CN217141793U - A tray correction device - Google Patents
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- CN217141793U CN217141793U CN202123256989.7U CN202123256989U CN217141793U CN 217141793 U CN217141793 U CN 217141793U CN 202123256989 U CN202123256989 U CN 202123256989U CN 217141793 U CN217141793 U CN 217141793U
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- 238000003825 pressing Methods 0.000 claims abstract description 72
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- 238000009434 installation Methods 0.000 claims description 5
- 230000005389 magnetism Effects 0.000 claims 6
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
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- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及靶材生产设备的技术领域,特别是涉及一种料盘矫正设备。The utility model relates to the technical field of target material production equipment, in particular to a material tray correction equipment.
背景技术Background technique
车间使用推舟烧结炉还原铟产品,推舟炉中需要用到不锈钢料盘装着石墨坩埚,坩埚上装着需要被还原的产品,多个料盘成排放在炉管中,没有滑行结构,整列料盘前进的动力是靠液压缸推动尾部的料盘,炉管中运行时温度很高,料盘在高温和挤压外力的作用下,料盘出来之后四个侧边都会发生变形,其中部分料盘变形严重会卡住石墨坩埚,料盘想要重复利用必须将料盘变形的位置校正压平整,以往的方法是人工用锤子对变形部位敲打校正,效率低、人工耗费体力大。The workshop uses a push boat sintering furnace to reduce indium products. In the push boat furnace, a stainless steel tray is used to hold a graphite crucible, and the crucible is loaded with the products to be reduced. Multiple trays are arranged in the furnace tube without a sliding structure. The driving force for the advance of the pan is to push the feeding pan at the rear by the hydraulic cylinder. The temperature in the furnace tube is very high. Under the action of high temperature and external extrusion force, the four sides of the feeding pan will be deformed after it comes out. If the plate is deformed seriously, the graphite crucible will be stuck. If the plate is to be reused, the deformed position of the plate must be corrected and flattened. The previous method is to manually tap and correct the deformed part with a hammer, which is inefficient and labor-intensive.
实用新型内容Utility model content
本实用新型的目的是:提供一种快速矫正料盘形状的料盘矫正设备,提高料盘的矫正效率,降低用工成本。The purpose of the utility model is to provide a material tray correction device for quickly correcting the shape of the material tray, so as to improve the correction efficiency of the material tray and reduce the labor cost.
为了实现上述目的,本实用新型提供了一种料盘矫正设备,包括机架和控制器,所述机架安装有用于放置料盘的升降平台,所述升降平台的一相对外侧分别设有前后压平装置和操作口,所述升降平台的另一相对外侧分别设有侧面压平装置,所述前后压平装置和所述操作口分别位于所述侧面压平装置的两侧,所述侧面压平装置包括侧支撑座,所述侧支撑座的上端沿X轴方向滑动安装有侧滑动连接板,所述侧滑动连接板朝向所述升降平台的一端安装有向下凸出的侧压平板,所述侧压平板与所述侧支撑座之间形成有侧矫正区间;In order to achieve the above purpose, the utility model provides a material tray straightening equipment, including a frame and a controller, the frame is equipped with a lifting platform for placing the material tray, and one opposite outer side of the lifting platform is provided with front and rear respectively. A flattening device and an operation port, the other opposite outer side of the lifting platform is respectively provided with a side flattening device, the front and rear flattening devices and the operation port are respectively located on both sides of the side flattening device, the side The flattening device includes a side support seat, the upper end of the side support seat is slidably installed with a side sliding connecting plate along the X-axis direction, and one end of the side sliding connecting plate facing the lifting platform is installed with a downwardly protruding side pressing plate , a side correction section is formed between the side pressing plate and the side support seat;
所述前后压平装置包括前后支撑座,所述前后支撑座的上端沿Y轴方向滑动安装有前后滑动连接板,所述前后滑动连接板朝向所述升降平台的一端安装有向下凸出的前后压平板,所述前后压平板与所述前后支撑座之间形成有前后矫正区间;The front and rear flattening devices include front and rear support seats, the upper ends of the front and rear support seats are slidably installed with front and rear sliding connecting plates along the Y-axis direction, and one end of the front and rear sliding connecting plates toward the lifting platform is installed with downwardly protruding. front and rear pressing plates, and a front and rear correction interval is formed between the front and rear pressing plates and the front and rear support seats;
所述控制器分别与所述升降平台、前后压平装置和侧面压平装置控制连接。The controller is respectively controlled and connected with the lifting platform, the front and rear flattening devices and the side flattening devices.
作为优选方案,所述升降平台设置有用于矫正所述料盘左侧面和右侧面的第一高度位置,所述升降平台移动至所述第一高度位置,两个所述侧压平板分别朝向所述侧压平板对应的侧支撑座同步移动,所述侧矫正区间的X轴方向距离缩小。As a preferred solution, the lifting platform is provided with a first height position for correcting the left and right sides of the material tray, the lifting platform moves to the first height position, and the two side pressing plates are respectively The side support base corresponding to the side pressing plate moves synchronously, and the distance in the X-axis direction of the side correction section is reduced.
作为优选方案,所述升降平台设置有用于取出料盘中的坩埚的第二高度位置,两个所述侧压平板的下端分别连接有卡位板,所述卡位板通过连接件与所述侧压平板的下端定位连接,所述升降平台移动至所述第二高度位置,两个所述侧压平板及所述卡位板分别朝向所述侧压平板对应的侧支撑座同步移动,所述第二高度位置低于所述第一高度位置。As a preferred solution, the lifting platform is provided with a second height position for taking out the crucible in the feeding tray, and the lower ends of the two side pressing plates are respectively connected with a clamping plate, and the clamping plate is connected to the The lower ends of the side pressing plates are positioned and connected, the lifting platform moves to the second height position, and the two side pressing plates and the clamping plate move synchronously toward the side support bases corresponding to the side pressing plates respectively, so the The second height position is lower than the first height position.
作为优选方案,所述连接件包括定位销和第一磁吸件,所述第一磁吸件位于所述卡位板的上端面,所述侧压平板的下端面设有与所述第一磁吸件位置对应设置的第二磁吸件,所述第一磁吸件与所述第二磁吸件磁吸配合,所述侧压平板的底面开设有位置与所述定位销对应设置的插销孔,所述定位销安装于插销孔。As a preferred solution, the connecting member includes a positioning pin and a first magnetic attraction member, the first magnetic attraction member is located on the upper end surface of the clamping plate, and the lower end surface of the side pressing plate is provided with the first magnetic attraction member. A second magnetic attraction piece corresponding to the position of the magnetic attraction piece, the first magnetic attraction piece is magnetically matched with the second magnetic attraction piece, and the bottom surface of the side pressing plate is provided with a position corresponding to the positioning pin. A pin hole, the positioning pin is installed in the pin hole.
作为优选方案,所述机架包括结构底板,所述侧支撑座和所述前后支撑座分别固定于所述结构底板,所述升降平台包括升降托板和升降驱动部,所述升降托板通过沿Z轴方向设置的升降轴与所述结构底板滑动连接,所述升降驱动部的驱动端与所述升降托板的底面传动配合安装。As a preferred solution, the frame includes a structural bottom plate, the side support base and the front and rear support bases are respectively fixed to the structural bottom plate, the lifting platform includes a lifting support plate and a lifting driving part, and the lifting support plate passes through The lifting shaft arranged along the Z-axis direction is slidably connected with the structural bottom plate, and the driving end of the lifting driving part is installed in a driving fit with the bottom surface of the lifting supporting plate.
作为优选方案,所述升降驱动部包括第一驱动端和第二驱动端,所述第一驱动端与所述第二驱动端的初始位置相同,所述第一驱动端的移动最高点位置位于所述第一高度位置,所述第二驱动端的移动最高点位置位于所述第二高度位置,所述第一驱动端与所述第二驱动端分别与所述升降托板活动抵顶配合。As a preferred solution, the lift drive part includes a first drive end and a second drive end, the first drive end and the second drive end have the same initial position, and the highest moving point of the first drive end is located at the At the first height position, the highest moving point position of the second driving end is located at the second height position, and the first driving end and the second driving end are respectively movably abutted against the lifting pallet.
作为优选方案,所述升降平台设置有用于矫正所述料盘前侧面和后侧面的第三高度位置,所述升降平台移动至所述第三高度位置,所述前后压平板朝向的前后支撑座移动,所述前后矫正区间的Y轴方向距离缩小。As a preferred solution, the lifting platform is provided with a third height position for correcting the front and rear sides of the material tray, the lifting platform moves to the third height position, and the front and rear support bases facing the front and rear flattening plates Moving, the distance in the Y-axis direction of the front and rear correction sections is reduced.
作为优选方案,所述侧滑动连接板的底面沿X轴方向开设有侧滑槽,所述侧支撑座的上端沿X轴方向固定有侧滑轨,所述侧滑轨安装于所述侧滑槽;As a preferred solution, the bottom surface of the side sliding connecting plate is provided with a side sliding groove along the X-axis direction, the upper end of the side support base is fixed with a side sliding rail along the X-axis direction, and the side sliding rail is installed on the side sliding rail. groove;
所述前后滑动连接板的底面沿Y轴方向开设有前后滑槽,所述前后支撑座的上端沿Y轴方向固定有前后滑轨,所述前后滑轨安装于所述前后滑槽。The bottom surface of the front and rear sliding connecting plates is provided with front and rear sliding grooves along the Y-axis direction, and the upper ends of the front and rear support bases are fixed with front and rear sliding rails along the Y-axis direction, and the front and rear sliding rails are installed in the front and rear sliding grooves.
作为优选方案,所述前后支撑座和/或所述侧支撑座朝向所述升降平台的一侧设有矫正垫板,所述前后支撑座的所述矫正垫板与所述前后压平板平行设置,所述侧支撑座的所述矫正垫板与所述侧压平板平行设置。As a preferred solution, the side of the front and rear support bases and/or the side support bases facing the lifting platform is provided with a straightening pad, and the straightening pads of the front and rear support bases are arranged in parallel with the front and rear pressing plates , the straightening pad of the side support seat is arranged in parallel with the side pressing plate.
作为优选方案,所述侧滑动连接板远离所述侧压平板的一端安装有侧驱动连接板,所述侧驱动连接板固定有侧驱动部,所述侧驱动部的驱动端与所述侧支撑座的所述矫正垫板连接;As a preferred solution, a side drive connecting plate is installed at one end of the side sliding connecting plate away from the side pressing plate, a side driving part is fixed on the side driving connecting plate, and the driving end of the side driving part is connected to the side support. The straightening pad of the seat is connected;
所述前后滑动连接板远离所述前后压平板的一端安装有前后驱动连接板,所述前后驱动连接板固定有前后驱动部,所述前后驱动部的驱动端与所述前后支撑座的所述矫正垫板连接。An end of the front and rear sliding connecting plate away from the front and rear pressing plate is installed with a front and rear drive connecting plate, and a front and rear driving part is fixed on the front and rear driving connecting plate. Correction pad connection.
本实用新型实施例一种料盘矫正设备与现有技术相比,其有益效果在于:通过控制器控制升降平台的升降,通过控制器控制前后压平装置的前后滑动连接板沿Y轴方向滑动,通过控制器控制侧面压平装置的侧滑动连接板沿X轴方向滑动。机架作为料盘矫正设备的主要支撑,升降平台用于放置料盘,通过操作口将料盘放置于升降平台,将料盘的两侧分别与升降平台两侧的侧面压平装置对应放置,料盘两侧的底部分别抵顶其对应一侧的侧支撑座放置,通过升降平台带动料盘升起,使侧压平板的下端插入料盘内,通过侧滑动连接板沿X轴方向滑动进而带动侧压平板移动,以缩小侧矫正区间的X轴方向的距离,进而实现对料盘侧面变形的矫正,当侧矫正区间X轴方向距离为零时,完成对料盘侧面的矫正。料盘的前侧面朝向升降平台外周的前后压平装置放置,料盘的前侧面的底部抵顶前后支撑座放置,通过升降平台带动料盘升起,使前后压平板的下端插入料盘内,通过前后滑动连接板沿Y轴方向滑动进而带动前后压平板移动,以缩小前后矫正区间的Y轴方向的距离,进而实现对料盘前侧面变形的矫正,当前后矫正区间Y轴方向距离为零时,完成对料盘侧面的矫正,进而实现对料盘的自动矫正,提高料盘矫正效率,降低人工成本。Compared with the prior art, a material tray straightening device according to the embodiment of the present utility model has the beneficial effects that the lifting platform is controlled by the controller, and the front and rear sliding connecting plates of the front and rear flattening devices are controlled by the controller to slide along the Y-axis direction. , the side sliding connecting plate of the side flattening device is controlled by the controller to slide along the X-axis direction. The frame is used as the main support for the tray leveling equipment. The lifting platform is used to place the tray. The tray is placed on the lifting platform through the operation port. The bottoms of the two sides of the tray are placed against the side support seat on the corresponding side respectively, and the tray is raised by the lifting platform, so that the lower end of the side pressing plate is inserted into the tray, and the side sliding connecting plate slides along the X-axis direction to drive the tray. The side pressing plate moves to reduce the distance in the X-axis direction of the side correction section, thereby realizing the correction of the deformation of the side of the tray. When the distance in the X-axis direction of the side correction section is zero, the correction of the side of the tray is completed. The front side of the material tray is placed towards the front and rear flattening devices on the outer periphery of the lifting platform, and the bottom of the front side of the material tray is placed against the front and rear support bases. The front and rear sliding connecting plates slide along the Y-axis direction to drive the front and rear flattening plates to move, so as to reduce the distance in the Y-axis direction of the front and rear correction intervals, and then realize the correction of the deformation of the front side of the material tray. When the distance in the Y-axis direction of the front and rear correction intervals is zero , complete the correction of the side of the tray, and then realize the automatic correction of the tray, improve the correction efficiency of the tray, and reduce labor costs.
附图说明Description of drawings
图1是本实用新型实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2是本实用新型实施例料盘的结构示意图。FIG. 2 is a schematic structural diagram of a material tray according to an embodiment of the present invention.
图3是本实用新型实施例料盘中放置坩埚的结构示意图。3 is a schematic structural diagram of placing a crucible in a material tray according to an embodiment of the present invention.
图4是本实用新型实施例侧面压平装置及升降平台安装于结构底板的结构示意图。4 is a schematic structural diagram of the side flattening device and the lifting platform installed on the structural bottom plate according to the embodiment of the present invention.
图5是本实用新型实施例侧面压平装置的结构示意图。5 is a schematic structural diagram of a side flattening device according to an embodiment of the present invention.
图6是本实用新型实施例侧面压平装置的仰视结构示意图。FIG. 6 is a schematic view of the bottom view of the side flattening device according to the embodiment of the present invention.
图7是本实用新型实施例前后压平装置的结构示意图。7 is a schematic structural diagram of the front and rear flattening devices according to the embodiment of the present invention.
图8是本实用新型实施例前后压平装置的背面的结构示意图。FIG. 8 is a schematic structural diagram of the back surface of the front and rear flattening device according to the embodiment of the present invention.
图中:In the picture:
10、机架;11、料盘;12、操作口;13、结构底板;14、矫正垫板;15、前后压平装置;16、侧面压平装置;17、坩埚;10. Rack; 11. Material tray; 12. Operation port; 13. Structural bottom plate; 14. Correction pad; 15. Front and rear flattening device; 16. Side flattening device; 17. Crucible;
20、升降平台;21、升降托板;22、升降驱动部;23、升降轴;24、第一驱动端;25、第二驱动端;20, lift platform; 21, lift pallet; 22, lift drive part; 23, lift shaft; 24, first drive end; 25, second drive end;
30、前后支撑座;31、前后滑动连接板;32、前后压平板;33、前后矫正区间;34、前后滑轨;35、前后驱动连接板;36、前后驱动部;30. Front and rear support seats; 31. Front and rear sliding connecting plates; 32. Front and rear pressing plates; 33. Front and rear correction sections; 34. Front and rear slide rails; 35. Front and rear drive connecting plates;
40、侧支撑座;41、侧滑动连接板;42、侧压平板;43、侧矫正区间;44、第二磁吸件;45、插销孔;46、侧滑轨;47、侧驱动连接板;48、侧驱动部;40, side support seat; 41, side sliding connecting plate; 42, side pressing plate; 43, side correction section; 44, second magnetic attraction piece; 45, bolt hole; ; 48. Side drive part;
50、卡位板;51、定位销;52、第一磁吸件。50, the card position plate; 51, the positioning pin; 52, the first magnetic attraction piece.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The specific embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本实用新型的描述中,应当理解的是,本实用新型中采用术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical" and "horizontal" are used in the present invention. ", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating Or imply that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,应当理解的是,本实用新型中采用术语“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是焊接连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be understood that the terms "connected", "connected", "fixed" and other terms used in the present invention should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or a welded connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
如图1至图8所示,本实用新型实施例优选实施例的一种料盘11矫正设备,包括机架10,机架10安装有用于放置料盘11的升降平台20,升降平台20的一相对外侧分别设有前后压平装置15和操作口12,升降平台20的另一相对外侧分别设有侧面压平装置16,前后压平装置15和操作口12分别位于侧面压平装置的两侧,侧面压平装置16包括侧支撑座40,侧支撑座40的上端沿X轴方向滑动安装有侧滑动连接板41,侧滑动连接板41朝向升降平台20的一端安装有向下凸出的侧压平板42,侧压平板42与侧支撑座40之间形成有侧矫正区间43;As shown in FIGS. 1 to 8 , a
前后压平装置15包括前后支撑座30,前后支撑座30的上端沿Y轴方向滑动安装有前后滑动连接板31,前后滑动连接板31朝向升降平台20的一端安装有向下凸出的前后压平板32,前后压平板32与前后支撑座30之间形成有前后矫正区间33。The front and
本实用新型的料盘11矫正设备,通过控制器控制升降平台20的升降,通过控制器控制前后压平装置15的前后滑动连接板31沿Y轴方向滑动,通过控制器控制侧面压平装置16的侧滑动连接板41沿X轴方向滑动。机架10作为料盘11矫正设备的主要支撑,升降平台20用于放置料盘11,通过操作口12将料盘11放置于升降平台20,将料盘11的两侧分别与升降平台20两侧的侧面压平装置16对应放置,料盘11两侧的底部分别抵顶其对应一侧的侧支撑座40放置,通过升降平台20带动料盘11升起,使侧压平板42的下端插入料盘11内,通过侧滑动连接板41沿X轴方向滑动进而带动侧压平板42移动,以缩小侧矫正区间43的X轴方向的距离,进而实现对料盘11侧面变形的矫正,当侧矫正区间43X轴方向距离为零时,完成对料盘11侧面的矫正。料盘11的前侧面朝向升降平台20外周的前后压平装置15放置,料盘11的前侧面的底部抵顶前后支撑座30放置,通过升降平台20带动料盘11升起,使前后压平板32的下端插入料盘11内,通过前后滑动连接板31沿Y轴方向滑动进而带动前后压平板32移动,以缩小前后矫正区间33的Y轴方向的距离,进而实现对料盘11前侧面变形的矫正,当前后矫正区间33Y轴方向距离为零时,完成对料盘11侧面的矫正,进而实现对料盘11的自动矫正,提高料盘11矫正效率,降低人工成本。In the
进一步的,升降平台20设置有用于矫正料盘11左侧面和右侧面的第一高度位置,升降平台20移动至第一高度位置,两个侧压平板42分别朝向侧压平板42对应的侧支撑座40同步移动,侧矫正区间43的X轴方向距离缩小,进而使料盘11的两侧面同时得以矫正,进一步提高矫正效率。作为优选的,在第一高度位置时,侧压平板42的下端与料盘11的底面抵贴,矫正效果更好。侧压平板42的长度与其对应矫正的料盘11的侧面长度相匹配,矫正效果好。Further, the
进一步的,如图5至图6所示,升降平台20设置有用于取出料盘11中的坩埚17的第二高度位置,两个侧压平板42的下端分别连接有卡位板50,卡位板50通过连接件与侧压平板42的下端定位连接,升降平台20移动至第二高度位置,两个侧压平板42及卡位板50分别朝向侧压平板42对应的侧支撑座40同步移动,第二高度位置低于第一高度位置。坩埚17放置于料盘11中,当坩埚17被卡住需要取出时,通过控制器控制升降平台20移动至第二高度位置,卡位板50的下端面高于坩埚17上端面且低于料盘11上端面,进而使将坩埚17卡住的料盘11侧面打开,同时不与坩埚17发生干涉,达到将坩埚17从料盘11取出的目的。Further, as shown in FIG. 5 to FIG. 6 , the
更为具体的,通过控制器控制升降平台20的高度位置,人工操作时,可以针对料盘11中的坩埚17是否被卡住而自行选择升降平台20的上升至第一高度位置或第二高度位置。More specifically, the height position of the
更为具体的,如图3、图5和图6所示,坩埚17的侧面具有下凹弧边,卡位板50的下端面的形状与凹弧边的形状向匹配,卡位板50的下端面向下凸出形成下凸弧边,下凹弧边与下凸弧边相匹配。More specifically, as shown in FIG. 3 , FIG. 5 and FIG. 6 , the side surface of the
进一步的,如图5至图6所示,连接件包括定位销51和第一磁吸件52,第一磁吸件52位于卡位板50的上端面,侧压平板42的下端面设有与第一磁吸件52位置对应设置的第二磁吸件44,第一磁吸件52与第二磁吸件44磁吸配合,侧压平板42的底面开设有位置与定位销51对应设置的插销孔45,定位销51安装于插销孔45。当坩埚17在料盘11中由于料盘11变形被卡住无法取出时,才需要在侧压平板42上安装卡位板50,因此,卡位板50的连接件包括定位销51和第一磁吸件52,将定位销51插装于插销孔45,起到导向定位安装作用,保证安装位置的准确性,通过第一磁吸件52与第二磁吸件44的磁吸配合,便于拆卸和安装,连接件与侧压平板42的连接安装方式简单,提高操作效率。Further, as shown in FIG. 5 to FIG. 6 , the connecting member includes a
进一步的,如图4所示,机架10包括结构底板13,侧支撑座40和前后支撑座30分别固定于结构底板13,升降平台20包括升降托板21和升降驱动部22,升降托板21通过沿Z轴方向设置的升降轴23与结构底板13滑动连接,升降驱动部22的驱动端与升降托板21的底面传动配合安装。侧支撑座40、前后支撑座30和升降平台20均安装于结构底板13,结构整体性好,结构稳定性更强。升降托板21用于放置料盘11,升降托板21位于结构底板13上方,升降托板21通过升降轴23与结构底板13滑动连接,升降轴23起升降导向作用,通过升降驱动部22驱动升降托板21上升,以实现将料盘11托起,使侧压平板42或前后压平板32插入料盘11中对料盘11进行矫正。Further, as shown in FIG. 4 , the
进一步的,如图4所示,升降驱动部22包括第一驱动端24和第二驱动端25,第一驱动端24与第二驱动端25的初始位置相同,第一驱动端24的移动最高点位置位于第一高度位置,第二驱动端25的移动最高点位置位于第二高度位置,第一驱动端24与第二驱动端25分别与升降托板21活动抵顶配合。第一驱动端24与第二驱动端25均没有与升降托板21固定连接,第一驱动端24或第二驱动端25伸长时,将升降托板21顶起,第一驱动端24或第二驱动端25回收时,升降托板21在重力作用下向下滑动。由于将料盘11的侧面矫正以及将料盘11中坩埚17被卡住进行矫正后取出为两个独立的操作过程,因此设置两个行程不同的驱动端以满足对升降托板21不同高度的需求,且操作相互独立,操作选择灵活性强。Further, as shown in FIG. 4 , the
更为具体的,如图4所示,升降驱动部22包括第一气缸和第二气缸,第一气缸的驱动端为第一驱动端24,第二气缸的驱动端为第二驱动端25。More specifically, as shown in FIG. 4 , the
进一步的,升降平台20设置有用于矫正料盘11前侧面和后侧面的第三高度位置,升降平台20移动至第三高度位置,前后压平板32朝向的前后支撑座30移动,前后矫正区间33的Y轴方向距离缩小,进而实现料盘11前侧或后侧进行矫正,当前后矫正区间33的Y轴方向距离为零,则料盘11前侧或后侧矫正完成。当然,第三高度位置可以与第一高度位置相同,则第三高度位置与第一高度位置均有第一驱动端24进行驱动,或第三高度位置与第一高度位置不同,则可增加第三驱动端用于驱动升降平台20移动至第三高度位置或在第一驱动端24设置两个不同的行程以使通过一个驱动端实现两个不同行程控制。在第三高度位置时,前后压平板32的下端面与料盘11的底面抵贴,矫正效果好。作为优选的,前后压平板32的长度与其对应矫正侧面的长度相适应,矫正效果好。Further, the
进一步的,如图5所示,侧滑动连接板41的底面沿X轴方向开设有侧滑槽,侧支撑座40的上端沿X轴方向固定有侧滑轨46,侧滑轨46安装于侧滑槽,侧滑动连接板41中的侧滑槽通过侧滑轨46与侧支撑座40滑动连接,通过侧滑槽与侧滑轨46的配合,实现侧压平板42的X轴方向的滑动,进而实现对料盘11左右侧板的形状矫正。Further, as shown in FIG. 5 , the bottom surface of the side sliding connecting
如图8所示,前后滑动连接板31的底面沿Y轴方向开设有前后滑槽,前后支撑座30的上端沿Y轴方向固定有前后滑轨34,前后滑轨34安装于前后滑槽,前后滑动连接板31中的前后滑槽通过前后滑轨34与前后支撑座30滑动连接,通过前后滑槽与前后滑轨34的配合,实现前后压平板32的Y轴方向的滑动,进而实现对料盘11前后侧板的形状矫正。As shown in FIG. 8 , the bottom surface of the front and rear sliding connecting
作为优选的,如图7所示,前后滑轨34与侧滑轨46为T形滑轨,前后滑槽与侧滑槽均为T形槽,T形滑轨与T形槽匹配安装。Preferably, as shown in FIG. 7 , the front and rear slide rails 34 and the side slide rails 46 are T-shaped slide rails.
进一步的,如图5和图8所示,前后支撑座30和/或侧支撑座40朝向升降平台20的一侧设有矫正垫板14,前后支撑座30的矫正垫板14与前后压平板32平行设置,侧支撑座40的矫正垫板14与侧压平板42平行设置。通过更换不同厚度的矫正垫板14或改变矫正垫板14的数量,以适应不同外轮廓尺寸的料盘11的矫正,增大料盘11矫正设备的适用范围。Further, as shown in FIGS. 5 and 8 , the side of the front and rear support bases 30 and/or the side support bases 40 facing the
进一步的,如图5所示,侧滑动连接板41远离侧压平板42的一端安装有侧驱动连接板47,侧驱动连接板47固定有侧驱动部48,侧驱动部48的驱动端与侧支撑座40的矫正垫板14连接,侧驱动部48通过侧驱动连接板47驱动侧滑动连接板41沿X轴方向滑动,在侧驱动部48的驱动端伸长时,侧压平板42与侧支撑座40的矫正垫板14靠近,以缩小侧矫正区间43的X轴方向的距离,以实现对料盘11的左右侧板的形状矫正。Further, as shown in FIG. 5 , a side
如图8所示,前后滑动连接板31远离前后压平板32的一端安装有前后驱动连接板35,前后驱动连接板35固定有前后驱动部36,前后驱动部36的驱动端与前后支撑座30的矫正垫板14连接。前后驱动部36通过前后驱动连接板35驱动前后滑动连接板31沿Y轴方向滑动,在前后驱动部36的驱动端伸长时,前后压平板32与前后支撑座30的矫正垫板14靠近,以缩小前后矫正区间33的Y轴方向的距离,以实现对料盘11的前后侧板的形状矫正。As shown in FIG. 8 , an end of the front and rear sliding connecting
本实用新型的工作过程为:人工将料盘11从操作口12放置于升降平台20,升降平台20上升至第一高度位置,料盘11左右两侧的侧压平板42均位于料盘11中,料盘11朝向侧支撑座40的一侧的底部抵顶侧支撑座40,两个侧压平板42分别在向其对应的侧支撑座40的方向移动过程中,侧压平板42与其对应一侧的料盘11侧面卡紧,以实现对料盘11左右侧面撑开,实现对料盘11左右侧面的矫正,料盘11左右侧面矫正完成后,第一驱动端24下移,升降平台20下移,侧压平板42远离料盘11,完成对料盘11左右两侧的形状矫正。The working process of the utility model is as follows: manually place the
人工将料盘11从操作口12放置于升降平台20,升降平台20上升至第三高度位置,前后压平板32均位于料盘11中,料盘11的前侧面朝向前后支撑座30的一侧的底部抵顶前后支撑座30,前后压平板32在向前后支撑座30的方向移动过程中,前后压平板32与其对应一侧的料盘11前侧面卡紧,以实现对料盘11前侧面撑开,实现对料盘11前侧面的矫正,料盘11前侧面矫正完成后,第一驱动端24下移,升降平台20下移,前后压平板32远离料盘11,完成对料盘11前侧的形状矫正。通过人工将料盘11旋转,将料盘11的后侧面朝向前后支撑座30的一侧的底部抵顶前后支撑座30,重复上升前侧面矫正步骤,即可完成对料盘11后侧面的矫正。Manually place the
当料盘11中的坩埚17被料盘11变形卡住,人工将料盘11从操作口12放置于升降平台20,升降平台20上升至第二高度位置,料盘11左右两侧的侧压平板42安装有卡位板50,卡位板50的下端均位于料盘11中并位于坩埚17上端面的上方,两个侧压平板42的卡位板50分别在向其对应的侧支撑座40的方向移动过程中,卡位板50与其对应一侧的料盘11侧面卡紧,以实现对料盘11左右侧面撑开,实现对料盘11左右侧面的变形恢复第二驱动端25下移,升降平台20下移,卡位板50远离料盘11,将坩埚17取出。When the
以上均为独立的操作过程,在实际操作中可根据实际料盘11的变形情况而选择矫正恢复操作组合。The above are all independent operation processes. In actual operation, a combination of correction and restoration operations can be selected according to the actual deformation of the
综上,本实用新型实施例提供一种料盘11矫正设备,通过控制器控制升降平台20的升降,通过控制器控制前后压平装置15的前后滑动连接板31沿Y轴方向滑动,通过控制器控制侧面压平装置16的侧滑动连接板41沿X轴方向滑动。机架10作为料盘11矫正设备的主要支撑,升降平台20用于放置料盘11,通过操作口12将料盘11放置于升降平台20,将料盘11的两侧分别与升降平台20两侧的侧面压平装置16对应放置,料盘11两侧的底部分别抵顶其对应一侧的侧支撑座40放置,通过升降平台20带动料盘11升起,使侧压平板42的下端插入料盘11内,通过侧滑动连接板41沿X轴方向滑动进而带动侧压平板42移动,以缩小侧矫正区间43的X轴方向的距离,进而实现对料盘11侧面变形的矫正,当侧矫正区间43X轴方向距离为零时,完成对料盘11侧面的矫正。料盘11的前侧面朝向升降平台20外周的前后压平装置15放置,料盘11的前侧面的底部抵顶前后支撑座30放置,通过升降平台20带动料盘11升起,使前后压平板32的下端插入料盘11内,通过前后滑动连接板31沿Y轴方向滑动进而带动前后压平板32移动,以缩小前后矫正区间33的Y轴方向的距离,进而实现对料盘11前侧面变形的矫正,当前后矫正区间33Y轴方向距离为零时,完成对料盘11侧面的矫正,进而实现对料盘11的自动矫正,提高料盘11矫正效率,降低人工成本。To sum up, the embodiment of the present invention provides a straightening device for the
以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and replacements can be made. These improvements and replacements It should also be regarded as the protection scope of the present invention.
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