CN217141832U - Multi-angle bending device of high-precision full-automatic pipe bender - Google Patents
Multi-angle bending device of high-precision full-automatic pipe bender Download PDFInfo
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Abstract
本实用新型公开了一种高精度全自动弯管机的多角度折弯装置,属于弯管机技术领域。一种高精度全自动弯管机的多角度折弯装置,包括底板,还包括:装配在所述底板上的工作台,所述工作台上设置有多组折弯辊,其中,所述底板上设有用于驱动工作台转动的驱动部,在工作台转动通过折弯辊能够对单根或多根管件进行同时折弯;限位杆,设置在所述工作台轴心处的正下方;安装座,安装在所述工作台的外壁;压力传感器,装配在所述安装座上;本实用新型,通过对限位杆与压力传感器之间的角度进行准确调节,从而达到在对管件折弯时实现5度‑90度内多角度折弯;通过多组设置的折弯辊,进而能够对多组管件进行同时折弯,提高了工作效率。
The utility model discloses a multi-angle bending device of a high-precision automatic pipe bending machine, which belongs to the technical field of pipe bending machines. A multi-angle bending device for a high-precision automatic pipe bending machine, comprising a base plate, and further comprising: a workbench assembled on the base plate, and a plurality of sets of bending rollers are arranged on the workbench, wherein the base plate is There is a driving part for driving the rotation of the worktable, and the bending roller can simultaneously bend a single or multiple pipe fittings when the worktable rotates; the limit rod is arranged just below the axis of the worktable The installation seat is installed on the outer wall of the workbench; the pressure sensor is assembled on the installation seat; the utility model can accurately adjust the angle between the limit rod and the pressure sensor, so as to achieve the accuracy of folding the pipe fittings. When bending, it can achieve multi-angle bending within 5 degrees to 90 degrees; through multiple sets of bending rollers, multiple sets of pipe fittings can be bent at the same time, which improves work efficiency.
Description
技术领域technical field
本实用新型涉及弯管机技术领域,尤其涉及一种高精度全自动弯管机的多角度折弯装置。The utility model relates to the technical field of pipe bending machines, in particular to a multi-angle bending device of a high-precision automatic pipe bending machine.
背景技术Background technique
弯管机是工程安装过程中普遍使用的机器设备,用于将金属直管弯曲成适合安装应用的金属弯管,弯管机在工作时,通常先将金属直管的两端固定,然后液压缸的活塞杆伸出并对金属直管的中部进行挤压,使金属直管发生弯曲。The pipe bender is a commonly used machine and equipment in the process of engineering installation. It is used to bend the metal straight pipe into a metal pipe bend suitable for installation applications. When the pipe bender is working, the two ends of the metal straight pipe are usually fixed first, and then hydraulic The piston rod of the cylinder protrudes and squeezes the middle of the metal straight tube to bend the metal straight tube.
目前现有的高精度全自动弯管机的折弯装置,功能单一,不能一次对多根管件进行同时折弯,导致管件在折弯加工的过程中,降低了工作效率,以及不能对管件进行不同角度折弯,降低了装置的实用性。At present, the existing bending device of the high-precision automatic pipe bending machine has a single function, and cannot simultaneously bend multiple pipe fittings at one time, which reduces the work efficiency during the bending process of the pipe fittings, and the inability to bend the pipe fittings. Bending at different angles reduces the practicability of the device.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中功能单一,不能一次对多根管件进行同时折弯,导致管件在折弯加工的过程中,降低了工作效率,以及不能对管件进行不同角度折弯,降低了装置的实用性的问题,而提出的一种高精度全自动弯管机的多角度折弯装置。The purpose of the utility model is to solve the problem of the single function in the prior art and the inability to simultaneously bend multiple pipe fittings at one time, resulting in reduced work efficiency during the bending process of the pipe fittings, and the inability to bend the pipe fittings at different angles. The problem of reducing the practicability of the device is reduced, and a multi-angle bending device of a high-precision automatic pipe bending machine is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种高精度全自动弯管机的多角度折弯装置,包括底板,还包括:装配在所述底板上的工作台,所述工作台上设置有多组折弯辊,其中,所述底板上设有用于驱动工作台转动的驱动部,在工作台转动通过折弯辊能够对单根或多根管件进行同时折弯;限位杆,设置在所述工作台轴心处的正下方;安装座,安装在所述工作台的外壁;压力传感器,装配在所述安装座上;控制器,设置在所述底板上;角度标识,设置在所述底板上,其中,所述底板上设置用于驱动限位杆参照角度标识进行转动调节的驱动组件。A multi-angle bending device of a high-precision automatic pipe bending machine, comprising a base plate, and further comprising: a workbench assembled on the base plate, and a plurality of sets of bending rollers are arranged on the workbench, wherein the base plate is There is a driving part for driving the rotation of the worktable, and the bending roller can simultaneously bend a single or multiple pipe fittings when the worktable rotates; the limit rod is arranged just below the axis of the worktable ; a mounting seat, mounted on the outer wall of the workbench; a pressure sensor, mounted on the mounting seat; a controller, arranged on the bottom plate; an angle mark, mounted on the bottom plate, wherein the bottom plate Set the drive assembly used to drive the limit rod for rotational adjustment with reference to the angle mark.
为了驱动工作台转动,优选地,驱动所述工作台转动的驱动部包括安装腔,所述安装腔设置在底板上,所述安装腔安装有电机,所述工作台设置在电机的输出端上。In order to drive the worktable to rotate, preferably, the driving part for driving the worktable to rotate includes an installation cavity, the installation cavity is provided on the bottom plate, the installation cavity is installed with a motor, and the worktable is provided on the output end of the motor .
为了增加工作台转动时的稳定性,进一步地,所述工作台与底板之间设置有滚球。In order to increase the stability of the worktable when it rotates, further, a rolling ball is arranged between the worktable and the bottom plate.
为了驱动限位杆转动,优选地,驱动所述限位杆参照角度标识进行转动调节的驱动组件包括转轴二,所述转轴二装配在安装腔内,所述限位杆设置在转轴二上,所述底板上装配有转轴一,所述转轴一通过传动组驱动转轴二转动,所述转轴一的一端设置有摇杆。In order to drive the limit rod to rotate, preferably, the drive assembly for driving the limit rod to rotate and adjust with reference to the angle mark includes a second rotating shaft, the second rotating shaft is assembled in the installation cavity, and the limiting rod is arranged on the second rotating shaft, A first rotating shaft is assembled on the bottom plate, the first rotating shaft drives the second rotating shaft to rotate through a transmission group, and one end of the first rotating shaft is provided with a rocker.
为了对转轴一起到限位作用,进一步地,所述摇杆与底板的侧壁通过消栓实现固定相连。In order to limit the rotation shaft together, further, the rocker is fixedly connected to the side wall of the bottom plate through a hydrant.
为了对管件起到支撑、限位的作用,优选地,所述底板上对称安装有两组安装板,两组所述安装板均装配有辅助滚轮。In order to support and limit the position of the pipe fittings, preferably, two sets of mounting plates are symmetrically installed on the bottom plate, and the two sets of the mounting plates are equipped with auxiliary rollers.
为了对管件进行夹持限位,优选地,所述工作台上安装有气缸,所述气缸输出端设置有支撑板,所述支撑板上安装有夹持板。In order to clamp and limit the pipe fittings, preferably, a cylinder is installed on the worktable, a support plate is provided at the output end of the cylinder, and a clamp plate is installed on the support plate.
为了对底板整体,提供便于移动的效果,优选地,所述底板底部设置有万向轮。In order to provide the effect of facilitating the movement of the bottom plate as a whole, preferably, the bottom of the bottom plate is provided with a universal wheel.
与现有技术相比,本实用新型提供了一种高精度全自动弯管机的多角度折弯装置,具备以下有益效果:Compared with the prior art, the utility model provides a multi-angle bending device of a high-precision automatic pipe bending machine, which has the following beneficial effects:
1、该高精度全自动弯管机的多角度折弯装置,通过转轴二带动限位杆参照底板上的角度标识,进而能够在5度-90度内对限位杆与压力传感器之间的角度进行准确调节,从而达到在对管件折弯时实现5度-90度内多角度折弯。1. The multi-angle bending device of the high-precision automatic pipe bending machine drives the limit rod to refer to the angle mark on the bottom plate through the second rotating shaft, and then can adjust the distance between the limit rod and the pressure sensor within 5 degrees to 90 degrees. The angle is accurately adjusted, so as to achieve multi-angle bending within 5 degrees to 90 degrees when the pipe is bent.
、该高精度全自动弯管机的多角度折弯装置,以三根需要折弯相同角度的管件为例,通过电机驱动工作台转动,工作台带动折弯辊同步转动,进而在夹持板的限位下能够实现对三根管件进行同时折弯,提高了工作效率。. The multi-angle bending device of this high-precision automatic pipe bending machine takes three pipes that need to be bent at the same angle as an example. The motor drives the worktable to rotate, and the worktable drives the bending rollers to rotate synchronously, and then in the clamping plate. Simultaneous bending of three pipe fittings can be achieved under the limit, which improves work efficiency.
附图说明Description of drawings
图1为本实用新型提出的一种高精度全自动弯管机的多角度折弯装置的结构示意图;1 is a schematic structural diagram of a multi-angle bending device of a high-precision automatic pipe bending machine proposed by the utility model;
图2为本实用新型提出的一种高精度全自动弯管机的多角度折弯装置折弯辊的结构示意图;2 is a schematic structural diagram of a bending roller of a multi-angle bending device of a high-precision automatic pipe bender proposed by the utility model;
图3为本实用新型提出的一种高精度全自动弯管机的多角度折弯装置的俯视图。3 is a top view of a multi-angle bending device of a high-precision automatic pipe bending machine proposed by the utility model.
图中:1、底板;101、万向轮;2、安装腔;3、工作台;301、滚球;302、电机;303、折弯辊;304、安装座;305、压力传感器;4、安装板;401、辅助滚轮;5、气缸;501、支撑板;502、夹持板;6、转轴一;601、传动组;602、转轴二;603、限位杆;604、角度标识;605、控制器;7、摇杆;701、消栓。In the picture: 1. Bottom plate; 101. Universal wheel; 2. Installation cavity; 3. Workbench; 301, Roller ball; 302, Motor; 303, Bending roller; Mounting plate; 401, auxiliary roller; 5, cylinder; 501, support plate; 502, clamping plate; 6,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
实施例1:Example 1:
参照图1-3,一种高精度全自动弯管机的多角度折弯装置,包括底板1,还包括:装配在底板1上的工作台3,工作台3上设置有多组折弯辊303,其中,底板1上设有用于驱动工作台3转动的驱动部,在工作台3转动通过折弯辊303能够对单根或多根管件进行同时折弯;限位杆603,设置在工作台3轴心处的正下方;安装座304,安装在工作台3的外壁;压力传感器305,装配在安装座304上;控制器605,设置在底板1上;角度标识604,设置在底板1上,其中,底板1上设置用于驱动限位杆603参照角度标识604进行转动调节的驱动组件。1-3, a multi-angle bending device of a high-precision automatic pipe bending machine includes a
驱动工作台3转动的驱动部包括安装腔2,安装腔2设置在底板1上,安装腔2安装有电机302,工作台3设置在电机302的输出端上。The driving part that drives the table 3 to rotate includes an installation cavity 2 , which is arranged on the
驱动限位杆603参照角度标识604进行转动调节的驱动组件包括转轴二602,转轴二602装配在安装腔2内,限位杆603设置在转轴二602上,底板1上装配有转轴一6,转轴一6通过传动组601驱动转轴二602转动,转轴一6的一端设置有摇杆7。The drive assembly for driving the
摇杆7与底板1的侧壁通过消栓701实现固定相连。The
工作台3上安装有气缸5,气缸5输出端设置有支撑板501,支撑板501上安装有夹持板502。An
底板1上对称安装有两组安装板4,两组安装板4均装配有辅助滚轮401。Two sets of mounting plates 4 are symmetrically mounted on the
首先,将待折弯的管件,从对称且等距排布多组的辅助滚轮401中间穿过,使其管件的顶端越过折弯辊303一段距离,进而使得辅助滚轮401能够管件起到限位、支撑的作用,随后,启动气缸5,气缸5驱动支撑板501移动,支撑板501带动夹持板502同步移动,进而使得夹持板502与折弯辊303侧壁相贴,进而达到对管件进行夹持固定,然后,启动电机302,电机302驱动工作台3转动,工作台3带动折弯辊303同步转动,进而在夹持板502的限位下能够实现对管件进行折弯,当工作台3带动压力传感器305与限位杆603相贴时,此时,压力传感器305将压力值转换成电信号,然后反馈到控制器605,进而使得控制器605控制电机302、气缸5停止工作,从而完成对管件的折弯,此时,气缸5通过支撑板501驱动夹持板502复位,取下完成折弯后的管件,随后,电机302驱动工作台3复位即可。First, pass the pipe to be bent through the middle of the
当需要对管件进行不同角度折弯时,首先,取下对转轴一6进行限位的消栓701,此时,人工手动驱动摇杆7转动,摇杆7驱动转轴一6转动,转轴一6通过传动组601驱动转轴二602转动,转轴二602带动限位杆603参照底板1上的角度标识604,进而能够在5度-90度内对限位杆603与压力传感器305之间的角度进行准确调节,从而达到在对管件折弯时实现5度-90度内多角度折弯;When the pipe fittings need to be bent at different angles, first, remove the
以三根需要折弯相同角度的管件为例,将三根待折弯的管件,从对称且上下等距排布多组的辅助滚轮401中间穿过,使其管件的顶端越过上下等距排布多组的折弯辊303一段距离,进而使得辅助滚轮401能够管件起到限位、支撑的作用,随后,启动气缸5,气缸5驱动支撑板501移动,支撑板501带动夹持板502同步移动,进而使得夹持板502与折弯辊303侧壁相贴,进而达到对管件进行夹持固定,然后,启动电机302,电机302驱动工作台3转动,工作台3带动折弯辊303同步转动,进而在夹持板502的限位下能够实现对三根管件进行同时折弯,提高了工作效率,当工作台3带动压力传感器305与限位杆603相贴时,此时,压力传感器305将压力值转换成电信号,然后反馈到控制器605,进而使得控制器605控制电机302、气缸5停止工作,从而完成对管件的折弯。Taking three pipe fittings that need to be bent at the same angle as an example, pass the three pipe fittings to be bent through the middle of the
实施例2:Example 2:
参照图1-3,一种高精度全自动弯管机的多角度折弯装置,与实施例1基本相同,更进一步的是,工作台3与底板1之间设置有滚球301;驱动部驱动工作台3转动时,通过滚球301,进而能够对工作台3提供稳定支撑。1-3, a multi-angle bending device of a high-precision automatic pipe bending machine is basically the same as the
实施例3:Example 3:
参照图1-3,一种高精度全自动弯管机的多角度折弯装置,与实施例1基本相同,更进一步的是,底板1底部设置有万向轮101;通过万向轮101与地面接触,进而能够对装置起到便于移动的效果,且移动到指定地点后,通过万向轮101上的自锁结构,进而能够对装置起到稳定支撑作用。Referring to Figures 1-3, a multi-angle bending device of a high-precision automatic pipe bending machine is basically the same as
本实用新型,通过对限位杆603与压力传感器305之间的角度进行准确调节,从而达到在对管件折弯时实现5度-90度内多角度折弯;通过多组设置的折弯辊303,进而能够对多组管件进行同时折弯,提高了工作效率。In the present invention, by accurately adjusting the angle between the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115591981A (en) * | 2022-10-10 | 2023-01-13 | 无锡市明成电器有限公司(Cn) | Variable-curvature steel pipe hydraulic bending device |
| CN117862291A (en) * | 2024-02-22 | 2024-04-12 | 南京高达管业科技有限公司 | A multi-angle bending device for stainless steel pipes adapted for automobiles |
-
2021
- 2021-12-10 CN CN202123096258.0U patent/CN217141832U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115591981A (en) * | 2022-10-10 | 2023-01-13 | 无锡市明成电器有限公司(Cn) | Variable-curvature steel pipe hydraulic bending device |
| CN117862291A (en) * | 2024-02-22 | 2024-04-12 | 南京高达管业科技有限公司 | A multi-angle bending device for stainless steel pipes adapted for automobiles |
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Granted publication date: 20220809 |
