现象。In this embodiment, the fixed
实施例3Example 3
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,集尘箱体241的底部固定连接有梳棉外壳11,梳棉外壳11的内壁右侧设置有消毒灯16,梳棉外壳11的内部设置有梳棉辊14,梳棉辊14的表面设置有刮棉板13,刮棉板13的底部搭接有履带传动机构12,履带传动机构12的左侧延伸至梳棉外壳11的外部,二号排风管314的一端延伸至集尘箱体241的内部,集尘箱体241的内部设置有一号排风管23,一号排风管23的左侧延伸至集尘箱体241的外部设置有一号抽风机22,一号抽风机22的左侧设置有一号抽风管21,一号抽风管21的另一端延伸至梳棉外壳11的外部,梳棉外壳11的内壁顶部固定连接有导棉板15,进料箱体311的内部设置有进料管32,进料管32的底部延伸至梳棉外壳11的内部,进料管32的表面且位于梳棉外壳11的外部设置有电磁阀33。As shown in Figures 1-5, on the basis of
在本实施例中,通过控制电磁阀33,令进料箱体311的棉花输送至梳棉外壳11内部,进入到梳棉外壳11内部的棉花会与梳棉辊14进行接触,通过梳棉辊14对棉花进行梳棉,同时随着梳棉辊14的转动会令梳棉完成后的棉花与刮棉板13进行接触,刮棉板13将梳棉完成后的棉花刮取到履带传动机构12表面,通过履带传动机构12传输到外部,其中履带传动机构12的履带表面设置有多个刺齿,提高棉花的附着力度,同时消毒灯16的设置可对梳棉外壳11内部进行消毒作用,避免梳棉外壳11内部的细菌滋生,一号抽风机22会通过一号抽风管21将梳棉外壳11内部纷飞的飞花、灰尘等进行抽取,通过一号排风管23传输到集尘箱体241内进行处理。In this embodiment, by controlling the
下面具体说一下该除尘效果好的梳棉机的工作原理。The working principle of the carding machine with good dust removal effect is described in detail below.
如图1-5所示,电机317带动转动扇叶319对棉花进行搅拌,令棉花内部的灰尘、飞花等飞出,通过二号抽风机312、吹风机315令进料箱体311内部的空气流速加快,同时也令二号抽风机312通过二号抽风管313在抽风的过程中将空气中的飞花、灰尘等进行抽出,通过二号排风管314将这一部分空气排放到集尘箱体241,将固定外壳248推入到集尘箱体241内部过程中,将弹力水管245穿过连接块246进入到固定水管247内部,此时弹力水管245会与固定外壳248内部的水进行接触,水泵243通过弹力水管245、给水管244为水雾喷头242供水,使得水雾喷头242喷洒水雾,令飞花、灰尘落入到过滤网249表面。As shown in Figure 1-5, the
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The present invention has been generally described in detail above, but on the basis of the present invention, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, any modification or improvement without departing from the spirit of the present invention is within the protection scope of the present invention.
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