CN217193587U - Aluminum alloy container door frame welding frock - Google Patents
Aluminum alloy container door frame welding frock Download PDFInfo
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- CN217193587U CN217193587U CN202220725662.5U CN202220725662U CN217193587U CN 217193587 U CN217193587 U CN 217193587U CN 202220725662 U CN202220725662 U CN 202220725662U CN 217193587 U CN217193587 U CN 217193587U
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- frock
- aluminum alloy
- container door
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- 238000003466 welding Methods 0.000 title claims abstract description 40
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 26
- 230000006978 adaptation Effects 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 50
- 230000007306 turnover Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims 4
- 238000007906 compression Methods 0.000 claims 4
- 230000000694 effects Effects 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of aluminum alloy welding, a aluminum alloy container door frame welding frock is related to, including two parallel arrangement's frock support, rotate connect on the frock support and can be relative the upset machine of shifting that the frock support reciprocated and with upset machine fixed connection's frock mount; the four corners department of frock mount and the middle part fixed mounting on each side have the frock backing plate, install the vertical direction air jig that the vertical direction compressed tightly the door frame that is welded on the frock backing plate, the horizontal direction compresses tightly the horizontal direction air jig of the door frame that is welded and the adjustable stop device of the different sizes of door frame that is welded of the adaptation of being convenient for, the upset machine of shifting can drive on the frock mount and be overturned by the door frame that is welded, the welding of the container door frame positive and negative of being convenient for, the frock backing plate on the frock mount is used for fixed mounting vertical direction air jig, horizontal direction air jig and adjustable stop device.
Description
Technical Field
The utility model belongs to the technical field of aluminum alloy welding, a aluminum alloy container door frame welding frock is related to.
Background
Aluminum alloy container bodies have excellent properties such as light weight and corrosion resistance, so that the aluminum alloy container bodies are more and more widely applied to the industry and the demand is more and more increased. In order to further shorten the production cycle of the aluminum alloy container body and improve the product quality, each production process of the aluminum alloy container body needs to be lean and optimized. The welding optimization of the aluminum alloy container body door frame assembly is an important ring.
The existing welding process of the aluminum alloy container body door frame needs to use a crown block to weld the door frame in an overturning way, and a porous platform is used for positioning during welding; but use the overhead traveling crane can increase staff, operating time, and platform positioning accuracy is not enough, can't the accurate size of guaranteeing the product, leads to easily producing welding deformation after welding, welds the back and transfers the type and consume more time.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses a solve and use the overhead traveling crane at present to carry out the upset welding to the door frame, can increase staff's operating time, platform positioning accuracy is not enough, and the size of unable accurate assurance product leads to easily producing welding deformation after welding, and the problem of transferring the type long consuming time after welding provides an aluminum alloy container door frame welding frock.
In order to achieve the above purpose, the utility model provides a following technical scheme:
an aluminum alloy container door frame welding tool comprises two tool supports which are arranged in parallel, an overturning positioner which is rotatably connected to the tool supports and can move up and down relative to the tool supports, and a tool fixing frame which is fixedly connected with the overturning positioner; the four corners of the tool fixing frame and the middle of each side are fixedly provided with a tool base plate, and the tool base plate is provided with a vertical pneumatic clamp for pressing the welded door frame in the vertical direction, a horizontal pneumatic clamp for pressing the welded door frame in the horizontal direction and an adjustable limiting device convenient for adapting to the welded door frame in different sizes.
The beneficial effect of this basic scheme lies in: the turnover positioner can drive the welded door frame on the tool fixing frame to turn over, so that the front side and the back side of the door frame of the container can be welded conveniently. And the tool base plate on the tool fixing frame is used for fixedly mounting the vertical pneumatic clamp, the horizontal pneumatic clamp and the adjustable limiting device.
Further, the vertical pneumatic clamp comprises a base I fixedly installed on the tool base plate, a corner hydraulic cylinder fixedly installed on the base I and a pressure head fixedly installed on the corner hydraulic cylinder; the horizontal pneumatic clamp comprises two pressing blocks, a base II fixedly connected with one of the pressing blocks and slidably connected with the tool base plate, a rotating plate rotatably connected with the other pressing block, a connecting plate connected with the two pressing blocks and a pressing handle hinged with the rotating plate and the connecting plate; the adjustable limiting device comprises a base III fixedly installed on the tooling base plate, a horizontal hydraulic cylinder fixedly installed on the base III and a pressing plate fixedly installed on the horizontal hydraulic cylinder. Has the advantages that: the pressure head at the free end of the corner hydraulic cylinder plays a role of longitudinally pressing the door frame of the container. The compressing handle drives the two compressing blocks to move horizontally through the rotating plate and the connecting plate which are hinged with the compressing handle. The horizontal hydraulic cylinder can drive the pressing plate to move horizontally to horizontally clamp the container door frame, and the requirements of welding sizes of container door frames with different sizes are met.
Furthermore, the compressing handle is hinged with the rotating plate and the connecting plate through an integrally formed bent rod, and anti-skid grains are fixedly mounted on the compressing handle. Has the advantages that: the anti-skidding lines on the pressing handle prevent the hands of the operator from skidding, the free end is a bent pressing handle, and the pressing handle is convenient to drive the rotating plate and the connecting plate to move.
Furthermore, a pressing rod is fixedly mounted on the pressing block connected with the base II, a spring is sleeved on the pressing rod, and one end of the connecting plate is clamped on the pressing rod. Has the advantages that: when compressing tightly the handle and rotating, the spring that the cover was established on the depression bar plays buffering compact heap to the extruded effect of container door frame, plays the effect of protection container door frame, prevents to crush it.
Further, the slide rails are fixedly mounted on two sides of the tool support, the chain and a motor for providing power for the chain are mounted on the tool support, the upper disc is fixedly mounted on the overturning positioner, and the lower disc which is matched with the upper disc and is rotatably connected with the upper disc is fixedly mounted on the chain. Has the beneficial effects that: the slide rail on the tool support is favorable for the stable up-and-down movement of the turnover positioner, and the upper disc on the turnover positioner is matched with the lower disc on the chain to realize the stable rotation of the turnover positioner.
Further, the automatic turning device further comprises an electric control cabinet fixedly installed on the outer side of the tool support, and the electric control cabinet is electrically connected with the turning positioner. Has the advantages that: the automatic operation of upset machine of shifting can be realized to automatically controlled cabinet.
Further, the tool support is the L type, and every tool support all includes two parallel bracing pieces and a vertical pole of placing, and fixed mounting has the wedge between bracing piece and the vertical pole. Has the advantages that: the wedge block plays the effect of improving frock support installation stability.
The beneficial effects of the utility model reside in that:
the utility model discloses an aluminum alloy container door frame welding frock, the purpose is to facilitate the welding of door frame, reduce the process of artifical upset, avoided the potential safety hazard that exists because of manual work, reduced the time of upset simultaneously, improved production efficiency; the positioning is accurate, and the size requirement of the welded door frame is ensured; the welding seam is the flat fillet weld during welding, has improved product quality and shaping pleasing to the eye degree, has solved and has used the overhead traveling crane to overturn the welding to the door frame at present, can increase staff's operating time, and platform positioning accuracy is not enough, can't guarantee the size of product accurately, leads to easily producing welding deformation after welding, and the postweld transfers the type problem of long duration.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the means of the instrumentalities and/or combinations particularly pointed out in the appended claims.
Drawings
For the purposes of promoting a better understanding of the objects, features and advantages of the invention, reference will now be made to the following detailed description taken in conjunction with the accompanying drawings in which:
FIG. 1 is a first structural schematic view of the welding tool for the aluminum alloy container door frame of the present invention;
FIG. 2 is a structural schematic diagram II of the aluminum alloy container door frame welding tool of the present invention;
FIG. 3 is an enlarged view of the point A in FIG. 2 according to the present invention;
fig. 4 is an enlarged view of the point B in fig. 2 according to the present invention.
Reference numerals: the tool backing plate comprises a tool fixing frame 1, a tool fixing frame 2, a motor 3, a chain 4, an electric control cabinet 5, a vertical pneumatic clamp 6, a base I61, a corner hydraulic cylinder 62, a pressure head 63, a horizontal pneumatic clamp 7, a pressing handle 71, a pressing block 72, a rotating plate 73, a connecting plate 74, a base II 75, an adjustable limiting device 8, a base III 81, a horizontal hydraulic cylinder 82, a pressing plate 83 and an overturning positioner 9.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. The present invention can also be implemented or applied through other different specific embodiments, and various details in the present specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the features in the following embodiments and examples may be combined with each other without conflict.
Wherein the showings are for the purpose of illustrating the invention only and not for the purpose of limiting the same, and in which there is shown by way of illustration only and not in any way limiting the scope of the invention; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "back", etc., indicating directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for convenience of description and simplification of description, but it is not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore, the terms describing the positional relationships in the drawings are only used for illustrative purposes and are not to be construed as limiting the present invention, and those skilled in the art can understand the specific meanings of the terms according to specific situations.
The aluminum alloy container door frame welding tool shown in fig. 1-4 comprises two tool supports which are arranged in parallel, an overturning positioner 9 which is rotatably connected to the tool supports and can move up and down relative to the tool supports, and a tool fixing frame 2 which is fixedly connected with the overturning positioner 9; the four corners of the tool fixing frame 2 and the middle of each side are fixedly provided with a tool base plate 1, and the tool base plate 1 is provided with a vertical pneumatic clamp 6 for compressing a welded door frame in the vertical direction, a horizontal pneumatic clamp 7 for compressing the welded door frame in the horizontal direction and an adjustable limiting device 8 convenient for adapting to the welded door frame in different sizes.
The turnover positioner 9 can drive the welded door frame on the tool fixing frame 2 to turn over, so that the front and back sides of the door frame of the container can be welded conveniently. The tool backing plate 1 on the tool fixing frame 2 is used for fixedly mounting a vertical pneumatic clamp 6, a horizontal pneumatic clamp 7 and an adjustable limiting device 8.
The vertical pneumatic clamp 6 comprises a base I61 fixedly arranged on the tool base plate 1, a corner hydraulic cylinder 62 fixedly arranged on the base I61 and a pressure head 63 fixedly arranged on the corner hydraulic cylinder 62, wherein the pressure head 63 at the free end of the corner hydraulic cylinder 62 plays a role of longitudinally pressing the container door frame; the horizontal pneumatic clamp 7 comprises two pressing blocks 72, a base II 75 fixedly connected with one pressing block 72 and slidably connected with the tool base plate 1, a rotating plate 73 rotatably connected with the other pressing block 72, a connecting plate 74 connected with the two pressing blocks 72, and a pressing handle 71 hinged with the rotating plate 73 and the connecting plate 74, wherein the pressing handle 71 drives the two pressing blocks 72 to move horizontally through the rotating plate 73 and the connecting plate 74 hinged with the pressing handle 71; the adjustable limiting device 8 comprises a base III 81 fixedly mounted on the tooling base plate 1, a horizontal hydraulic cylinder 82 fixedly mounted on the base III 81 and a pressing plate 83 fixedly mounted on the horizontal hydraulic cylinder 82, the horizontal hydraulic cylinder 82 can drive the pressing plate 83 to move horizontally, horizontal clamping is carried out on the container door frame, and the requirements of welding sizes of container door frames with different sizes are met.
The pressing handle 71 is hinged with the rotating plate 73 and the connecting plate 74 through integrally formed bent rods, anti-skidding lines are fixedly mounted on the pressing handle 71, the anti-skidding lines on the pressing handle 71 prevent hands of an operator from skidding, the free end of the pressing handle 71 is bent, and the pressing handle 71 is convenient to drive the rotating plate 73 and the connecting plate 74 to move.
Fixed mounting has the depression bar on the compact heap 72 of being connected with II 75 of base, and the cover is equipped with the spring on the depression bar, and the one end joint of connecting plate 74 is on the depression bar, when compressing tightly handle 71 and rotating, and the spring of establishing of cover plays buffering compact heap 72 and to the extruded effect of container door frame on the depression bar, plays the effect of protection container door frame, prevents to crush it.
Tool support both sides fixed mounting has the slide rail, installs chain 4 on the tool support and provides the motor 3 of power for chain 4, and fixed mounting has last disc on the machine 9 of upset shift, and fixed mounting has the lower disc of being connected with last disc adaptation and rotation on the chain 4, and slide rail on the tool support helps the steady reciprocating of machine 9 of upset shift, and the lower disc cooperation on last disc of machine 9 of upset shift and the chain 4 realizes the steady rotation of machine 9 of upset shift.
The automatic turning device is characterized by further comprising an electric control cabinet 5 fixedly installed on the outer side of the tooling support, wherein the electric control cabinet 5 is electrically connected with the turning positioner 9, and the electric control cabinet 5 can realize automatic operation of the turning positioner 9.
The frock support is the L type, and every frock support all includes two parallel bracing pieces and a vertical pole of placing, and fixed mounting has the wedge between bracing piece and the vertical pole, and the wedge plays the effect that improves frock support mounting stability.
When the welding tool for the aluminum alloy container door frame is operated, the motor 3 is started, the chain 4 can drive the turning positioner 9 to move up and down, the upper disc on the turning positioner 9 is matched with the lower disc on the chain 4, so that the turning positioner 9 can rotate stably, the container door frame can be smoothly turned, and the container door frame can be conveniently welded in a positive and negative mode; because the pressing plate 83 is fixedly installed on the horizontal hydraulic cylinder 82, the horizontal hydraulic cylinder 82 can drive the pressing plate 83 to move horizontally, the container door frame is horizontally clamped, and the welding size requirements of the container door frames with different sizes are met.
The rotating plate 73 and the connecting plate 74 are driven by the pressing handle 71, so that the two pressing blocks 72 are driven to move horizontally, and the container door frame is pressed in the horizontal direction by the two pressing blocks 72; horizontally clamping the container door frame to meet the welding size requirements of the container door frames with different sizes; the pressure head 63 at the free end of the corner hydraulic cylinder 62 plays a role of longitudinally pressing the door frame of the container.
Finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the scope of the claims of the present invention.
Claims (7)
1. The aluminum alloy container door frame welding tool is characterized by comprising two tool supports which are arranged in parallel, an overturning positioner which is rotatably connected to the tool supports and can move up and down relative to the tool supports, and a tool fixing frame which is fixedly connected with the overturning positioner; the four corners department of frock mount and the middle part fixed mounting on each limit have the frock backing plate, install the vertical direction air jig that the vertical direction compressed tightly the door frame of being welded, the horizontal direction compresses tightly the horizontal direction air jig of the door frame of being welded and be convenient for the adaptation and be welded the adjustable stop device of door frame unidimensional on the frock backing plate.
2. The aluminum alloy container door frame welding tool as claimed in claim 1, wherein the vertical pneumatic fixture includes a base i fixedly mounted on a tool backing plate, a corner hydraulic cylinder fixedly mounted on the base i, and a pressure head fixedly mounted on the corner hydraulic cylinder; the horizontal pneumatic clamp comprises two pressing blocks, a base II fixedly connected with one of the pressing blocks and slidably connected with the tool base plate, a rotating plate rotatably connected with the other pressing block, a connecting plate connected with the two pressing blocks and a pressing handle hinged with the rotating plate and the connecting plate; the adjustable limiting device comprises a base III fixedly installed on the tool base plate, a horizontal hydraulic cylinder fixedly installed on the base III and a pressing plate fixedly installed on the horizontal hydraulic cylinder.
3. The aluminum alloy container door frame welding tool of claim 2, wherein the pressing handle is hinged to the rotating plate and the connecting plate through integrally formed bent rods, and anti-skid grains are fixedly mounted on the pressing handle.
4. The aluminum alloy container door frame welding tool of claim 2, wherein a compression bar is fixedly mounted on a compression block connected with the base II, a spring is sleeved on the compression bar, and one end of the connecting plate is clamped on the compression bar.
5. The aluminum alloy container door frame welding tool of claim 1, wherein slide rails are fixedly mounted on two sides of the tool support, a chain and a motor for providing power for the chain are mounted on the tool support, an upper disc is fixedly mounted on the overturning positioner, and a lower disc which is matched with and rotationally connected with the upper disc is fixedly mounted on the chain.
6. The aluminum alloy container door frame welding tool of claim 1, further comprising an electric control cabinet fixedly mounted on the outer side of the tool support, wherein the electric control cabinet is electrically connected with the turnover positioner.
7. The aluminum alloy container door frame welding tool of claim 5, wherein the tool supports are L-shaped, each tool support comprises two support rods and a longitudinal rod which are arranged in parallel, and a wedge block is fixedly arranged between each support rod and the corresponding longitudinal rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220725662.5U CN217193587U (en) | 2022-03-29 | 2022-03-29 | Aluminum alloy container door frame welding frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220725662.5U CN217193587U (en) | 2022-03-29 | 2022-03-29 | Aluminum alloy container door frame welding frock |
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| CN217193587U true CN217193587U (en) | 2022-08-16 |
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| CN202220725662.5U Active CN217193587U (en) | 2022-03-29 | 2022-03-29 | Aluminum alloy container door frame welding frock |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117283214A (en) * | 2023-10-11 | 2023-12-26 | 江苏三迪机车制造有限公司 | Welding positioning tool for sealing ring of container unloading door frame |
| CN117943759A (en) * | 2024-03-27 | 2024-04-30 | 潍坊市中鼎钢结构有限公司 | Welding device and welding method for container doors and windows |
-
2022
- 2022-03-29 CN CN202220725662.5U patent/CN217193587U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117283214A (en) * | 2023-10-11 | 2023-12-26 | 江苏三迪机车制造有限公司 | Welding positioning tool for sealing ring of container unloading door frame |
| CN117283214B (en) * | 2023-10-11 | 2024-03-08 | 江苏三迪机车制造有限公司 | Welding positioning tool for sealing ring of container unloading door frame |
| CN117943759A (en) * | 2024-03-27 | 2024-04-30 | 潍坊市中鼎钢结构有限公司 | Welding device and welding method for container doors and windows |
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