CN217142910U - Walk-adjustable welding flip device - Google Patents
Walk-adjustable welding flip device Download PDFInfo
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- CN217142910U CN217142910U CN202123110659.7U CN202123110659U CN217142910U CN 217142910 U CN217142910 U CN 217142910U CN 202123110659 U CN202123110659 U CN 202123110659U CN 217142910 U CN217142910 U CN 217142910U
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- 238000003466 welding Methods 0.000 title claims abstract description 18
- 230000006835 compression Effects 0.000 claims abstract 5
- 238000007906 compression Methods 0.000 claims abstract 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000010923 batch production Methods 0.000 abstract 1
- 230000007306 turnover Effects 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 3
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Abstract
Description
技术领域technical field
本实用新型涉及行走结构焊接加工设备技术领域,具体为可行走调节的焊接翻转装置。The utility model relates to the technical field of traveling structure welding processing equipment, in particular to a traveling adjustable welding overturning device.
背景技术Background technique
行走机构是挖掘机上的一个重要部件,会由很多个大小型部件组成。因此在制作过程中,需要对各个部件进行焊接。焊接过程中,就需要对行走机构进行翻转操作,为了保证对不同位置进行焊接。此过程中大吨位工件对航吊的使用频率需求较大,焊接质量对焊接姿势、焊接技能,要求都比较严格,焊道不同的姿态对人工的技能需求都不同,对人员产生的劳动强度也不同,往往造成人工成本高,耗时也长,特别涉及到批量生产,无法保证每个产品的质量,因此结合实际情况,我公司技术人员设计制作了可行走调节的焊接翻转装置。The walking mechanism is an important part of the excavator, which will be composed of many large and small parts. Therefore, in the production process, each component needs to be welded. During the welding process, the traveling mechanism needs to be turned over to ensure welding at different positions. In this process, large-tonnage workpieces have a large demand for the use of aerial cranes, and the welding quality has strict requirements on welding posture and welding skills. Different, often resulting in high labor cost and time-consuming, especially when it comes to mass production, the quality of each product cannot be guaranteed. Therefore, according to the actual situation, our company's technicians have designed and manufactured a walking and adjustable welding flip device.
实用新型内容Utility model content
本实用新型的目的在于提供可行走调节的焊接翻转装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a walking-adjustable welding overturning device to solve the problems raised in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:可行走调节的焊接翻转装置,为分体结构,由左右两部分组成,包括驱动回转机构和从动回转机构,所述驱动回转机构上方左侧安装有驱动夹持机构,所述驱动回转机构的上方右侧固定安装有电机减速器,所述从动回转机构的上端安装有从动夹持机构,所述驱动夹持机构上包含有驱动夹持支架、驱动压紧板和驱动压紧螺杆,所述从动夹持机构上包含从动夹持支架、从动垂直夹紧螺杆和从动压板。In order to achieve the above purpose, the present utility model provides the following technical solutions: a walking and adjustable welding overturning device is a split structure, consisting of left and right parts, including a driving slewing mechanism and a driven slewing mechanism, and the left side above the driving slewing mechanism. A driving clamping mechanism is installed, a motor reducer is fixedly installed on the upper right side of the driving rotating mechanism, a driven clamping mechanism is installed on the upper end of the driven rotating mechanism, and the driving clamping mechanism includes a driving clamp A holding bracket, a driving pressing plate and a driving pressing screw are provided, and the driven clamping mechanism includes a driven clamping bracket, a driven vertical clamping screw and a driven pressing plate.
进一步的:所述驱动回转机构下方设有驱动支撑架,为了提高稳定性,驱动支撑架的左侧设有两个支腿,所述驱动支撑架的上端中间穿有驱动旋转轴,所述驱动旋转轴的左右两端分别连接有驱动夹持支架和电机减速器的输出端。Further: a drive support frame is arranged below the drive slewing mechanism. In order to improve the stability, the left side of the drive support frame is provided with two legs, and the upper end of the drive support frame is provided with a drive rotation shaft. The left and right ends of the rotating shaft are respectively connected with the output ends of the drive clamping bracket and the motor reducer.
优选的:所述驱动夹持支架的上端固定有驱动定位柱,所述驱动定位柱的中间固定安装有驱动压紧螺杆,所述驱动压紧螺杆上方安装有驱动压紧板。Preferably, a driving positioning column is fixed on the upper end of the driving clamping bracket, a driving pressing screw is fixedly installed in the middle of the driving positioning column, and a driving pressing plate is installed above the driving pressing screw.
优选的:所述驱动夹持支架为空心结构,中间部分设有加强板,所述驱动定位柱为三个且正三角形分布。Preferably, the driving clamping bracket is of a hollow structure, the middle part is provided with a reinforcing plate, and the driving positioning columns are three and are distributed in an equilateral triangle.
进一步的:所述从动回转机构上包含有从动支撑架,所述从动支撑架的上端中间穿有从动旋转轴,所述从动旋转轴的右端与从动夹持支架连接,所述从动夹持支架的中部固定安装有从动压板,所述从动压板的上对称固定有两个从动垂直夹紧螺杆。Further: the driven slewing mechanism includes a driven support frame, the upper end of the driven support frame is pierced with a driven rotating shaft, and the right end of the driven rotating shaft is connected with the driven clamping bracket, so A driven pressure plate is fixedly installed in the middle of the driven clamping bracket, and two driven vertical clamping screws are symmetrically fixed on the upper of the driven pressure plate.
优选的:所述从动夹持支架的下方的左右两侧安装有从动水平顶紧螺杆,所述从动夹持支架的背板中间设有固定方孔,通过固定方孔与从动旋转轴连接。Preferably: the left and right sides below the driven clamping bracket are installed with driven horizontal jacking screws, and the back plate of the driven clamping bracket is provided with a fixed square hole in the middle, through which the fixed square hole and the driven rotation shaft connection.
优选的:所述从动支撑架的下方设有行走支撑底座,所述行走支撑底座的左右侧为凹槽结构,从动支撑架的下方安装有滚轮,所述滚轮安装在凹槽内,滚轮可以自锁,调节好距离之后可进行锁定防止左右滑动。Preferably: a walking support base is arranged below the driven support frame, the left and right sides of the walking support base are groove structures, and a roller is installed under the driven support frame, the roller is installed in the groove, and the roller It can be self-locking, after adjusting the distance, it can be locked to prevent left and right sliding.
与现有技术相比,本实用新型的有益效果是:本实用新型为分体结构,分为驱动部分和从动部分,从动部分可左右进行移动来适应工件的长度,整体结构紧凑,稳定性高,造价相对较低,使用方便,利用本装置对加工工件进行翻转,可进行多角度的翻转,从而翻转效率,降低了焊接的难度和节约了人工成本,节约了大量的工作时间,提高了焊接的生产效率,实现了现代化批量生产的需求。Compared with the prior art, the beneficial effects of the utility model are: the utility model is a split structure, divided into a driving part and a driven part, the driven part can move left and right to adapt to the length of the workpiece, the overall structure is compact and stable. It has high performance, relatively low cost, and is easy to use. The device can be used to flip the processed workpiece, which can be flipped at multiple angles, so that the flipping efficiency can reduce the difficulty of welding and save labor costs, save a lot of working time, and improve It improves the production efficiency of welding and realizes the needs of modern mass production.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用轴侧示意图;Figure 2 is a schematic diagram of the shaft side of the utility;
图3为从动夹持机构示意图;3 is a schematic diagram of a driven clamping mechanism;
图4为驱动夹持机构示意图;Figure 4 is a schematic diagram of a driving clamping mechanism;
图5为工作正视图;Figure 5 is a working front view;
图6为工作俯视图。Figure 6 is a working top view.
图中: 1、驱动回转机构,2、从动回转机构,3、从动夹持机构,4、驱动夹持机构,5、行走支撑底座,11、驱动支撑架,12、电机减速器,13、驱动旋转轴,21、从动支撑架,22、滚轮,23、从动旋转轴,31、从动夹持支架,32、从动垂直夹紧螺杆,33、从动压板,34、从动水平顶紧螺杆,35、固定方孔,41、驱动夹持支架,42、驱动定位柱,43、驱动压紧板,44、驱动压紧螺杆,45、加强板。In the figure: 1. Driving slewing mechanism, 2. Driven slewing mechanism, 3. Driven clamping mechanism, 4. Driving clamping mechanism, 5. Walking support base, 11. Driving support frame, 12, Motor reducer, 13 , Drive rotating shaft, 21, Driven support frame, 22, Roller, 23, Driven rotating shaft, 31, Driven clamping bracket, 32, Driven vertical clamping screw, 33, Driven pressure plate, 34, Driven Horizontal top tightening screw, 35, fixed square hole, 41, driving clamping bracket, 42, driving positioning column, 43, driving pressing plate, 44, driving pressing screw, 45, reinforcing plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,以下基于实施例对本实用新型进行描述,但是值得说明的是,本实用新型并不限于这些实施例,在下文对本实用新型的细节描述中,详尽描述了一些特定的细节部分,然而,对于没有详尽描述的部分,本领域技术人员也可以完全理解本实用新型。Below in conjunction with the accompanying drawings in the embodiments of the present utility model, the present utility model will be described below based on the embodiments, but it should be noted that the present utility model is not limited to these embodiments. Some specific details are described, however, for those parts that are not described in detail, the present invention can be fully understood by those skilled in the art.
此外,本领域普通技术人员应当理解,所提供的附图只是为了说明本实用新型的目的、特征和优点,附图并不是实际按照比例绘制的。In addition, those of ordinary skill in the art should appreciate that the accompanying drawings are provided only to illustrate the objects, features and advantages of the present invention and are not actually drawn to scale.
同时,除非上下文明确要求,否则整个说明书和权利要求书中的“包括”、“包含”等类似词语应当解释为包含的含义而不是排他或穷举的含义;也就是说,是“包含但不限于”的含义。Meanwhile, unless the context clearly requires otherwise, throughout the specification and claims, words such as "including", "comprising" and the like should be construed in an inclusive rather than an exclusive or exhaustive sense; that is, "including but not limited to" means.
请参阅图1-图6,本实用新型提供一种技术方案:包括驱动回转机构1和从动回转机构2,所述驱动回转机构1上方左侧安装有驱动夹持机构4,所述驱动回转机构1的上方右侧固定安装有电机减速器12,所述从动回转机构2的上端安装有从动夹持机构3,所述驱动夹持机构4上包含有驱动夹持支架41、驱动压紧板43和驱动压紧螺杆44,所述从动夹持机构3上包含从动夹持支架31、从动垂直夹紧螺杆32和从动压板33。Please refer to FIG. 1 to FIG. 6 , the present utility model provides a technical solution: it includes a driving slewing mechanism 1 and a driven slewing mechanism 2 , and a driving clamping mechanism 4 is installed on the upper left side of the driving slewing mechanism 1 . A motor reducer 12 is fixedly installed on the upper right side of the mechanism 1, a driven
所述驱动回转机构1下方设有驱动支撑架11,所述驱动支撑架11的上端中间穿有驱动旋转轴13,所述驱动旋转轴13的左右两端分别连接有驱动夹持支架41和电机减速器12的输出端。A drive support frame 11 is arranged below the drive rotation mechanism 1 , a drive rotation shaft 13 is pierced through the upper end of the drive support frame 11 , and a
所述驱动夹持支架41的上端固定有驱动定位柱42,所述驱动定位柱42的中间固定安装有驱动压紧螺杆44,所述驱动压紧螺杆44上方安装有驱动压紧板43。A
所述驱动夹持支架41为空心结构,中间部分设有加强板45,所述驱动定位柱42为三个且正三角形分布。The driving
所述从动回转机构2上包含有从动支撑架21,所述从动支撑架21的上端中间穿有从动旋转轴23,所述从动旋转轴23的右端与从动夹持支架31连接,所述从动夹持支架31的中部固定安装有从动压板33,所述从动压板33的上对称固定有两个从动垂直夹紧螺杆32。The driven slewing mechanism 2 includes a driven
所述从动夹持支架31的下方的左右两侧安装有从动水平顶紧螺杆34,所述从动夹持支架31的背板中间设有固定方孔35,通过固定方孔35与从动旋转轴23连接。The driven
所述从动支撑架21的下方设有行走支撑底座5,所述行走支撑底座5的左右侧为凹槽结构,从动支撑架21的下方安装有滚轮22,所述滚轮22安装在凹槽内。A
在使用本实用新型时,首先将工件利用吊车移动到本实用新型的中间,然后工件的左端的通孔穿过从动垂直夹紧螺杆32,然后安装螺母垫片,工件的右端圆孔正好卡在三个驱动定位柱42的外切圆,然后利用驱动压紧板43和驱动压紧螺杆44以及螺母进行夹紧,通过调整从动水平顶紧螺杆34调节工件的左右中轴水平,可根据加工工件的长短移动从动回转机构2进行调节,滚轮22可以进行自锁,保证加工时候不晃动,安装后可控制电机减速器12任意角度调节,然后开始焊接,非常方便,并且有一定的通用性。When using the utility model, the workpiece is first moved to the middle of the utility model by a crane, and then the through hole at the left end of the workpiece passes through the driven
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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CN202123110659.7U CN217142910U (en) | 2021-12-13 | 2021-12-13 | Walk-adjustable welding flip device |
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CN202123110659.7U CN217142910U (en) | 2021-12-13 | 2021-12-13 | Walk-adjustable welding flip device |
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CN202123110659.7U Expired - Fee Related CN217142910U (en) | 2021-12-13 | 2021-12-13 | Walk-adjustable welding flip device |
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