CN217166137U - A stamping device for metal blank processing - Google Patents
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- 239000002184 metal Substances 0.000 title claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 49
- 238000009434 installation Methods 0.000 claims description 33
- 238000004080 punching Methods 0.000 claims 2
- 238000003754 machining Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 11
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Abstract
Description
技术领域technical field
本实用新型属于金属压力加工技术领域,涉及一种冲压装置,特别是一种金属坯料加工用冲压装置。The utility model belongs to the technical field of metal pressure processing, and relates to a stamping device, in particular to a stamping device for metal blank processing.
背景技术Background technique
金属压力加工利用金属在外力作用下所产生的塑性变形,来获得具有一定形状、尺寸和力学性能的原材料、毛坯或零件的生产方法,称为金属压力加工,又称金属塑性加工。Metal pressure processing is a production method that uses the plastic deformation of metal under the action of external force to obtain raw materials, blanks or parts with certain shape, size and mechanical properties. It is called metal pressure processing, also known as metal plastic processing.
冲压加工是常见的金属压力加工方式之一,冲压加工是借助于常规或专用冲压设备的动力,使板料在模具里直接受到变形力并进行变形,从而获得一定形状,尺寸和性能的产品零件的生产技术。Stamping processing is one of the common metal pressure processing methods. Stamping processing is to use the power of conventional or special stamping equipment to directly deform and deform the sheet metal in the mold, so as to obtain product parts of certain shape, size and performance. production technology.
然而现有的冲压装置多只具备单一的风冷降温,在进行冲压加工时,通过鼓风机向冲压模具表面进行吹风,冲压模具和加工工件降温效果一般,同时现有的冲压装置上的冲压模具拆卸不便,无法根据加工需要更换不同模具,降低了冲压装置的适配性;同时现有的冲压装置多。However, most of the existing stamping devices only have a single air-cooling and cooling device. During the stamping process, the blower is used to blow air to the surface of the stamping die. The cooling effect of the stamping die and the workpiece is average. It is inconvenient, and it is impossible to replace different molds according to processing needs, which reduces the adaptability of the stamping device; at the same time, there are many stamping devices.
实用新型内容Utility model content
本实用新型的目的是针对现有的技术存在上述问题,提出了一种金属坯料加工用冲压装置,本实用新型要解决的技术问题是:如何设计一种冲压模具和模具内工件降温效果好的冲压装置。The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and propose a stamping device for metal blank processing. The technical problem to be solved by this utility model is: how to design a stamping die and a good cooling effect of the workpiece in the die Stamping device.
本实用新型的目的可通过下列技术方案来实现:The purpose of this utility model can be realized by following technical scheme:
一种金属坯料加工用冲压装置,包括加工台、冲压座和立板,所述加工台底部固定有支撑板,两个支撑板之间固定有放置板,冲压座和立板固定在加工台上,冲压座上开设有模具安装槽,模具安装槽底部设置有若干支撑柱,模具安装槽底部开设有若干出风口,冲压座侧端开设有出气喷头安装插口,出气喷头安装插口通过出风口与模具安装槽连通,模具安装槽上安装有冲压模具,加工台上安装有降温机构和移动机构,立板上端固定有承载板,承载板上安装有液压缸,承载板下方设置有移动板,移动板上安装有连接头,液压缸的输出端与连接头连接,移动板底部通过夹具安装有冲头。A stamping device for metal blank processing comprises a processing table, a stamping seat and a vertical plate, a support plate is fixed at the bottom of the processing table, a placing plate is fixed between the two support plates, and the stamping seat and the vertical plate are fixed on the processing table The stamping seat is provided with a mold installation slot, the bottom of the mold installation slot is provided with a number of support columns, the bottom of the mold installation slot is provided with a number of air outlets, the side end of the stamping seat is provided with an outlet nozzle installation socket, and the outlet nozzle installation socket is connected to the mold through the air outlet. The installation groove is connected, a stamping die is installed on the mold installation groove, a cooling mechanism and a moving mechanism are installed on the processing table, a bearing plate is fixed at the upper end of the vertical plate, a hydraulic cylinder is installed on the bearing plate, and a moving plate is arranged below the bearing plate. A connecting head is installed on the upper part, the output end of the hydraulic cylinder is connected with the connecting head, and a punch is installed at the bottom of the moving plate through a clamp.
所述降温机构包括风冷降温机构和水冷降温机构,风冷降温机构包括鼓风机和出气喷头,鼓风机固定在放置板上,出气喷头与出气喷头安装插口插接,鼓风机的出口端通过软管与出气喷头进口端连接,水冷降温机构包括抽水泵、出水管和出水喷头,抽水泵固定在放置板上,抽水泵的进口端通过管道与外界水源连接,出水管安装在加工台上,抽水泵的出口端通过管道与出水管的进口端连接,出水管的出口端连接有万向定型软管,出水喷头的进口端安装在万向定型软管的出口端。The cooling mechanism includes an air-cooled cooling mechanism and a water-cooled cooling mechanism. The air-cooled cooling mechanism includes a blower and an air outlet nozzle, the blower is fixed on the placing plate, the air outlet nozzle is inserted into the installation socket of the air outlet nozzle, and the outlet end of the blower is connected to the air outlet through a hose. The inlet end of the nozzle is connected. The water cooling mechanism includes a water pump, a water outlet pipe and a water outlet nozzle. The water pump is fixed on the placing plate. The inlet end of the water pump is connected to the external water source through a pipeline. The water outlet pipe is installed on the processing table. The outlet of the water pump The end is connected with the inlet end of the water outlet pipe through a pipe, the outlet end of the water outlet pipe is connected with a universal shaped hose, and the inlet end of the water outlet nozzle is installed at the outlet end of the universal shaped hose.
采用以上结构,当冲压加工结束后,分别启动风冷降温机构上的鼓风机和水冷降温机构上的抽水泵,鼓风机配合出气喷头向出气喷头安装插口内吹风,气流通过出风口进入到模具安装槽内,从而对加工工件下端和冲压模具下端进行降温;抽水泵配合出水喷头向冲压模具上喷水,可以对加工工件上端和冲压模具上端进行降温,冲压模具和工件降温效果好。With the above structure, when the stamping process is finished, the blower on the air-cooled cooling mechanism and the water pump on the water-cooled cooling mechanism are started respectively. The blower cooperates with the air outlet nozzle to blow air into the installation socket of the air outlet nozzle, and the airflow enters the mold installation slot through the air outlet. , so as to cool the lower end of the workpiece and the lower end of the stamping die; the water pump cooperates with the water nozzle to spray water on the stamping die, which can cool the upper end of the workpiece and the upper end of the stamping die, and the cooling effect of the stamping die and the workpiece is good.
所述移动机构包括电动推杆和顶板,电动推杆固定在加工台上,冲压模具两端均固定有限位板,限位板与冲压座之间通过固定螺栓固定连接,顶板固定在限位板侧端,电动推杆的输出端与顶板底部的连接套插接。The moving mechanism includes an electric push rod and a top plate, the electric push rod is fixed on the processing table, the limit plates are fixed at both ends of the stamping die, the limit plates and the stamping seat are fixedly connected by fixing bolts, and the top plate is fixed on the limit plate. At the side end, the output end of the electric push rod is inserted into the connecting sleeve at the bottom of the top plate.
采用以上结构,当需要更换不同冲压模具时,首先手动拆下固定螺栓,然后启动电动推杆,电动推杆的输出端顶起顶板,从而促使冲压模具从模具安装槽内脱离,冲压模具更换方便。With the above structure, when it is necessary to replace different stamping dies, first manually remove the fixing bolts, then start the electric push rod, and the output end of the electric push rod pushes up the top plate, so that the stamping die is detached from the die installation groove, and the stamping die is easily replaced. .
所述承载板上固定有滑套,滑套的数量设置为两个,且关于液压缸对称分布,移动板上固定有滑杆,滑杆的数量设置为两个,且关于连接头对称分布,两个滑杆分别与对应滑套滑动连接,滑杆顶端固定有挡板。A sliding sleeve is fixed on the bearing plate, the number of the sliding sleeve is set to two, and is symmetrically distributed with respect to the hydraulic cylinder, the sliding rod is fixed on the moving plate, the number of the sliding rod is set to two, and is symmetrically distributed with respect to the connecting head, The two sliding bars are respectively slidably connected with the corresponding sliding sleeves, and a baffle plate is fixed at the top of the sliding bars.
采用以上结构,移动板移动时,滑杆沿着滑套滑动,提高了移动板移动稳定性。With the above structure, when the moving plate moves, the sliding rod slides along the sliding sleeve, which improves the moving stability of the moving plate.
所述支撑柱的数量设置为三排,出风口设置在相邻两排支撑柱之间。The number of the support columns is set to three rows, and the air outlet is set between two adjacent rows of support columns.
采用以上结构,均匀分布的出风口提高了冲压模具和加工工件的降温效果。With the above structure, the evenly distributed air outlets improve the cooling effect of the stamping die and the processed workpiece.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、通过设置降温机构,降温机构包括风冷降温机构和水冷降温机构,通过风冷降温机构上鼓风机配合出气喷头向出气喷头安装插内吹风,气流通过出风口进入到模具安装槽内,从而对加工工件下端和冲压模具下端进行降温;通过水冷降温机构上的抽水泵配合出水喷头向冲压模具上喷水,可以对加工工件上端和冲压模具上端进行降温,冲压模具和工件降温效果好。1. By setting a cooling mechanism, the cooling mechanism includes an air-cooled cooling mechanism and a water-cooled cooling mechanism. The blower on the air-cooled cooling mechanism cooperates with the outlet nozzle to blow air into the installation of the outlet nozzle. The lower end of the workpiece and the lower end of the stamping die are cooled; the water pump on the water cooling mechanism cooperates with the water outlet nozzle to spray water on the stamping die, which can cool the upper end of the workpiece and the upper end of the stamping die, and the cooling effect of the stamping die and the workpiece is good.
2、通过设置移动机构,移动机构上设置电动推杆,当需要加工不同形状的工件时,首先手动拆下固定螺栓,然后启动电动推杆,电动推杆的输出端顶起顶板,促使冲压模具从模具安装槽内脱离,从而更换冲压模具,冲压模具更换方便。2. By setting up a moving mechanism, an electric push rod is set on the moving mechanism. When workpieces of different shapes need to be processed, first manually remove the fixing bolts, then start the electric push rod, and the output end of the electric push rod lifts the top plate to promote the stamping die. It is separated from the die installation groove, so as to replace the stamping die, and the stamping die is easy to replace.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的冲压模具拆卸后结构示意图;Fig. 2 is the structural representation after the disassembly of the stamping die of the present utility model;
图3是本实用新型的正视结构示意图;Fig. 3 is the front view structure schematic diagram of the present utility model;
图4是图2中A处放大结构示意图。FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2 .
图中:1、加工台;2、冲压座;3、立板;4、支撑板;5、放置板;6、鼓风机;7、出气喷头;8、电动推杆;9、冲压模具;10、限位板;11、顶板;12、承载板;13、液压缸;14、滑套;15、滑杆;16、移动板;17、冲头;18、连接头;19、出气喷头安装插口;20、模具安装槽;21、抽水泵;22、出水管;23、万向定型软管;24、出水喷头;25、支撑柱;26、出风口。In the picture: 1. Processing table; 2. Stamping seat; 3. Vertical plate; 4. Supporting plate; 5. Placing plate; 6. Blower; 7. Air outlet nozzle; 8. Electric push rod; 9. Stamping die; 10. Limiting plate; 11. Top plate; 12. Bearing plate; 13. Hydraulic cylinder; 14. Sliding sleeve; 15. Sliding rod; 16. Moving plate; 17. Punch; 18. Connector; 19. Installation socket for air outlet; 20. Mould installation groove; 21. Pumping pump; 22. Water outlet pipe; 23. Universal shaped hose; 24. Water outlet nozzle; 25. Support column; 26. Air outlet.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of the present patent will be described in further detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present patent, but should not be construed as a limitation on the present patent.
在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present patent and simplifying the description, rather than indicating or implying The device or element referred to must have, be constructed, and operate in a particular orientation and is not to be construed as a limitation of this patent.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "arranged" should be understood in a broad sense. , it can also be detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific situations.
请参阅图1-4,本实施例提供了一种金属坯料加工用冲压装置,包括加工台1、冲压座2和立板3,加工台1底部固定有支撑板4,两个支撑板4之间固定有放置板5,冲压座2和立板3固定在加工台1上,冲压座2上开设有模具安装槽20,模具安装槽20底部设置有若干支撑柱25,模具安装槽20底部开设有若干出风口26,冲压座2侧端开设有出气喷头安装插口19,出气喷头安装插口19通过出风口26与模具安装槽20连通,模具安装槽20上安装有冲压模具9,加工台1上安装有降温机构和移动机构,立板3上端固定有承载板12,承载板12上安装有液压缸13,承载板12下方设置有移动板16,移动板16上安装有连接头18,液压缸13的输出端与连接头18连接,移动板16底部通过夹具安装有冲头17。1-4, this embodiment provides a stamping device for metal blank processing, including a processing table 1, a stamping
降温机构包括风冷降温机构和水冷降温机构,风冷降温机构包括鼓风机6和出气喷头7,鼓风机6固定在放置板5上,出气喷头7与出气喷头安装插口19插接,鼓风机6的出口端通过软管与出气喷头7进口端连接,水冷降温机构包括抽水泵21、出水管22和出水喷头24,抽水泵21固定在放置板5上,抽水泵21的进口端通过管道与外界水源连接,出水管22安装在加工台1上,抽水泵21的出口端通过管道与出水管22的进口端连接,出水管22的出口端连接有万向定型软管23,出水喷头24的进口端安装在万向定型软管23的出口端,当冲压加工结束后,分别启动风冷降温机构上的鼓风机6和水冷降温机构上的抽水泵21,鼓风机6配合出气喷头7向出气喷头安装插口19内吹风,气流通过出风口26进入到模具安装槽20内,从而对加工工件下端和冲压模具9下端进行降温;抽水泵21配合出水喷头24向冲压模具9上喷水,可以对加工工件上端和冲压模具9上端进行降温,冲压模具9和工件降温效果好。The cooling mechanism includes an air-cooled cooling mechanism and a water-cooled cooling mechanism. The air-cooled cooling mechanism includes a
移动机构包括电动推杆8和顶板11,电动推杆8固定在加工台1上,冲压模具9两端均固定有限位板10,限位板10与冲压座2之间通过固定螺栓固定连接,顶板11固定在限位板10侧端,电动推杆8的输出端与顶板11底部的连接套插接,当需要更换不同冲压模具9时,首先手动拆下固定螺栓,然后启动电动推杆8,电动推杆8的输出端顶起顶板11,从而促使冲压模具9从模具安装槽20内脱离,冲压模具9更换方便。The moving mechanism includes an electric push rod 8 and a
承载板12上固定有滑套14,滑套14的数量设置为两个,且关于液压缸13对称分布,移动板16上固定有滑杆15,滑杆15的数量设置为两个,且关于连接头18对称分布,两个滑杆15分别与对应滑套14滑动连接,滑杆15顶端固定有挡板,移动板16移动时,滑杆15沿着滑套14滑动,提高了移动板16移动稳定性。A sliding
支撑柱25的数量设置为三排,出风口26设置在相邻两排支撑柱25之间,支撑柱25支撑冲压模具9底端,均匀分布的出风口26提高了冲压模具9和加工工件的降温效果。The number of
在本实施例中,上述固定方式均为本领域中最常用的固定连接方式如焊接、螺栓连接等。In this embodiment, the above-mentioned fixing methods are the most commonly used fixing connection methods in the art, such as welding, bolt connection, and the like.
本实用新型的工作原理:使用时,首先将金属坯料放置在冲压模具9内,然后启动液压缸13,液压缸13带动移动板16向下移动,从而带动冲头17不断冲击金属坯料,进行冲压加工;冲压加工结束后,分别启动风冷降温机构上的鼓风机6和水冷降温机构上的抽水泵21,鼓风机6配合出气喷头7向出气喷头安装插口19内吹风,气流通过出风口26进入到模具安装槽20内,从而对加工工件下端和冲压模具9下端进行降温;抽水泵21配合出水喷头24向冲压模具9上喷水,可以对加工工件上端和冲压模具9上端进行降温,冲压模具9和工件降温效果好;当需要加工不同形状的工件时,首先手动拆下固定螺栓,然后启动电动推杆8,电动推杆8的输出端顶起顶板11,促使冲压模具9从模具安装槽20内脱离,从而更换冲压模具9,冲压模具9更换方便。The working principle of the utility model: when in use, first place the metal blank in the stamping die 9, then start the
综上,通过设置降温机构,降温机构包括风冷降温机构和水冷降温机构,通过风冷降温机构上鼓风机6配合出气喷头7向出气喷头安装插口19内吹风,气流通过出风口26进入到模具安装槽20内,从而对加工工件下端和冲压模具9下端进行降温;通过水冷降温机构上的抽水泵21配合出水喷头24向冲压模具9上喷水,可以对加工工件上端和冲压模具9上端进行降温,冲压模具9和工件降温效果好;通过设置移动机构,移动机构上设置电动推杆8,当需要加工不同形状的工件时,首先手动拆下固定螺栓,然后启动电动推杆8,电动推杆8的输出端顶起顶板11,促使冲压模具9从模具安装槽20内脱离,从而更换冲压模具9,冲压模具9更换方便。To sum up, by setting the cooling mechanism, the cooling mechanism includes an air-cooled cooling mechanism and a water-cooled cooling mechanism. Through the air-cooled cooling mechanism, the
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred embodiments of the present patent have been described in detail above, but the present patent is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, the present invention can also be made without departing from the purpose of the present patent. Various changes.
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