CN217164106U - A magnetic powder mixing conveying device - Google Patents
A magnetic powder mixing conveying device Download PDFInfo
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- CN217164106U CN217164106U CN202220318310.8U CN202220318310U CN217164106U CN 217164106 U CN217164106 U CN 217164106U CN 202220318310 U CN202220318310 U CN 202220318310U CN 217164106 U CN217164106 U CN 217164106U
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- 238000002156 mixing Methods 0.000 title claims abstract description 95
- 239000006247 magnetic powder Substances 0.000 title claims description 21
- 238000003756 stirring Methods 0.000 claims abstract description 103
- 230000005540 biological transmission Effects 0.000 claims abstract 2
- 238000013329 compounding Methods 0.000 claims abstract 2
- 238000007906 compression Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 101150114468 TUB1 gene Proteins 0.000 description 2
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- 238000000576 coating method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及磁环生产领域,特别是一种磁粉混料输送装置。The utility model relates to the field of magnetic ring production, in particular to a magnetic powder mixing and conveying device.
背景技术Background technique
磁粉,一种硬磁性的单畴颗粒。它与粘合剂、溶剂等制成磁浆,涂布在塑料或金属片基(支持体)的表面,就可制成磁带、磁盘、磁性卡片等磁记录材料。磁粉是磁性涂料的核心组成,是决定磁记录介质磁特性的主要因素。Magnetic powder, a hard magnetic single domain particle. It is made into magnetic paste with adhesives, solvents, etc., and is coated on the surface of plastic or metal base (support) to make magnetic recording materials such as magnetic tapes, magnetic disks, and magnetic cards. Magnetic powder is the core composition of magnetic coatings and is the main factor determining the magnetic properties of magnetic recording media.
现有磁粉混料输送设备一般在混料罐的外部设置有振子,通过振子的振动让混料罐中的二种以上的磁粉材料充分混合,然后再输送到下一道工序。其不足之处是:振子使得工作现场噪音大。The existing magnetic powder mixing and conveying equipment is generally provided with a vibrator outside the mixing tank, and the vibration of the vibrator can fully mix two or more magnetic powder materials in the mixing tank, and then transport it to the next process. The disadvantage is that the vibrator makes the work site noisy.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的问题,提供一种磁粉混料输送装置。The purpose of the utility model is to overcome the problems in the prior art and provide a magnetic powder mixing and conveying device.
本实用新型的目的通过以下技术方案来实现:一种磁粉混料输送装置,包括混合桶、竖架、转动组件、搅拌组件和下料组件,所述混合桶竖直设置,所述竖架设有两个,两个竖架竖直对称设置在混合桶的两侧,所述转动组件转动设置在一个竖架的侧壁上,且转动组件与两个竖架转动连接,所述转动组件的输出端贯穿混合桶并延伸至桶内,所述搅拌组件转动设置在混合桶内,且搅拌组件与转动组件传动配合,所述下料组件水平设置在混合桶的底部。The purpose of the utility model is achieved through the following technical solutions: a magnetic powder mixing and conveying device, comprising a mixing barrel, a vertical frame, a rotating assembly, a stirring assembly and a blanking assembly, the mixing barrel is vertically arranged, and the vertical frame is provided with Two, two vertical frames are vertically symmetrically arranged on both sides of the mixing barrel, the rotating assembly is rotatably arranged on the side wall of one vertical frame, and the rotating assembly is rotatably connected with the two vertical frames, and the output of the rotating assembly The end penetrates the mixing barrel and extends into the barrel, the stirring component is rotatably arranged in the mixing barrel, and the stirring component is in driving cooperation with the rotating component, and the blanking component is horizontally arranged at the bottom of the mixing barrel.
优选的,所述转动组件包括转动电机、转动轴、固定块和主动齿轮,所述固定块设有两个,两个固定块对称设置在混合桶的外侧壁上,所述转动轴设有两个,两个转动轴分别间隔水平设置在混合桶的两侧,且每个转动轴的一端均与一个竖架的侧壁转动连接,每个转动轴的另一端均与固定块转动连接,一个转动轴的另一端贯穿固定块并延伸至混合桶内,所述主动齿轮设置在一个转动轴的另一端上,所述转动电机设置在一个竖架的外侧壁上,且转动电机的输出端贯穿一个竖架与一个转动轴固定连接。Preferably, the rotating assembly includes a rotating motor, a rotating shaft, a fixed block and a driving gear, there are two fixed blocks, and the two fixed blocks are symmetrically arranged on the outer side wall of the mixing barrel, and the rotating shaft is provided with two The two rotating shafts are respectively arranged horizontally on both sides of the mixing barrel, and one end of each rotating shaft is rotatably connected to the side wall of a vertical frame, and the other end of each rotating shaft is rotatably connected to the fixed block. The other end of the rotating shaft penetrates the fixed block and extends into the mixing barrel, the driving gear is arranged on the other end of a rotating shaft, the rotating motor is arranged on the outer side wall of a vertical frame, and the output end of the rotating motor passes through A vertical frame is fixedly connected with a rotating shaft.
优选的,所述搅拌组件包括搅拌件、同步轮和同步带,所述搅拌件设有两个,两个搅拌件竖直间隔设置在混合桶内,且每个搅拌件的顶端均贯穿混合桶并向外延伸,所述同步轮设有两个,两个同步轮分别套设在两个搅拌件上,所述同步带套设在两个同步轮上,每个所述搅拌件均包括搅拌轴和搅拌辊,所述搅拌轴竖直设置在混合桶内,且搅拌轴的顶端贯穿混合桶并向外延伸,所述搅拌辊设有多个,多个搅拌辊均沿搅拌轴的周向等角度间隔设置在搅拌轴的外侧壁上,一个搅拌轴的中段套设有从动齿轮,且从动齿轮与和主动齿轮相啮合。Preferably, the stirring assembly includes a stirring member, a synchronous wheel and a timing belt, there are two stirring members, the two stirring members are vertically spaced in the mixing barrel, and the top of each stirring member penetrates the mixing barrel and extending outward, the synchronizing wheel is provided with two, the two synchronizing wheels are respectively sleeved on the two stirring members, the synchronous belt is sleeved on the two synchronizing wheels, and each of the stirring members includes a stirring member. Shaft and stirring roller, the stirring shaft is vertically arranged in the mixing barrel, and the top of the stirring shaft penetrates the mixing barrel and extends outwards, the stirring roller is provided with multiple, and the multiple stirring rollers are all along the circumferential direction of the stirring shaft They are arranged at equal angular intervals on the outer side wall of the stirring shaft, a driven gear is sleeved in the middle section of one stirring shaft, and the driven gear is meshed with the driving gear.
优选的,所述下料组件包括固定盘、转动盘和下料电机,所述转动盘转动设置在混合桶的底部,所述固定盘转动设置在转动盘的底部,且固定盘与混合桶固定连接,所述下料电机设置在固定盘的底部,且下料电机的输出端贯穿固定盘与转动盘固定连接,所述转动盘与固定盘上均设有多个下料槽。Preferably, the feeding assembly includes a fixed plate, a rotating plate and a feeding motor, the rotating plate is rotatably arranged at the bottom of the mixing barrel, the fixed plate is rotatably arranged at the bottom of the rotating plate, and the fixed plate is fixed to the mixing barrel The unloading motor is arranged at the bottom of the fixed plate, and the output end of the unloading motor penetrates the fixed plate and is fixedly connected to the rotating plate, and the rotating plate and the fixed plate are both provided with a plurality of unloading grooves.
优选的,所述下料组件包括横板、翻转板和插接块,所述横板水平设置在混合桶的底部,所述翻转板设有两个,两个翻转板对称设置在横板的两侧壁上,且每个翻转板均与横板相铰接,所述插接块设有两个,两个插接块分别设置在两个翻转板上,且每个插接块均与横板相插接。Preferably, the blanking assembly includes a horizontal plate, a turning plate and a plug-in block, the horizontal plate is horizontally arranged at the bottom of the mixing tank, there are two turning plates, and the two turning plates are symmetrically arranged at the bottom of the horizontal plate. On the two side walls, and each turning plate is hinged with the horizontal plate, there are two plug-in blocks, the two plug-in blocks are respectively arranged on the two turning plates, and each plug-in block is connected with the horizontal plate. Boards are plugged into each other.
优选的,每个所述插接块的两侧壁上均设有抵触辊和压缩弹簧,每个所述抵触辊均水平滑动设置在插接块的侧壁上,每个所述压缩弹簧均水平设置在插接块内,且每个压缩弹簧的一端均与抵触辊固定连接,每个压缩弹簧的另一端均与插接块固定连接。Preferably, opposing rollers and compression springs are provided on both side walls of each of the plug-in blocks, each of the abutment rollers is horizontally slidably arranged on the side walls of the plug-in block, and each of the compression springs is It is horizontally arranged in the plug-in block, one end of each compression spring is fixedly connected with the contact roller, and the other end of each compression spring is fixedly connected with the plug-in block.
本实用新型具有以下优点:The utility model has the following advantages:
其一,下料电机带动与其输出端固定连接的转动盘转动,使转动盘上的下料槽与固定盘上的下料槽相对接,将料倒入混合桶内,下料电机转动,使其闭合,转动电机带动与其输出端固定连接的转动轴转动,从而使混合桶转动,同时转动轴带动主动齿轮转动,主动齿轮带动与其相啮合的从动齿轮转动,从动齿轮带动搅拌轴转动,通过同步轮与同步带的连接,使两个搅拌轴同时转动,通过每个搅拌轴上的搅拌辊对混合桶内的物料进行混合搅拌,接着再通过转动电机带动转动盘转动,使混合后的磁粉能够通过下料槽下料,转动组件的设置代替了振子,避免了因振子振动而产生的噪音的问题。First, the unloading motor drives the rotating disc fixedly connected to its output end to rotate, so that the unloading trough on the rotating disc is connected to the unloading trough on the fixed disc, and the material is poured into the mixing barrel, and the unloading motor rotates to make the When it is closed, the rotating motor drives the rotating shaft fixedly connected to its output end to rotate, so that the mixing tank rotates, and at the same time, the rotating shaft drives the driving gear to rotate, the driving gear drives the driven gear that meshes with it to rotate, and the driven gear drives the stirring shaft to rotate. Through the connection between the synchronous wheel and the synchronous belt, the two stirring shafts are rotated at the same time, and the materials in the mixing tank are mixed and stirred by the stirring rollers on each stirring shaft, and then the rotating plate is driven by the rotating motor to rotate, so that the mixed The magnetic powder can be unloaded through the feeding chute, and the setting of the rotating component replaces the vibrator, avoiding the problem of noise caused by the vibration of the vibrator.
其二,翻转两个翻转板,将物料倒入混合桶内,接着转动两个翻转板,使两个翻转板上的插接块与横板相插接,同时压缩弹簧将抵触辊弹出,使抵触辊插入横板内,对翻转板进行固定,使磁粉能够顺利倒出。Second, turn over the two flipping plates, pour the material into the mixing barrel, then turn the two flipping plates so that the plug-in blocks on the two flipping plates are connected with the horizontal plates, and at the same time, the compression spring will pop out the contact roller, so that the The contact roller is inserted into the horizontal plate to fix the flip plate, so that the magnetic powder can be poured out smoothly.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的立体结构示意图二;Fig. 2 is the three-dimensional structure schematic diagram two of the utility model;
图3为本实用新型中转动组件的结构示意图;3 is a schematic structural diagram of a rotating assembly in the utility model;
图4为本实用新型中搅拌组件结构示意图;4 is a schematic structural diagram of a stirring assembly in the utility model;
图5为本实用新型中下料组件结构示意图;Fig. 5 is the structural schematic diagram of the middle and unloading components of the present invention;
图6为本实施例二的部分结构示意图;FIG. 6 is a partial structural schematic diagram of the second embodiment;
图7为本实施例二的部分结构示意图二;FIG. 7 is a second partial structural schematic diagram of the second embodiment;
图8为本实施例二的部分结构示意图三;FIG. 8 is a partial structural schematic diagram three of the second embodiment;
图9为本实施例二的部分结构示意图四。FIG. 9 is a schematic diagram 4 of a part of the structure of the second embodiment.
图中:1-混合桶、2-竖架、3-转动组件、31-转动电机、32-转动轴、33-固定块、34-主动齿轮、4-搅拌组件、41-搅拌件、411-搅拌轴、412-搅拌辊、42-同步轮、43-同步带、44-从动齿轮、5-下料组件、51-固定盘、52-转动盘、53-下料电机、54-横板、55-翻转板、56-插接块、57-抵触辊、58-压缩弹簧。In the picture: 1- mixing tank, 2- vertical frame, 3- rotating component, 31- rotating motor, 32- rotating shaft, 33- fixing block, 34- driving gear, 4- stirring component, 41- stirring piece, 411- Stirring shaft, 412-stirring roller, 42-synchronizing wheel, 43-synchronizing belt, 44-driven gear, 5-cutting assembly, 51-fixed disc, 52-rotating disc, 53-cutting motor, 54-horizontal plate , 55-flip plate, 56-plug block, 57-contact roller, 58-compression spring.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的描述,但本实用新型的保护范围不局限于以下所述。The present utility model will be further described below in conjunction with the accompanying drawings, but the protection scope of the present utility model is not limited to the following.
实施例1一种磁粉混料输送装置Embodiment 1 A kind of magnetic powder mixing conveying device
如图1至图5所示,一种磁粉混料输送装置,它包括混合桶1、竖架2、转动组件3、搅拌组件4和下料组件5,所述混合桶1竖直设置,所述竖架2设有两个,两个竖架2竖直对称设置在混合桶1的两侧,所述转动组件3转动设置在一个竖架2的侧壁上,且转动组件3与两个竖架2转动连接,所述转动组件3的输出端贯穿混合桶1并延伸至桶内,所述搅拌组件4转动设置在混合桶1内,且搅拌组件4与转动组件3传动配合,所述下料组件5水平设置在混合桶1的底部。As shown in Figures 1 to 5, a magnetic powder mixing and conveying device includes a
具体的,所述转动组件3包括转动电机31、转动轴32、固定块33和主动齿轮34,所述固定块33设有两个,两个固定块33对称设置在混合桶1的外侧壁上,所述转动轴32设有两个,两个转动轴32分别间隔水平设置在混合桶1的两侧,且每个转动轴32的一端均与一个竖架2的侧壁转动连接,每个转动轴32的另一端均与固定块33转动连接,一个转动轴32的另一端贯穿固定块33并延伸至混合桶1内,所述主动齿轮34设置在一个转动轴32的另一端上,所述转动电机31设置在一个竖架2的外侧壁上,且转动电机31的输出端贯穿一个竖架2与一个转动轴32固定连接,转动电机31带动与其输出端固定连接的转动轴32转动,从而使混合桶1转动。Specifically, the
具体的,所述搅拌组件4包括搅拌件41、同步轮42和同步带43,所述搅拌件41设有两个,两个搅拌件41竖直间隔设置在混合桶1内,且每个搅拌件41的顶端均贯穿混合桶1并向外延伸,所述同步轮42设有两个,两个同步轮42分别套设在两个搅拌件41上,所述同步带43套设在两个同步轮42上,每个所述搅拌件41均包括搅拌轴411和搅拌辊412,所述搅拌轴411竖直设置在混合桶1内,且搅拌轴411的顶端贯穿混合桶1并向外延伸,所述搅拌辊412设有多个,多个搅拌辊412均沿搅拌轴411的周向等角度间隔设置在搅拌轴411的外侧壁上,一个搅拌轴411的中段套设有从动齿轮44,且从动齿轮44与和主动齿轮34相啮合,转动轴32带动主动齿轮34转动,主动齿轮34带动与其相啮合的从动齿轮44转动,从动齿轮44带动搅拌轴411转动,通过同步轮42与同步带43的连接,使两个搅拌轴411同时转动,通过每个搅拌轴411上的搅拌辊412对混合桶1内的物料进行混合搅拌。Specifically, the
具体的,所述下料组件5包括固定盘51、转动盘52和下料电机53,所述转动盘52转动设置在混合桶1的底部,所述固定盘51转动设置在转动盘52的底部,且固定盘51与混合桶1固定连接,所述下料电机53设置在固定盘51的底部,且下料电机53的输出端贯穿固定盘51与转动盘52固定连接,所述转动盘52与固定盘51上均设有多个下料槽,下料电机53带动与其输出端固定连接的转动盘52转动,使转动盘52上的下料槽与固定盘51上的下料槽相对接,进行下料。Specifically, the blanking assembly 5 includes a fixed
本实用新型的工作过程如下:下料电机53带动与其输出端固定连接的转动盘52转动,使转动盘52上的下料槽与固定盘51上的下料槽相对接,将料倒入混合桶1内,下料电机53转动,使其闭合,转动电机31带动与其输出端固定连接的转动轴32转动,从而使混合桶1转动,同时转动轴32带动主动齿轮34转动,主动齿轮34带动与其相啮合的从动齿轮44转动,从动齿轮44带动搅拌轴411转动,通过同步轮42与同步带43的连接,使两个搅拌轴411同时转动,通过每个搅拌轴411上的搅拌辊412对混合桶1内的物料进行混合搅拌,接着再通过转动电机31带动转动盘52转动,使混合后的磁粉能够通过下料槽下料。The working process of the utility model is as follows: the
实施例2一种磁粉混料输送装置Embodiment 2 A kind of magnetic powder mixing conveying device
如图1、图3、图4、图6、图7、图8和图9所示,一种磁粉混料输送装置,它包括混合桶1、竖架2、转动组件3、搅拌组件4和下料组件5,所述混合桶1竖直设置,所述竖架2设有两个,两个竖架2竖直对称设置在混合桶1的两侧,所述转动组件3转动设置在一个竖架2的侧壁上,且转动组件3与两个竖架2转动连接,所述转动组件3的输出端贯穿混合桶1并延伸至桶内,所述搅拌组件4转动设置在混合桶1内,且搅拌组件4与转动组件3传动配合,所述下料组件5水平设置在混合桶1的底部。As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, a magnetic powder mixing conveying device includes a
具体的,所述转动组件3包括转动电机31、转动轴32、固定块33和主动齿轮34,所述固定块33设有两个,两个固定块33对称设置在混合桶1的外侧壁上,所述转动轴32设有两个,两个转动轴32分别间隔水平设置在混合桶1的两侧,且每个转动轴32的一端均与一个竖架2的侧壁转动连接,每个转动轴32的另一端均与固定块33转动连接,一个转动轴32的另一端贯穿固定块33并延伸至混合桶1内,所述主动齿轮34设置在一个转动轴32的另一端上,所述转动电机31设置在一个竖架2的外侧壁上,且转动电机31的输出端贯穿一个竖架2与一个转动轴32固定连接,转动电机31带动与其输出端固定连接的转动轴32转动,从而使混合桶1转动。Specifically, the rotating
具体的,所述搅拌组件4包括搅拌件41、同步轮42和同步带43,所述搅拌件41设有两个,两个搅拌件41竖直间隔设置在混合桶1内,且每个搅拌件41的顶端均贯穿混合桶1并向外延伸,所述同步轮42设有两个,两个同步轮42分别套设在两个搅拌件41上,所述同步带43套设在两个同步轮42上,每个所述搅拌件41均包括搅拌轴411和搅拌辊412,所述搅拌轴411竖直设置在混合桶1内,且搅拌轴411的顶端贯穿混合桶1并向外延伸,所述搅拌辊412设有多个,多个搅拌辊412均沿搅拌轴411的周向等角度间隔设置在搅拌轴411的外侧壁上,一个搅拌轴411的中段套设有从动齿轮44,且从动齿轮44与和主动齿轮34相啮合,转动轴32带动主动齿轮34转动,主动齿轮34带动与其相啮合的从动齿轮44转动,从动齿轮44带动搅拌轴411转动,通过同步轮42与同步带43的连接,使两个搅拌轴411同时转动,通过每个搅拌轴411上的搅拌辊412对混合桶1内的物料进行混合搅拌。Specifically, the stirring
具体的,所述下料组件5包括横板54、翻转板55和插接块56,所述横板54水平设置在混合桶1的底部,所述翻转板55设有两个,两个翻转板55对称设置在横板54的两侧壁上,且每个翻转板55均与横板54相铰接,所述插接块56设有两个,两个插接块56分别设置在两个翻转板55上,且每个插接块56均与横板54相插接,转动两个翻转板55,使两个翻转板55上的插接块56与横板54相插接,同时压缩弹簧58将抵触辊57弹出,使抵触辊57插入横板54内,对翻转板55进行固定。Specifically, the blanking assembly 5 includes a
具体的,每个所述插接块56的两侧壁上均设有抵触辊57和压缩弹簧58,每个所述抵触辊57均水平滑动设置在插接块56的侧壁上,每个所述压缩弹簧58均水平设置在插接块56内,且每个压缩弹簧58的一端均与抵触辊57固定连接,每个压缩弹簧58的另一端均与插接块56固定连接,压缩弹簧58将抵触辊57弹出,使抵触辊57插入横板54内,对翻转板55进行固定。Specifically, the two side walls of each of the plug blocks 56 are provided with
本实用新型的工作过程如下:翻转两个翻转板55,将物料倒入混合桶1内,接着转动两个翻转板55,使两个翻转板55上的插接块56与横板54相插接,同时压缩弹簧58将抵触辊57弹出,使抵触辊57插入横板54内,对翻转板55进行固定,接着转动电机31带动与其输出端固定连接的转动轴32转动,从而使混合桶1转动,同时转动轴32带动主动齿轮34转动,主动齿轮34带动与其相啮合的从动齿轮44转动,从动齿轮44带动搅拌轴411转动,通过同步轮42与同步带43的连接,使两个搅拌轴411同时转动,通过每个搅拌轴411上的搅拌辊412对混合桶1内的物料进行混合搅拌,在通过下料组件5将磁粉倒出。The working process of the utility model is as follows: turn the two turning plates 55, pour the material into the mixing
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Assignee: Huzhou Asus Electronics Factory Assignor: Huzhou Kefeng Magnetic Industry Co.,Ltd. Contract record no.: X2024330001002 Denomination of utility model: A magnetic powder mixing and conveying device Granted publication date: 20220812 License type: Common License Record date: 20241105 |