CN217193830U - Steel tape production equipment - Google Patents
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- CN217193830U CN217193830U CN202220190811.2U CN202220190811U CN217193830U CN 217193830 U CN217193830 U CN 217193830U CN 202220190811 U CN202220190811 U CN 202220190811U CN 217193830 U CN217193830 U CN 217193830U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 46
- 239000010959 steel Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 57
- 238000009434 installation Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型涉及一种钢卷尺生产设备,包括工作台,所述工作台上端面右侧设有下模座,所述下模座设置有多个,所述工作台上端面后侧对应多个所述下模座设有冲床本体,所述冲床本体下端面设有第一液压缸,所述第一液压缸底端设有第一固定座,所述第一固定座下端面对应多个所述下模座均设有上模具,所述工作台上端面左侧设有支撑座,所述工作台上端面后侧对应所述支撑座设有切割座,所述切割座上端面开设有切割槽,所述切割座下端面设有第二液压缸,所述第二液压缸底端设有第二固定座,所述第二固定座下端面对应所述切割槽设有切割刀;下模座的设计,提高效率;切割刀的设计,提高实用性;L型板的设计,方便收集。
The utility model relates to a steel tape measure production equipment, comprising a workbench, a lower die seat is arranged on the right side of the upper end face of the workbench, a plurality of the lower die seats are arranged, and the rear side of the upper end face of the workbench corresponds to a plurality of lower die seats The lower die base is provided with a punch body, the lower end surface of the punch body is provided with a first hydraulic cylinder, the bottom end of the first hydraulic cylinder is provided with a first fixing seat, and the lower end surface of the first fixing seat corresponds to a plurality of Each of the lower mold bases is provided with an upper mold, a support seat is provided on the left side of the upper end surface of the worktable, a cutting seat is provided on the rear side of the upper end surface of the worktable corresponding to the support seat, and a cutting seat is provided on the upper end surface of the cutting seat. a cutting groove, the lower end surface of the cutting seat is provided with a second hydraulic cylinder, the bottom end of the second hydraulic cylinder is provided with a second fixing seat, and the lower end surface of the second fixing seat is provided with a cutting knife corresponding to the cutting groove; The design of the lower die seat improves the efficiency; the design of the cutting knife improves the practicability; the design of the L-shaped plate is convenient for collection.
Description
技术领域technical field
本实用新型涉及钢卷尺生产技术领域,具体为一种钢卷尺生产设备。The utility model relates to the technical field of steel tape measure production, in particular to a steel tape measure production equipment.
背景技术Background technique
目前,钢卷尺是建筑和装修常用工具, 钢卷尺可分为,自卷式卷尺,制动式卷尺,摇卷式卷尺其他名称:钢皮卷尺、钢盒尺。其次是纤维卷尺,就是大家常常看到的皮尺,很多人说是布尺,腰围尺~裁缝尺/量衣尺都属于此类。在我国的南方和我国的香港地区经常称之为软尺或者拉尺,其材质是PVC塑料和玻璃纤维,玻璃纤维能防止在卷尺的使用过程中被拉长。At present, steel tape measure is a common tool for construction and decoration. Steel tape measure can be divided into self-rolling tape measure, braking tape measure, rolling tape measure. The second is the fiber tape measure, which is the tape measure that everyone often sees. Many people say that it is a cloth measure, such as waist measurement, tailor's ruler/clothing ruler. In southern my country and Hong Kong, it is often called a soft ruler or a pull ruler. Its material is PVC plastic and glass fiber, and the glass fiber can prevent the tape measure from being stretched during the use of the tape measure.
现有的例如专利号为202110496362.4的专利,虽然该装置保证成本的同时尽量提高抗磨损性能,将各个步骤串联在一起,使得整个钢条的生产过程大大加快,从而提高生产效率,但是装置整体使用时,只能对单一的钢卷尺进行生产,生产效率较低,生产过程中需要多个设备配合生产,多个设备之间配合使用较为麻烦,且装置整体使用时缺少合适的下料收集机构,不方便对产品实现收集。For example, the existing patent number is 202110496362.4, although the device guarantees the cost while improving the anti-wear performance as much as possible, the various steps are connected in series, so that the production process of the entire steel strip is greatly accelerated, thereby improving the production efficiency, but the overall use of the device. When it is used, only a single steel tape can be produced, and the production efficiency is low. In the production process, multiple equipments are needed to cooperate with each other. It is inconvenient to collect the product.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种钢卷尺生产设备。Aiming at the deficiencies of the prior art, the utility model provides a steel tape measure production equipment.
(二)技术方案(2) Technical solutions
为实现上述目的,本实用新型提供如下技术方案:一种钢卷尺生产设备,包括工作台,所述工作台上端面右侧设有下模座,所述下模座设置有多个,所述工作台上端面后侧对应多个所述下模座设有冲床本体,所述冲床本体下端面设有第一液压缸,所述第一液压缸底端设有第一固定座,所述第一固定座下端面对应多个所述下模座均设有上模具,所述工作台上端面左侧设有支撑座,所述工作台上端面后侧对应所述支撑座设有切割座,所述切割座上端面开设有切割槽,所述切割座下端面设有第二液压缸,所述第二液压缸底端设有第二固定座,所述第二固定座下端面对应所述切割槽设有切割刀。In order to achieve the above purpose, the present utility model provides the following technical solutions: a steel tape measure production equipment, comprising a workbench, a lower die seat is provided on the right side of the upper end face of the workbench, and a plurality of the lower die seats are provided, and the The rear side of the upper end surface of the worktable is provided with a punch body corresponding to the plurality of lower die bases, the lower end surface of the punch body is provided with a first hydraulic cylinder, the bottom end of the first hydraulic cylinder is provided with a first fixing seat, the first The lower end surface of a fixed seat is provided with upper molds corresponding to the plurality of lower mold seats, the left side of the upper end surface of the worktable is provided with a support seat, and the rear side of the upper end surface of the worktable is provided with a cutting seat corresponding to the support seat , the upper end surface of the cutting seat is provided with a cutting groove, the lower end surface of the cutting seat is provided with a second hydraulic cylinder, the bottom end of the second hydraulic cylinder is provided with a second fixing seat, and the lower end surface of the second fixing seat corresponds to The cutting groove is provided with a cutting knife.
在进一步中优选的是,所述工作台上端面左侧设有支架,所述支架上转动设有L型板,所述L型板向后延伸贯穿所述支架,所述L型板后端连接设有伺服电机,所述伺服电机连接外部电源,方便落料。Further preferably, a bracket is provided on the left side of the upper end face of the workbench, an L-shaped plate is rotatably provided on the bracket, the L-shaped plate extends backward through the bracket, and the rear end of the L-shaped plate The connection is provided with a servo motor, and the servo motor is connected to an external power supply to facilitate blanking.
在进一步中优选的是,所述工作台左侧对应所述支架设有收集箱,所述收集箱设置为顶端开口状,方便收集。In a further preferred embodiment, a collection box is provided on the left side of the workbench corresponding to the bracket, and the collection box is provided with an open top to facilitate collection.
在进一步中优选的是,所述收集箱下端面四角均设有万向轮,所述收集箱左右两端均设有把手,方便收集箱移动。It is further preferred that the four corners of the lower end face of the collection box are provided with universal wheels, and the left and right ends of the collection box are provided with handles to facilitate the movement of the collection box.
在进一步中优选的是,所述工作台左端面顶部对应所述收集箱设有倾斜板,稳定下料。It is further preferred that the top of the left end face of the worktable is provided with an inclined plate corresponding to the collection box to stabilize the material unloading.
在进一步中优选的是,所述第一固定座下端面对应多个所述上模具均开设有第一安装槽,所述上模具和第一固定座通过螺栓连接,方便拆装。It is further preferred that a first installation groove is formed on the lower end surface of the first fixing seat corresponding to the plurality of upper molds, and the upper mold and the first fixing seat are connected by bolts, which is convenient for disassembly and assembly.
在进一步中优选的是,所述第二固定座下端面对应所述切割刀开设有第二安装槽,所述切割刀和第二固定座通过螺栓连接,方便拆装。In a further preferred embodiment, a second installation groove is formed on the lower end surface of the second fixing base corresponding to the cutting blade, and the cutting blade and the second fixing base are connected by bolts to facilitate disassembly and assembly.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种钢卷尺生产设备,具备以下有益效果:Compared with the prior art, the utility model provides a steel tape measure production equipment, which has the following beneficial effects:
本实用新型中,下模座的设计,多个钢尺条对应输送到多个下模座上方,输送至合适位置后,外界输送机构停止输送,启动第一液压缸,第一液压缸带动底端的第一固定座和多个上模具向下,上模具和下模座配合,对多个钢尺条实现冲孔操作,多工位操作,提高效率;In the utility model, the design of the lower die base is such that a plurality of steel ruler bars are correspondingly transported to the top of the plurality of lower die bases. After being transported to a suitable position, the external conveying mechanism stops the conveying, starts the first hydraulic cylinder, and the first hydraulic cylinder drives the bottom The first fixed seat at the end is downward with a plurality of upper molds, and the upper mold and the lower mold seat cooperate to realize punching operation for multiple steel rulers, multi-station operation, and improve efficiency;
切割刀的设计,钢尺条向左传递至最左侧,钢尺条最左端接触支架上的L型板,启动第二液压缸,第二液压缸和第一液压缸同步启动,第二液压缸带动底端的第二固定座和切割刀向下运动,切割刀和切割座上的切割槽配合,对钢尺条实现切割操作,提高装置整体实用性;The design of the cutting knife, the steel ruler is transmitted from the left to the leftmost, the leftmost end of the steel ruler contacts the L-shaped plate on the bracket, and the second hydraulic cylinder is activated. The second hydraulic cylinder and the first hydraulic cylinder are activated synchronously, and the second hydraulic The cylinder drives the second fixed seat at the bottom end and the cutting knife to move downward, and the cutting knife cooperates with the cutting groove on the cutting seat to realize the cutting operation on the steel ruler and improve the overall practicability of the device;
L型板的设计,切割操作完成后,左侧钢尺条和右侧钢尺条整体断开,启动伺服电机的电源,伺服电机的电机轴带动L型板相对支架转动,L型板不再对左侧切割下来的钢尺条实现限位,钢尺条受自身重力影响下落,经倾斜板下落到收集箱内部,方便收集。The design of the L-shaped plate, after the cutting operation is completed, the left steel ruler and the right steel ruler are disconnected as a whole, and the power supply of the servo motor is turned on. The motor shaft of the servo motor drives the L-shaped plate to rotate relative to the bracket, and the L-shaped plate is no longer The steel ruler strip cut from the left side is limited, and the steel ruler strip is affected by its own gravity and falls into the collection box through the inclined plate, which is convenient for collection.
附图说明Description of drawings
图1为本实用新型中一种钢卷尺生产设备优选的整体结构示意图;Fig. 1 is the preferred overall structure schematic diagram of a kind of steel tape production equipment in the utility model;
图2为本实用新型中一种钢卷尺生产设备优选的冲床本体、第一液压缸、第一固定座和上模具配合结构示意图;Fig. 2 is a schematic diagram of the matching structure of the punch body, the first hydraulic cylinder, the first fixing seat and the upper die preferred for a steel tape measure production equipment in the utility model;
图3为本实用新型中一种钢卷尺生产设备优选的支撑座、第二液压缸、第二固定座和切割刀配合结构示意图。Fig. 3 is a schematic diagram of the matching structure of a preferred supporting seat, a second hydraulic cylinder, a second fixing seat and a cutting knife of a steel tape measure production equipment in the utility model.
图中:1、工作台;2、下模座;3、冲床本体;4、第一液压缸;5、第一固定座;6、上模具;7、支撑座;8、切割座;9、切割槽;10、第二液压缸;11、第二固定座;12、切割刀;13、支架;14、L型板;15、伺服电机;16、收集箱;17、万向轮;18、把手;19、倾斜板;20、第一安装槽;21、第二安装槽。In the figure: 1. Workbench; 2. Lower die seat; 3. Punch body; 4. First hydraulic cylinder; 5. First fixed seat; 6. Upper mold; 7. Support seat; 8. Cutting seat; 9. Cutting groove; 10. Second hydraulic cylinder; 11. Second fixed seat; 12. Cutting knife; 13. Bracket; 14. L-shaped plate; 15. Servo motor; 16. Collection box; 17. Universal wheel; 18. Handle; 19, inclined plate; 20, first installation slot; 21, second installation slot.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例一:Example 1:
请参阅图1-3,一种钢卷尺生产设备,包括工作台1,工作台1上端面右侧设有下模座2,下模座2设置有多个,工作台1上端面后侧对应多个下模座2设有冲床本体3,冲床本体3下端面设有第一液压缸4,第一液压缸4底端设有第一固定座5,第一固定座5下端面对应多个下模座2均设有上模具6,工作台1上端面左侧设有支撑座7,工作台1上端面后侧对应支撑座7设有切割座8,切割座8上端面开设有切割槽9,切割座8下端面设有第二液压缸10,第二液压缸10底端设有第二固定座11,第二固定座11下端面对应切割槽9设有切割刀12。Please refer to Figure 1-3, a steel tape measure production equipment, including a
请参阅图1,在本实施例中,工作台1上端面左侧设有支架13,支架13上转动设有L型板14,L型板14向后延伸贯穿支架13,L型板14后端连接设有伺服电机15,伺服电机15连接外部电源,工作台1左侧对应支架13设有收集箱16,收集箱16设置为顶端开口状,收集箱16下端面四角均设有万向轮17,收集箱16左右两端均设有把手18,工作台1左端面顶部对应收集箱16设有倾斜板19,切割操作完成后,左侧钢尺条和右侧钢尺条整体断开,启动伺服电机15的电源,伺服电机15的电机轴带动L型板14相对支架13转动,L型板14不再对左侧切割下来的钢尺条实现限位,钢尺条受自身重力影响下落,经倾斜板19下落到收集箱16内部,当收集箱16内收集一定量半成品时,抓握收集箱16两侧的把手18,对收集箱16进行移动,将收集箱16内的钢尺条送至下一阶段。Referring to FIG. 1 , in this embodiment, a
请参阅图2和图3,在本实施例中,第一固定座5下端面对应多个上模具6均开设有第一安装槽20,上模具6和第一固定座5通过螺栓连接,第二固定座11下端面对应切割刀12开设有第二安装槽21,切割刀12和第二固定座11通过螺栓连接,长时间使用,切割刀12和上模具6受损,对上模具6或切割刀12进行更换,将上模具6和第一固定座5之间的螺栓取下,对上模具6进行更换,将切割刀12和第二固定座11之间的螺栓取下,对切割刀12进行更换,上模具6和第一安装槽20配合安装,切割刀12和第二安装槽21配合安装。Please refer to FIG. 2 and FIG. 3 , in this embodiment, the lower end surface of the first fixing
实施例二:Embodiment 2:
综上,在使用时,外界上料设备对多个钢尺条进行传输,多个钢尺条对应输送到多个下模座2上方,输送至合适位置后,外界输送机构停止输送,启动第一液压缸4,第一液压缸4带动底端的第一固定座5和多个上模具6向下,上模具6和下模座2配合,对多个钢尺条实现冲孔操作,冲孔操作完成后,外界输送机构继续推动钢尺条向左传递,钢尺条向左传递至最左侧,钢尺条最左端接触支架13上的L型板14,启动第二液压缸10,第二液压缸10和第一液压缸4同步启动,第二液压缸10带动底端的第二固定座11和切割刀12向下运动,切割刀12和切割座8上的切割槽9配合,对钢尺条实现切割操作。To sum up, when in use, the external feeding equipment transmits multiple steel rulers, and the multiple steel rulers are correspondingly conveyed to the top of the multiple lower die bases 2. After being conveyed to the appropriate position, the external conveying mechanism stops conveying and starts the first step. A
实施例三:Embodiment three:
综上,在使用时,切割操作完成后,左侧钢尺条和右侧钢尺条整体断开,启动伺服电机15的电源,伺服电机15的电机轴带动L型板14相对支架13转动,L型板14不再对左侧切割下来的钢尺条实现限位,钢尺条受自身重力影响下落,经倾斜板19下落到收集箱16内部,当收集箱16内收集一定量半成品时,抓握收集箱16两侧的把手18,对收集箱16进行移动,将收集箱16内的钢尺条送至下一阶段,长时间使用,切割刀12和上模具6受损,对上模具6或切割刀12进行更换,将上模具6和第一固定座5之间的螺栓取下,对上模具6进行更换,将切割刀12和第二固定座11之间的螺栓取下,对切割刀12进行更换,上模具6和第一安装槽20配合安装,切割刀12和第二安装槽21配合安装。To sum up, in use, after the cutting operation is completed, the left steel ruler strip and the right steel ruler strip are disconnected as a whole, the power supply of the
上文中提到的全部方案中,涉及两个部件之间连接的可以根据实际情况选择焊接、螺栓和螺母的配合连接、螺栓或螺钉连接或者其他公知的连接方式,在此不一一赘述,上文凡是涉及有写固定连接的,优先考虑焊接,以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。In all the solutions mentioned above, the connection between the two components can be selected according to the actual situation by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which will not be repeated here. If the text relates to a fixed connection with writing, priority should be given to welding. The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art Within the technical scope disclosed by the present invention, equivalent replacements or changes according to the technical solutions of the present invention and the concept of the present invention shall be included within the protection scope of the present invention.
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