CN217192983U - High-efficient numerical control sawing machine - Google Patents
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- CN217192983U CN217192983U CN202220371469.6U CN202220371469U CN217192983U CN 217192983 U CN217192983 U CN 217192983U CN 202220371469 U CN202220371469 U CN 202220371469U CN 217192983 U CN217192983 U CN 217192983U
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Abstract
Description
技术领域technical field
本实用新型涉及机械零部件加工技术领域,特别涉及一种高效数控锯床。The utility model relates to the technical field of machining parts and components, in particular to a high-efficiency numerical control sawing machine.
背景技术Background technique
在机械零部件加工生产中常用到数控锯床,数控锯床中常用的一种为圆锯床。圆锯床也称圆锯机,分全自动与半自动。圆锯片作旋转的切削运动,同时随锯刀箱作进给运动。圆锯床按锯片进给方向又分为卧式(水平进给)、立式(垂直进给)和摆式(绕一支点摆动进给)三种。CNC sawing machines are commonly used in the processing and production of mechanical parts, and one of the commonly used CNC sawing machines is a circular sawing machine. Circular sawing machine, also known as circular sawing machine, is divided into automatic and semi-automatic. The circular saw blade performs a rotating cutting motion, and at the same time, it performs a feeding motion with the saw box. According to the feeding direction of the saw blade, the circular sawing machine is divided into three types: horizontal type (horizontal feed), vertical type (vertical feed) and pendulum type (swing feed around a fulcrum).
现有授权公告号CN202155603U、专利名称为高效节能数控圆锯床的中国实用新型专利公开了机床底座、送料架、出料口、自动拨料数控定长装置、气动系统、液压系统和以人机界面和PLC组成的电气控制系统,所述机床底座上设置有一个可以进行轴向旋转进给的锯架,所述锯架内侧装有可旋转切割的圆形的锯片,锯架上连接有马达、传动皮带轮、消隙减速机,消隙减速机连接锯片,马达连接皮带轮,锯片由与锯架连接的马达连接驱动,马达由电气控制系统连接控制。但是现有技术的锯床的锯片在锯截工件后锯片上容易附着碎屑,影响下次锯截操作的有效性,虽然有螺栓排屑器,但是并未设置机构对锯片上的碎屑进行清洗去除,影响切锯的效率。The existing Chinese utility model patent with the authorization announcement number CN202155603U and the patent name is a high-efficiency and energy-saving CNC circular sawing machine discloses the machine base, the feeding frame, the discharge port, the automatic feeding numerical control fixing device, the pneumatic system, the hydraulic system and the man-machine interface. An electrical control system composed of PLC and PLC, the machine base is provided with a saw frame that can perform axial rotation feed, the inside of the saw frame is equipped with a circular saw blade that can be rotated and cut, and the saw frame is connected with a motor , Transmission pulley, anti-backlash reducer, the anti-backlash reducer is connected to the saw blade, the motor is connected to the pulley, the saw blade is driven by the motor connected to the saw frame, and the motor is connected and controlled by the electrical control system. However, the saw blade of the sawing machine in the prior art is easy to attach debris to the saw blade after cutting the workpiece, which affects the effectiveness of the next sawing operation. Although there is a bolt chip remover, there is no mechanism to prevent the debris on the saw blade. The swarf is cleaned and removed, which affects the efficiency of the saw.
因此,需要提供一种切锯效率高、能对锯片碎屑进行去除和收集的高效数控锯床。Therefore, there is a need to provide a high-efficiency CNC sawing machine with high sawing efficiency and capable of removing and collecting saw blade debris.
实用新型内容Utility model content
本实用新型提供一种切锯效率高、能对锯片碎屑进行去除和收集的高效数控锯床。The utility model provides a high-efficiency numerically controlled sawing machine with high sawing efficiency and capable of removing and collecting saw blade debris.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种高效数控锯床,包括支撑架,所述支撑架上设置有进料机构,所述进料机构的送料端部设置有切锯机构,所述进料机构上设置有夹紧机构,所述夹紧机构设置在靠近切锯机构的一端,所述切锯机构包括壳体、设置在壳体内的圆锯片和设置在壳体上的驱动电机,所述驱动电机驱动圆锯片旋转,所述壳体设置为扁圆壳形,所述壳体靠近所述送料端部设置有开口,所述圆锯片从壳体的开口伸出伸向送料端部,所述壳体还设置有抽风管道,所述抽风管道与壳体连通,所述抽风管道与圆锯片相切设置,所述抽风管道与抽风机相连接。The above technical purpose of the present utility model is achieved through the following technical solutions: a high-efficiency numerically controlled sawing machine, comprising a support frame, the support frame is provided with a feeding mechanism, and the feeding end of the feeding mechanism is provided with a cutting saw Mechanism, the feeding mechanism is provided with a clamping mechanism, the clamping mechanism is arranged at one end close to the sawing mechanism, and the sawing mechanism includes a casing, a circular saw blade arranged in the casing and a The drive motor drives the circular saw blade to rotate, the casing is set in the shape of an oblate shell, the casing is provided with an opening near the feeding end, and the circular saw blade is opened from the opening of the casing. Extending out to the feeding end, the casing is also provided with an exhaust duct, which communicates with the casing, the exhaust duct is arranged tangentially to the circular saw blade, and the exhaust duct is connected with the exhaust fan.
通过采用上述技术方案,圆锯片外设置有壳体,能将圆锯片锯截工件后附着碎屑阻挡在壳体中,同时,抽风管道与圆锯片相切,能将圆锯片边缘的碎屑通过抽风机抽离锯片,提高后续圆锯片的切锯效果。By adopting the above technical solution, the circular saw blade is provided with a casing, which can block the debris attached to the circular saw blade after cutting the workpiece in the casing. The scraps are pulled away from the saw blade by the exhaust fan, which improves the cutting effect of the subsequent circular saw blade.
作为本实用新型的进一步设置,夹紧机构包括连接板,所述连接板固定设置在支撑架上,所述连接板顶端与夹板的顶端铰接,所述连接板和夹板设置在进料机构的两侧,所述夹板远离连接板的一侧设置有把手。As a further arrangement of the present invention, the clamping mechanism includes a connecting plate, the connecting plate is fixedly arranged on the support frame, the top end of the connecting plate is hinged with the top end of the clamping plate, and the connecting plate and the clamping plate are arranged on two sides of the feeding mechanism. The side of the splint away from the connecting plate is provided with a handle.
通过采用上述技术方案,当需要对圆管零件进行夹持时,操作人员通过握紧把手将进料机构上的圆管零件的进行夹紧,提高切锯的稳定性,也当自动化的夹持方式无法使用时的备用手段,提高装置的操作连续性。By adopting the above technical solution, when the round pipe parts need to be clamped, the operator can clamp the round pipe parts on the feeding mechanism by holding the handle, so as to improve the stability of the sawing and automatic clamping. A backup means when the method cannot be used to improve the operational continuity of the device.
作为本实用新型的进一步设置,支撑架上还包括承载台,所述承载台上设置有气缸,所述气缸的伸缩方向与进料方向垂直,所述气缸的工作端与夹板铰接。As a further arrangement of the present invention, the support frame further includes a bearing platform, the bearing platform is provided with a cylinder, the extension direction of the cylinder is perpendicular to the feeding direction, and the working end of the cylinder is hinged with the splint.
通过采用上述技术方案,采用气缸的方式提高了夹紧机构的自动化程度,减少操作人员的人工操作,提高切锯的安全性。By adopting the above technical scheme, the cylinder is used to improve the automation degree of the clamping mechanism, reduce the manual operation of the operator, and improve the safety of the saw.
作为本实用新型的进一步设置,进料机构为输送皮带,输送电机驱动输送皮带转动。As a further arrangement of the present invention, the feeding mechanism is a conveying belt, and the conveying motor drives the conveying belt to rotate.
通过采用上述技术方案,输送皮带将圆管零部件送入圆锯片进行切锯操作,提高装置的自动化程度。By adopting the above technical solution, the conveying belt sends the circular pipe parts into the circular saw blade for cutting operation, thereby improving the automation degree of the device.
作为本实用新型的进一步设置,夹板朝向连接板的内侧设置有夹持凸起。As a further arrangement of the present invention, the clamping plate is provided with a clamping protrusion toward the inner side of the connecting plate.
通过采用上述技术方案,夹持凸起能提高夹持管件的稳固性,提高切锯效果。By adopting the above technical solution, the clamping protrusion can improve the stability of clamping the pipe and improve the cutting effect.
作为本实用新型的进一步设置,夹板的靠近圆锯片的侧面还设置有防护网,所述防护网与夹板垂直设置。As a further arrangement of the present invention, the side of the splint close to the circular saw blade is also provided with a protective net, and the protective net is vertically arranged with the splint.
通过采用上述技术方案,提高操作人员进行手动夹持时的安全性,防止切割时的碎屑、火花飞溅至操作人员身上。By adopting the above technical solution, the safety of the operator during manual clamping is improved, and debris and sparks during cutting are prevented from splashing on the operator.
作为本实用新型的进一步设置,送料端部下方设置有接渣斗,所述接渣斗与壳体连通。As a further arrangement of the present invention, a slag receiving hopper is arranged below the feeding end, and the slag receiving hopper is communicated with the casing.
通过采用上述技术方案,提高碎屑收集回收的效果,提高装置的环境卫生性。By adopting the above technical solutions, the effect of collecting and recycling debris is improved, and the environmental sanitation of the device is improved.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、本实用新型的高效数控锯床通过圆锯片外设置有壳体,能将圆锯片锯截工件后附着碎屑阻挡在壳体中,同时,抽风管道与圆锯片相切,能将圆锯片边缘的碎屑通过抽风机抽离锯片,提高后续圆锯片的切锯效果。1. The high-efficiency CNC sawing machine of the present utility model is provided with a casing outside the circular saw blade, which can block the debris attached to the circular saw blade after cutting the workpiece in the casing. The debris on the edge of the circular saw blade is pulled away from the saw blade by the exhaust fan, which improves the cutting effect of the subsequent circular saw blade.
2、本实用新型的高效数控锯床的夹紧机构包括连接板,所述连接板固定设置在支撑架上,所述连接板顶端与夹板的顶端铰接,所述连接板和夹板设置在进料机构的两侧,所述夹板远离连接板的一侧设置有把手。当需要对圆管零件进行夹持时,操作人员通过握紧把手将进料机构上的圆管零件的进行夹紧,提高切锯的稳定性,也当自动化的夹持方式无法使用时的备用手段,提高装置的操作连续性。2. The clamping mechanism of the high-efficiency CNC sawing machine of the present invention includes a connecting plate, which is fixedly arranged on the support frame, the top of the connecting plate is hinged with the top of the clamping plate, and the connecting plate and the clamping plate are arranged on the feeding mechanism. On both sides of the splint, a handle is provided on the side of the splint away from the connecting plate. When it is necessary to clamp the round pipe parts, the operator clamps the round pipe parts on the feeding mechanism by holding the handle, which improves the stability of the saw, and is also a backup when the automatic clamping method cannot be used. means to improve the operational continuity of the device.
3、本实用新型的高效数控锯床的支撑架上还包括承载台,所述承载台上设置有气缸,所述气缸的伸缩方向与进料方向垂直,所述气缸的工作端与夹板铰接。通过采用气缸的方式提高了夹紧机构的自动化程度,减少操作人员的人工操作,提高切锯的安全性。3. The support frame of the high-efficiency numerically controlled sawing machine of the present utility model further includes a bearing platform, and a cylinder is arranged on the bearing platform. The telescopic direction of the cylinder is perpendicular to the feeding direction, and the working end of the cylinder is hinged with the splint. By using the air cylinder, the automation degree of the clamping mechanism is improved, the manual operation of the operator is reduced, and the safety of the saw is improved.
4、本实用新型的高效数控锯床的进料机构为输送皮带,通过输送皮带将圆管零部件送入圆锯片进行切锯操作,提高装置的自动化程度。4. The feeding mechanism of the high-efficiency numerically controlled sawing machine of the present utility model is a conveying belt, and the circular pipe parts are sent into the circular saw blade through the conveying belt to perform the sawing operation, thereby improving the automation degree of the device.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型高效数控锯床的结构示意图一;Fig. 1 is the structural representation one of the high-efficiency numerical control sawing machine of the present utility model;
图2是本实用新型高效数控锯床的结构示意图二。Fig. 2 is the second structural schematic diagram of the high-efficiency numerically controlled sawing machine of the present invention.
图中,1、支撑架,2、进料机构,3、送料端部,4、切锯机构,5、夹紧机构,6、壳体,7、圆锯片,8、驱动电机,9、开口,10、抽风管道,11、抽风机,12、连接板,13、夹板,14、承载台,15、气缸,16、输送电机,17、夹持凸起,18、防护网,19、接渣斗,20、把手。In the figure, 1. Supporting frame, 2. Feeding mechanism, 3. Feeding end, 4. Cutting mechanism, 5. Clamping mechanism, 6. Housing, 7. Circular saw blade, 8. Drive motor, 9. Opening, 10, exhaust duct, 11, exhaust fan, 12, connecting plate, 13, splint, 14, carrying platform, 15, cylinder, 16, conveying motor, 17, clamping protrusion, 18, protective net, 19, connection Slag bucket, 20, handle.
具体实施方式Detailed ways
下面将结合具体实施例对本实用新型的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参见图1-2,本实用新型提供一种高效数控锯床,包括支撑架1,所述支撑架1上设置有进料机构2,所述进料机构2的送料端部3设置有切锯机构4,所述进料机构2上设置有夹紧机构5,所述夹紧机构5设置在靠近切锯机构4的一端,所述切锯机构4包括壳体6、设置在壳体6内的圆锯片7和设置在壳体6上的驱动电机8,所述驱动电机8驱动圆锯片7旋转,所述壳体6设置为扁圆壳形,所述壳体6靠近所述送料端部3设置有开口9,所述圆锯片7从壳体6的开口9伸出伸向送料端部3,所述壳体6还设置有抽风管道10,所述抽风管道10与壳体6连通,所述抽风管道10与圆锯片7相切设置,所述抽风管道10与抽风机11相连接。1-2, the present utility model provides a high-efficiency numerically controlled sawing machine, including a support frame 1, a feeding mechanism 2 is arranged on the support frame 1, and a sawing mechanism is arranged at the feeding end 3 of the feeding mechanism 2 4. The feeding mechanism 2 is provided with a
具体的,夹紧机构5包括连接板12,所述连接板12固定设置在支撑架1上,所述连接板12顶端与夹板13的顶端铰接,所述连接板12和夹板13设置在进料机构2的两侧,所述夹板13远离连接板12的一侧设置有把手20。Specifically, the
具体的,支撑架1上还包括承载台14,所述承载台14上设置有气缸15,所述气缸15的伸缩方向与进料方向垂直,所述气缸15的工作端与夹板13铰接。Specifically, the support frame 1 further includes a
具体的,进料机构2为输送皮带,输送电机16驱动输送皮带转动。Specifically, the feeding mechanism 2 is a conveying belt, and the conveying
具体的,夹板13朝向连接板12的内侧设置有夹持凸起17。Specifically, the clamping
具体的,夹板13的靠近圆锯片7的侧面还设置有防护网18,所述防护网18与夹板13垂直设置。Specifically, the side surface of the clamping
具体的,送料端部3下方设置有接渣斗19,所述接渣斗19与壳体6连通。Specifically, a
工作原理:本实用新型的高效数控锯床通过圆锯片7外设置有壳体6,能将圆锯片7锯截工件后附着碎屑阻挡在壳体6中,同时,抽风管道10与圆锯片7相切,能将圆锯片7边缘的碎屑通过抽风机11抽离锯片,提高后续圆锯片7的切锯效果。本实用新型的高效数控锯床的支撑架1上还包括承载台14,所述承载台14上设置有气缸15,所述气缸15的伸缩方向与进料方向垂直,所述气缸15的工作端与夹板13铰接。通过采用气缸15的方式提高了夹紧机构5的自动化程度,减少操作人员的人工操作,提高切锯的安全性。Working principle: The high-efficiency CNC sawing machine of the present utility model is provided with a casing 6 outside the circular saw blade 7, which can block the debris attached to the circular saw blade 7 after cutting the workpiece in the casing 6. At the same time, the
本文中应用了具体实施例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The principles and implementations of the present utility model are described herein by using specific embodiments, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present utility model, some improvements and modifications can also be made to the present utility model, and these improvements and modifications also fall into the protection of the claims of the present utility model. within the range.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116372261A (en) * | 2023-03-10 | 2023-07-04 | 江苏宁兴恒力智能设备有限公司 | Novel numerical control circular sawing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372261A (en) * | 2023-03-10 | 2023-07-04 | 江苏宁兴恒力智能设备有限公司 | Novel numerical control circular sawing machine |
| CN116372261B (en) * | 2023-03-10 | 2023-11-14 | 江苏宁兴恒力智能设备有限公司 | Novel numerical control circular sawing machine |
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