CN217122883U

CN217122883U - Capacitor chip sprays descaling machine

Info

Publication number: CN217122883U
Application number: CN202220968849.8U
Authority: CN
Inventors: 齐红道; 赖伟容
Original assignee: Foshan Jisheng Intelligent Equipment Co ltd
Current assignee: Foshan Jisheng Intelligent Equipment Co ltd
Priority date: 2022-04-21
Filing date: 2022-04-21
Publication date: 2022-08-05
Anticipated expiration: 2032-04-21

Abstract

The utility model discloses a clearance machine is sprayed to electric capacity chip, including frame, loading attachment, rubber chain conveyor, spray gun device and play core conveyer, loading attachment, rubber chain conveyor, spray gun device all locate in the frame with going out the core conveyer, and the one end of rubber chain conveyor is located to loading attachment, and rubber chain conveyor includes rubber chain conveyor and lower rubber chain conveyor, and the spray gun device includes the spray gun, and the spray gun is two sets of, is located the left and right sides of rubber chain conveyor respectively, goes out the other end that rubber chain conveyor was located to the core conveyer. The capacitor chip conveyed by the feeding device can be clamped tightly by the upper rubber chain conveying device and the lower rubber chain conveying device; then the spray gun sprays out the glass pearl, and the gold spraying granule of adhesion is clear away through the friction to the periphery of spun glass pearl effect on the capacitor chip, need not artifical manual clearance, and the capacitor chip is automatic to be carried, has reduced the manual work, has improved efficiency, does benefit to reduce cost, improves degree of automation.

Description

Capacitor chip sprays descaling machine

Technical Field

The utility model belongs to an important equipment of condenser chip production especially relates to a clearance machine is sprayed to electric capacity chip.

Background

After the capacitor chip is processed by the metal spraying procedure, a large amount of metal spraying particle dust is adhered to the circumferential surfaces at two sides, and the surface is required to be cleaned. At present, the common method is to wrap the capacitor chip with a paper protection layer and then tear off the capacitor chip to clean the capacitor chip. The operation consumes a great amount of labor, increases the manufacturing cost, has complicated process flow, and is not favorable for the modern large production rhythm and the automatic production requirement.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a can solve at least one in the above-mentioned problem a capacitor chip sprays descaling machine and production method thereof.

According to an aspect of the utility model, an aspect provides a capacitor chip sprays descaling machine, which comprises a frame, loading attachment, rubber chain conveyor, spray gun device and play core conveyor all locate in the frame, the one end of rubber chain conveyor is located to loading attachment, rubber chain conveyor includes rubber chain conveyor and lower rubber chain conveyor, it sets up relatively from top to bottom with lower rubber chain conveyor to go up rubber chain conveyor, spray gun device includes the spray gun, the spray gun is two sets of, be located the left and right sides of rubber chain conveyor respectively, the other end of rubber chain conveyor is located to play core conveyor.

The utility model has the advantages that: the capacitor chip conveyed by the feeding device can be clamped tightly by the upper rubber chain conveying device and the lower rubber chain conveying device; then through being equipped with the spray gun among the spray gun device, spout the glass pearl, the spun glass pearl is used in the periphery of electric capacity chip, clears away the metal spraying granule of adhesion through the friction, need not artifical manual clearance, and electric capacity chip is automatic to be carried, has reduced the manual work, has improved efficiency, does benefit to reduce cost, improves degree of automation.

In some embodiments, the feeding device comprises a vibrating disk and a core feeding conveyor, the vibrating disk is arranged on one side of the rack, one end of the core feeding conveyor is communicated with an outlet of the vibrating disk, and the other end of the core feeding conveyor is communicated with one end of the lower rubber chain conveying device. From this, through the vibration of vibration dish, can realize capacitor chip's orderly transport to carry to rubber chain conveyor department down through advancing the core conveyer, realize capacitor chip's automatic conveying.

In some embodiments, the lower rubber chain conveying device comprises a motor, two rubber chains and two transmission gears, wherein one transmission gear is connected with an output shaft of the motor, the rubber chains are wound on the two transmission gears, the upper rubber chain conveying device and the lower rubber chain conveying device are identical in structure, and the rubber chains in the upper rubber chain conveying device and the lower rubber chain conveying device are arranged oppositely. Therefore, the motor can drive the rubber chain to drive the capacitor chip pressed by the upper rubber chain conveying device and the lower rubber chain conveying device to move.

In some embodiments, the capacitor chip spray cleaning machine further comprises an upper and lower adjusting device, the upper and lower adjusting device comprises a mounting frame, an adjusting screw rod and an adjusting handle, the mounting frame is arranged above the rack, one end of the adjusting screw rod vertically penetrates through the mounting frame and then is arranged on the rack, the adjusting handle is arranged at the other end of the adjusting screw rod, and the upper rubber chain conveying device is arranged on the mounting frame. From this, adjusting device about being equipped with can drive adjusting screw through rotating adjustment handle and rotate to realize reciprocating of mounting bracket, and then drive rubber chain conveyor and reciprocate, thereby guaranteed that the electric capacity chip can be compressed tightly by last rubber chain conveyor and lower rubber chain conveyor, guaranteed that the electric capacity chip can normally clear up the surface.

In some embodiments, the spray guns comprise a first group of spray guns and a second group of spray guns which are respectively positioned at the left side and the right side of the rubber chain conveyor, the first group of spray guns comprises three first spray guns, the second group of spray guns comprises three second spray guns, the gun mouths of the three first spray guns are sequentially inclined upwards, horizontal and inclined downwards, and the gun mouths of the three second spray guns are sequentially inclined downwards, horizontal and inclined upwards. From this, be equipped with two sets of spray guns, can conveniently clear up capacitor chip both sides, the direction of each spray gun is different in two sets of spray guns, can be so that capacitor chip side homoenergetic clears up, has guaranteed cleaning quality.

In some embodiments, the spray gun apparatus further comprises a first spray gun support and a second spray gun support, the first spray gun support and the second spray gun support are respectively disposed on two sides of the frame, the first spray gun is connected with the first spray gun support, and the second spray gun is connected with the second spray gun support. Therefore, the two spray gun supports are arranged, so that the installation of each spray gun can be facilitated; the spray gun is connected with the corresponding spray gun support, so that the installation angle of the spray gun can be conveniently adjusted, and the capacitor chip can be cleaned up.

In some embodiments, the first spray gun has the same structure as the second spray gun, the first spray gun comprises a gun body and a nozzle, the nozzle is arranged at the front end of the gun body, the nozzle is made of boron carbide, the tail end of the gun body is provided with an air inlet, the air inlet is communicated with the nozzle, one side of the gun body is provided with a glass bead inlet, a slotted hole is formed in the glass bead inlet, and the glass bead inlet is communicated with the nozzle. Therefore, the arrangement of the nozzle, the air inlet and the glass bead inlet is beneficial to reducing the volume of the whole spray gun; the particle size of the glass beads can be reduced by spraying through the nozzle, so that small products can be cleaned; meanwhile, the nozzle is made of boron carbide, so that the wear resistance of the nozzle is ensured, and the service life of the whole nozzle is prolonged.

In some embodiments, the capacitor chip spray cleaning machine further comprises a rubber chain guard, wherein the rubber chain guard is arranged on both sides of the upper rubber chain conveying device and the lower rubber chain conveying device, and the rubber chain guard is made of polyurethane. From this, through being equipped with rubber chain backplate, can protect the rubber chain, prevent that the glass pearl from playing the guard action to the damage of rubber chain when spraying.

In some embodiments, the capacitor chip spray cleaning machine further comprises a baffle plate, the baffle plate is arranged on the rack and horizontally arranged, the baffle plate is located between the lower rubber chain conveying device and the upper rubber chain conveying device, and the baffle plate is made of tungsten-cobalt alloy. Therefore, the glass beads can be blocked by arranging the baffle; meanwhile, the baffle is made of tungsten-cobalt alloy, so that the durability of the baffle is improved, and the service life of the baffle is prolonged.

Drawings

FIG. 1 is a schematic view of a capacitor chip spray cleaner with a housing.

Fig. 2 is a schematic top view of a capacitor chip spray cleaning machine.

FIG. 3 is a schematic structural diagram of a part of a capacitor chip spray cleaning machine.

Fig. 4 is a schematic structural view of a part of the structure in fig. 3.

FIG. 5 is a schematic structural diagram of a first spray gun in the capacitor chip spray cleaning machine.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Refer to fig. 1 to 5. Capacitor chip sprays descaling machine, which comprises a frame 1, loading attachment 2, rubber chain conveyor 3, spray gun device 4 and play core conveyor 5 are all located on frame 1, the one end of rubber chain conveyor 3 is located to loading attachment 2, rubber chain conveyor 3 includes rubber chain conveyor 31 and lower rubber chain conveyor 32, go up rubber chain conveyor 31 and relative setting from top to bottom of lower rubber chain conveyor 32, spray gun device 4 includes spray gun 41, spray gun 41 is two sets of, be located the left and right sides of rubber chain conveyor 3 respectively, the other end of rubber chain conveyor 3 is located to play core conveyor 5.

When the spraying cleaning machine for the capacitor chip is used, the capacitor chip 9 after the metal spraying process is conveyed to the rubber chain conveyor 3 through the feeding device 2, and the capacitor chip is clamped and conveyed by the upper rubber chain conveyor 31 and the lower rubber chain conveyor 32; the spray guns 41 on the two sides of the rubber chain conveyor 3 spray glass beads to the two sides of the capacitor chip 9, the sprayed glass beads act on the circumferential surface of the capacitor chip 9, adhered metal spraying particles are removed through friction, manual cleaning is not needed, the capacitor chip is automatically conveyed, manpower is reduced, efficiency is improved, cost is reduced, and automation degree is improved.

In practice, a housing 10 may be provided on the outside of the housing 1 to improve the integrity.

The feeding device 2 comprises a vibrating disc 21 and a core feeding conveyor 22, the vibrating disc 21 is arranged on one side of the rack 1, one end of the core feeding conveyor 22 is communicated with an outlet of the vibrating disc 21, and the other end of the core feeding conveyor 22 is communicated with one end of the lower rubber chain conveying device 32. Specifically, the capacitor chips after the metal spraying process are placed in a vibration tray 21, and orderly output of the capacitor chips is realized through vibration and falls onto a core feeding conveyor 22. The core feeding conveyor 22 is a conveying structure that is commonly used in the prior art and drives a conveying belt to convey by a motor, and details are not described here. The capacitor chip can be transported by the core-feeding conveyor 22.

The lower rubber chain conveying device 32 comprises a motor 321, two rubber chains 322 and two transmission gears 323, wherein one of the two transmission gears 323 is connected with an output shaft of the motor 321, the rubber chains 322 are wound on the two transmission gears 323, the upper rubber chain conveying device 31 and the lower rubber chain conveying device 32 are identical in structure, and the rubber chains in the upper rubber chain conveying device 31 and the rubber chains in the lower rubber chain conveying device 32 are arranged oppositely. In the actual use process, the rubber chain is manufactured by adding a cover plate on each section of the roller chain and then embedding a rubber block, so that the wear resistance of the rubber and the high-strength connecting force of the roller chain are combined, and the rubber chain can be used for a long time in the severe environment in the jet cleaning process.

When the capacitor chip is conveyed between the lower rubber chain conveying device 32 and the upper rubber chain conveying device 31, the upper and lower rubber chains 322 clamp the capacitor chip and convey the capacitor chip along with the rotation of the rubber chains 322.

The utility model discloses a capacitor chip sprays descaling machine still includes upper and lower adjusting device 6, and upper and lower adjusting device 6 includes mounting bracket 61, adjusting screw and adjustment handle 63, and 1 top in the frame is located to mounting bracket 61, and on frame 1 was located after the vertical mounting bracket 61 that passes of adjusting screw's one end, adjusting handle 63 located adjusting screw's the other end, goes up rubber chain conveyor 31 and locates on mounting bracket 61. Through adjusting device 6 about being equipped with, can realize mounting bracket 61 and last rubber chain conveyor 31's upper and lower regulation, adjust from top to bottom according to the size of the capacitor chip of difference, satisfy different capacitor chip processing requirements to guaranteed that last rubber chain conveyor 31 and lower rubber chain conveyor 32 can press from both sides the capacitor chip of carrying tightly, do benefit to the clearance effect of guaranteeing capacitor chip.

The spray guns 41 comprise a first group of spray guns and a second group of spray guns, the first group of spray guns and the second group of spray guns are respectively positioned on the left side and the right side of the rubber chain conveyor 3, the first group of spray guns comprise three first spray guns 411, the second group of spray guns comprise three second spray guns 412, the gun mouths of the three first spray guns 411 are in an inclined upward direction, a horizontal direction and an inclined downward direction in sequence, and the gun mouths of the three second spray guns 412 are in an inclined downward direction, a horizontal direction and an inclined upward direction in sequence. From this, each group of spray gun can clear up the corresponding side of electric capacity chip. Through the orientation of each spray gun in every group spray gun, can all realize the clearance to the upper and middle, the lower part of capacitor chip each side, guaranteed that the spray gun when spraying the glass pearl, the glass pearl can be used whole positions of treating the clearance, guaranteed the cleaning quality. Simultaneously, the orientation of two relative spray guns in two sets of spray guns realizes the dislocation to a certain extent, has reduced the interference between the glass pearl that jets out.

The spray gun device 4 further comprises a first spray gun support 42 and a second spray gun support 43, the first spray gun support 42 and the second spray gun support 43 are respectively fixed on two sides of the frame 1 through bolts, the first spray gun 411 is connected with the first spray gun support 42, and the second spray gun 412 is connected with the second spray gun support 43. The joints of the spray guns and the corresponding spray gun supports 43 can be screwed and fixed through threads, and the installation is convenient.

The first spray gun 411 and the second spray gun 412 have the same structure, the first spray gun 411 comprises a gun body 413 and a nozzle 414, the nozzle 414 is arranged at the front end of the gun body 413, the nozzle 414 is made of boron carbide, the tail end of the gun body 413 is provided with an air inlet 415, the air inlet 415 is communicated with the nozzle 414, one side of the gun body 413 is provided with a glass bead inlet 416, the glass bead inlet 416 is provided with a slotted hole 417, and the glass bead inlet 416 is communicated with the nozzle 414. Wherein, the slot 417 is a strip-shaped hole, and the width is smaller than the width of the opening of the glass bead inlet, so that the glass bead can conveniently enter the gun body 413 through the slot 417. When the cleaning device is used, high-pressure gas is introduced into the gas inlet 415, the glass beads falling into the gun body 413 from the slotted hole 417 are sprayed out through the nozzle 414 under the action of the high-pressure gas, and the sprayed glass beads act on the capacitor chip, so that the capacitor chip is cleaned.

The cleaned capacitor chip is delivered by the upper rubber chain conveying device 31 and the lower rubber chain conveying device 32, conveyed to the core discharging conveyor 5, and conveyed to the next process by the core discharging conveyor 5. Wherein, the structure of the core discharging conveyor 5 is the same as that of the core feeding conveyor 5.

The utility model discloses a capacitor chip sprays descaling machine still includes rubber chain backplate 7, goes up rubber chain conveyor 31 and all is equipped with rubber chain backplate 7 with lower rubber chain conveyor 32's both sides, and the material of rubber chain backplate 7 is polyurethane. Because the roller chain of the rubber chain is made of manganese steel, the wear resistance is poorer than that of rubber, a polyurethane guard plate is required to be used for protecting the interior of the channel, so that sprayed glass beads are prevented from hitting the roller chain, and the service life is ensured.

The utility model discloses a capacitor chip sprays descaling machine still includes baffle 8, and baffle 8 is located on frame 1 to the level sets up, and baffle 8 is located down between rubber chain conveyor 32 and the last rubber chain conveyor 31, and baffle 8's material is the tungsten cobalt alloy. The baffle plate 8 can block the sprayed glass beads. As the baffle 8 is made of tungsten-cobalt alloy, the wear resistance of the baffle 8 is greatly improved, and the service life is prolonged.

The utility model discloses a combined action of electric capacity chip spray cleaner loading attachment 2, rubber chain conveyer 3, spray gun device 4 and play core conveyer 5 has realized electric capacity chip's automatic clearance and transport, need not artifical manual operation, has saved the manual work greatly, has reduced the cost of labor; meanwhile, the automation degree is improved.

The above is only the preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept, and these all fall into the protection scope of the present invention.

Claims

1. The capacitor chip jet cleaning machine is characterized by comprising a machine frame (1), a feeding device (2), a rubber chain conveyor (3), a spray gun device (4) and a core discharging conveyor (5), the feeding device (2), the rubber chain conveyor (3), the spray gun device (4) and the core discharging conveyor (5) are all arranged on the frame (1), the feeding device (2) is arranged at one end of the rubber chain conveyor (3), the rubber chain conveyor (3) comprises an upper rubber chain conveying device (31) and a lower rubber chain conveying device (32), the upper rubber chain conveying device (31) and the lower rubber chain conveying device (32) are arranged oppositely up and down, the spray gun device (4) comprises two groups of spray guns (41), the two groups of spray guns (41) are respectively positioned at the left side and the right side of the rubber chain conveyor (3), the core discharging conveyor (5) is arranged at the other end of the rubber chain conveyor (3).

2. The capacitive chip spray cleaning machine according to claim 1, wherein the feeding device (2) comprises a vibrating disk (21) and a core feeding conveyor (22), the vibrating disk (21) is arranged on one side of the rack (1), one end of the core feeding conveyor (22) is communicated with an outlet of the vibrating disk (21), and the other end of the core feeding conveyor (22) is communicated with one end of the lower rubber chain conveying device (32).

3. The capacitive chip spray cleaning machine according to claim 1 or 2, wherein the lower rubber chain conveying device (32) comprises a motor (321), two rubber chains (322) and two transmission gears (323), one of the two transmission gears (323) is connected with an output shaft of the motor (321), the rubber chains (322) are wound on the two transmission gears (323), the upper rubber chain conveying device (31) and the lower rubber chain conveying device (32) have the same structure, and the rubber chains in the upper rubber chain conveying device (31) and the lower rubber chain conveying device (32) are arranged oppositely.

4. The capacitive chip spray cleaner according to claim 3, further comprising an upper and lower adjusting device (6), wherein the upper and lower adjusting device (6) comprises a mounting frame (61), an adjusting screw and an adjusting handle (63), the mounting frame (61) is arranged above the rack (1), one end of the adjusting screw is vertically arranged on the rack (1) after passing through the mounting frame (61), the adjusting handle (63) is arranged at the other end of the adjusting screw, and the upper rubber chain conveying device (31) is arranged on the mounting frame (61).

5. The capacitor chip spray cleaner according to claim 3, wherein the spray guns (41) comprise a first group of spray guns and a second group of spray guns which are respectively positioned at the left side and the right side of the rubber chain conveyor (3), the first group of spray guns comprises three first spray guns (411), the second group of spray guns comprises three second spray guns (412), the nozzle directions of the three first spray guns (411) are sequentially inclined upwards, horizontal and inclined downwards, and the nozzle directions of the three second spray guns (412) are sequentially inclined downwards, horizontal and inclined upwards.

6. The capacitor chip spray cleaner according to claim 5, wherein the spray gun device (4) further comprises a first spray gun support (42) and a second spray gun support (43), the first spray gun support (42) and the second spray gun support (43) are respectively arranged on two sides of the rack (1), the first spray gun (411) is connected with the first spray gun support (42), and the second spray gun (412) is connected with the second spray gun support (43).

7. The capacitive chip spray cleaner according to claim 5, wherein the first spray gun (411) and the second spray gun (412) have the same structure, the first spray gun (411) comprises a gun body (413) and a nozzle (414), the nozzle (414) is arranged at the front end of the gun body (413), the nozzle (414) is made of boron carbide, an air inlet (415) is arranged at the tail end of the gun body (413), the air inlet (415) is communicated with the nozzle (414), a glass bead inlet (416) is arranged at one side of the gun body (413), a slot hole (417) is formed at the glass bead inlet (416), and the glass bead inlet (416) is communicated with the nozzle (414).

8. The capacitor chip spray cleaning machine according to claim 3, further comprising a rubber chain guard (7), wherein the rubber chain guard (7) is disposed on each of two sides of the upper rubber chain conveying device (31) and the lower rubber chain conveying device (32), and the rubber chain guard (7) is made of polyurethane.

9. The capacitor chip spray cleaning machine according to claim 8, further comprising a baffle (8), wherein the baffle (8) is arranged on the rack (1) and horizontally arranged, the baffle (8) is arranged between the lower rubber chain conveying device (32) and the upper rubber chain conveying device (31), and the baffle (8) is made of tungsten-cobalt alloy.