CN217121414U - A stamping device for auto parts that can quickly take out parts - Google Patents
A stamping device for auto parts that can quickly take out parts Download PDFInfo
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- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000004080 punching Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000006116 polymerization reaction Methods 0.000 abstract description 4
- 229920000642 polymer Polymers 0.000 abstract description 2
- 239000000872 buffer Substances 0.000 description 14
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- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
本实用新型公开了一种可快速取件的汽车零部件冲压装置,涉及汽车零部件加工技术领域,包括冲压装置操作台,所述冲压装置操作台包括有液压装置,所述液压装置的底部固定连接有定位板,所述定位板的内壁上活动连接有冲压装置,所述冲压装置的下方设置有冲压模具。本实用新型通过采用升降板、取件板、取件器、辅助撑柱和软性橡胶气囊之间的配合,通过升降板的升降,带动取件板上升,使得取件器与冲压完成的零部件的底面接触,再利用辅助撑柱和软性橡胶气囊的配合,将零部件平稳顶出,配合软性橡胶气囊自身所具备的高分子聚合特性,增加了与零部件接触时的摩擦力,使得零部件取出时更加稳定,使得设备的生产效率和安全性得到进一步提升。
The utility model discloses a stamping device for automobile parts that can quickly take out parts, which relates to the technical field of automobile parts processing. A positioning plate is connected, the inner wall of the positioning plate is movably connected with a punching device, and a punching die is arranged below the punching device. The utility model adopts the cooperation among the lifting plate, the fetching plate, the fetching device, the auxiliary support column and the soft rubber air bag, and drives the fetching plate to rise through the lifting of the lifting plate, so that the fetching device and the stamping completed zero The bottom surface of the parts is in contact, and then the auxiliary support column and the soft rubber airbag are used to push out the parts smoothly. The high polymer polymerization characteristics of the soft rubber airbag itself increase the friction force when it comes into contact with the parts. It makes the parts more stable when they are taken out, which further improves the production efficiency and safety of the equipment.
Description
技术领域technical field
本实用新型涉及汽车零部件加工技术领域,具体涉及一种可快速取件的汽车零部件冲压装置。The utility model relates to the technical field of auto parts processing, in particular to a stamping device for auto parts that can quickly take out parts.
背景技术Background technique
冲压是靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件的成形加工方法,冲压机床作为一种常用的机械加工设备,在机械加工领域有着广泛的应用,冲压机床主要包括凹模和凸模,冲压件放置在凸模上面,然后通过凹模的上下往复运动,从而对其进行冲压,随着汽车制造业的发展越来越迅速,模具的种类和结构也越来越复杂,而在冲压装置的使用过程中,加工工件的取件也是很重要的一道工序。Stamping is a forming and processing method that relies on presses and dies to apply external forces to sheets, strips, pipes and profiles to cause plastic deformation or separation to obtain workpieces of desired shape and size. Processing equipment has a wide range of applications in the field of mechanical processing. Stamping machine tools mainly include concave dies and punches. The stamping parts are placed on the punches, and then the punches are reciprocated through the up and down movement of the die to stamp them. With the automobile manufacturing industry The development of dies is getting faster and faster, and the types and structures of dies are becoming more and more complicated. In the process of using stamping devices, the removal of workpieces is also a very important process.
针对现有技术存在以下问题:The following problems exist for the prior art:
在使用冲压装置对汽车零部件进行生产加工时,多数情况下需要工人手动将加工完成的零件取下,在操作的过程中,不但存在很大的危险性,也需要停止机器,进行取件,极大的影响了设备的生产加工,导致设备的生产效率降低,安全性降低的问题,在进行冲压生产加工时,由于冲压设备的压力较大,会对装置和材料产生极大的冲击,长时间遭受巨大压力,会使得设备损坏率增加,以致影响设备的正常使用,导致装置的使用寿命降低,使用成本增加的问题。When using a stamping device to produce and process auto parts, in most cases, workers need to manually remove the processed parts. In the process of operation, there is not only great danger, but also need to stop the machine and pick up the parts. It greatly affects the production and processing of the equipment, resulting in the reduction of the production efficiency and safety of the equipment. During the stamping production and processing, due to the high pressure of the stamping equipment, it will have a great impact on the device and materials, and the long The huge pressure of time will increase the damage rate of the equipment, which will affect the normal use of the equipment, reduce the service life of the device, and increase the cost of use.
实用新型内容Utility model content
本实用新型提供一种可快速取件的汽车零部件冲压装置,有效的解决了现有技术中存在的问题。The utility model provides a stamping device for automobile parts that can quickly take out parts, which effectively solves the problems existing in the prior art.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种可快速取件的汽车零部件冲压装置,包括冲压装置操作台,所述冲压装置操作台包括有液压装置,所述液压装置的底部固定连接有定位板,所述定位板的内壁上活动连接有冲压装置,所述冲压装置的下方设置有冲压模具,所述冲压模具的顶部固定连接有辅助缓冲取件机构,所述冲压模具的两侧固定连接有取件机构,所述取件机构包括有取件器,所述取件器包括有辅助撑柱,所述辅助撑柱的顶部固定连接有软性橡胶气囊,所述辅助缓冲取件机构包括有软性橡胶皮垫,所述软性橡胶皮垫的底面固定连接有连接件,所述软性橡胶皮垫的外表面与冲压模具的内壁活动连接,所述取件机构包括有底座,所述底座的侧面与冲压模具的侧面固定连接,所述底座的上表面固定连接有升降板,所述升降板的输出端固定连接有取件板。A punching device for auto parts that can quickly take out parts, including a punching device operating table, the punching device operating table includes a hydraulic device, a positioning plate is fixedly connected to the bottom of the hydraulic device, and the inner wall of the positioning plate is movable on the inner wall. A punching device is connected, a punching die is arranged below the punching device, an auxiliary buffer pickup mechanism is fixedly connected to the top of the punching die, and a pickup mechanism is fixedly connected to both sides of the punching die, and the pickup mechanism It includes a fetching device, the fetching device includes an auxiliary support column, the top of the auxiliary support column is fixedly connected with a soft rubber air bag, and the auxiliary buffer and retrieval mechanism includes a soft rubber leather pad, and the soft rubber The bottom surface of the flexible rubber pad is fixedly connected with a connector, the outer surface of the flexible rubber pad is movably connected with the inner wall of the stamping die, and the pick-up mechanism includes a base, the side of the base is fixed with the side of the stamping die A lift plate is fixedly connected to the upper surface of the base, and a pick-up plate is fixedly connected to the output end of the lift plate.
本实用新型技术方案的进一步改进在于:所述取件板的顶部与取件器的底面固定连接,所述取件器均匀分布在取件板的上表面上。A further improvement of the technical solution of the present invention is that the top of the pick-up board is fixedly connected to the bottom surface of the pick-up device, and the pick-up device is evenly distributed on the upper surface of the pick-up board.
采用上述技术方案,该方案中的底座、升降板、取件板和取件器共同配合,使得取件更加快速。With the above technical solution, the base, the lifting plate, the picking plate and the picking device in the solution cooperate together, so that the picking is faster.
本实用新型技术方案的进一步改进在于:所述辅助撑柱的底面固定连接有顶环,所述辅助撑柱均匀分布在顶环的上表面上,所述顶环的底部固定连接有底柱,所述底柱的底面与取件板的上表面固定连接。A further improvement of the technical solution of the present invention is that: the bottom surface of the auxiliary support column is fixedly connected with a top ring, the auxiliary support column is evenly distributed on the upper surface of the top ring, and the bottom of the top ring is fixedly connected with a bottom column, The bottom surface of the bottom column is fixedly connected with the upper surface of the pick-up board.
采用上述技术方案,该方案中的底柱、顶环、辅助撑柱和软性橡胶气囊共同配合,增加零部件取出时的摩擦力,使得零部件的取出更加稳定。With the above technical solution, the bottom column, the top ring, the auxiliary support column and the soft rubber airbag in this solution cooperate together to increase the frictional force when the parts are taken out, so that the parts are taken out more stably.
本实用新型技术方案的进一步改进在于:所述连接件的底面固定连接有软性支撑柱,所述软性支撑柱的一端固定连接有升降环,所述升降环的内壁上活动连接有立柱,所述立柱的底部固定连接有底盘。A further improvement of the technical solution of the present invention is that: the bottom surface of the connecting piece is fixedly connected with a flexible support column, one end of the flexible support column is fixedly connected with a lifting ring, and the inner wall of the lifting ring is movably connected with a column, The bottom of the column is fixedly connected with a chassis.
采用上述技术方案,该方案中的底盘、立柱、升降环、连接件和软性支撑柱共同配合,对冲压时的压力进行缓冲。By adopting the above technical solution, the chassis, the upright column, the lifting ring, the connecting piece and the soft support column in the solution cooperate together to buffer the pressure during punching.
本实用新型技术方案的进一步改进在于:所述软性支撑柱均匀分布在连接件的顶面上,所述立柱的外表面顶端与连接件的内壁滑动连接,所述辅助缓冲取件机构均匀分布在冲压模具的上表面四角上。A further improvement of the technical solution of the present utility model is that: the soft support columns are evenly distributed on the top surface of the connecting piece, the top of the outer surface of the vertical column is slidably connected to the inner wall of the connecting piece, and the auxiliary buffer pick-up mechanism is evenly distributed On the four corners of the upper surface of the stamping die.
采用上述技术方案,该方案中的立柱、软性支撑柱、升降环和连接件共同配合,减小装置受损的几率。With the above technical solution, the upright column, the soft support column, the lifting ring and the connecting piece in the solution cooperate together to reduce the probability of damage to the device.
本实用新型技术方案的进一步改进在于:所述冲压模具的上表面开设有冲压模槽,所述冲压模具的上表面四角开设有辅助槽,所述辅助槽的内壁底面与底盘的底面固定连接。A further improvement of the technical solution of the present utility model is that: the upper surface of the punching die is provided with a punching die groove, the upper surface of the punching die is provided with auxiliary grooves at four corners, and the inner wall bottom surface of the auxiliary groove is fixedly connected with the bottom surface of the chassis.
采用上述技术方案,该方案中的冲压模槽、辅助槽和底盘共同配合,使得冲压过程更加便捷,自动化程度更高。By adopting the above technical solution, the stamping die groove, the auxiliary groove and the chassis in the solution cooperate together, which makes the stamping process more convenient and the degree of automation is higher.
本实用新型技术方案的进一步改进在于:所述底盘的上表面上固定连接有固定套壳,所述固定套壳的顶部固定连接有软性抗压囊,所述升降环的底面固定连接有压壳,所述压壳的底面与软性抗压囊的外表面活动连接,所述固定套壳关于底盘的中心线对称设置。A further improvement of the technical solution of the present utility model is that a fixed casing is fixedly connected to the upper surface of the chassis, a soft pressure-resistant bag is fixedly connected to the top of the fixed casing, and a pressure-resistant bag is fixedly connected to the bottom surface of the lifting ring. The bottom surface of the pressure shell is movably connected to the outer surface of the soft pressure-resistant bladder, and the fixed sleeve is symmetrically arranged with respect to the center line of the chassis.
采用上述技术方案,该方案中的固定套壳、软性抗压囊、升降环和压壳共同配合,进行二次缓冲,同时为零部件的取件提供辅助的推力。By adopting the above technical solution, the fixed sleeve, the soft anti-pressure bladder, the lifting ring and the pressure shell in this solution cooperate together to perform secondary buffering and at the same time provide auxiliary thrust for the fetching of parts.
由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:Due to the adoption of the above-mentioned technical solutions, the technical progress achieved by the present utility model relative to the prior art is:
1、本实用新型提供一种可快速取件的汽车零部件冲压装置,采用升降板、取件板、取件器、辅助撑柱和软性橡胶气囊之间的配合,通过升降板的升降,带动取件板上升,使得取件器与冲压完成的零部件的底面接触,再利用辅助撑柱和软性橡胶气囊的配合,将零部件平稳顶出,配合软性橡胶气囊自身所具备的高分子聚合特性,增加了与零部件接触时的摩擦力,使得零部件取出时更加稳定,提高了设备的生产效率和安全性。1. The utility model provides a stamping device for auto parts that can quickly take parts, which adopts the cooperation between a lifting plate, a picking plate, a picking device, an auxiliary support column and a soft rubber airbag, and through the lifting of the lifting plate, Drive the pick-up plate to rise, so that the pick-up device contacts the bottom surface of the stamped parts, and then use the cooperation of the auxiliary support column and the soft rubber airbag to push the parts out smoothly, and match the high-quality soft rubber airbag itself. The molecular polymerization characteristics increase the friction force when it comes into contact with the parts, making the parts more stable when they are taken out, and improving the production efficiency and safety of the equipment.
2、本实用新型提供一种可快速取件的汽车零部件冲压装置,采用立柱、升降环、软性支撑柱、连接件和软性橡胶皮垫之间的配合,通过软性橡胶皮垫与零部件原料的接触,使得软性橡胶皮垫受压时,将压力输送至连接件,利用连接件与软性支撑柱的配合,带动升降环在立柱上滑动,对冲压产生的压力,进行一定范围内的缓冲,提高了装置的使用寿命,减少了使用时的成本。2. The utility model provides a stamping device for auto parts that can be quickly removed, which adopts the cooperation between the upright column, the lifting ring, the soft support column, the connecting piece and the soft rubber pad, and the soft rubber pad and the The contact of the raw materials of the parts makes the soft rubber pad press the pressure, and the pressure is transmitted to the connecting piece, and the lifting ring is driven to slide on the column by the cooperation of the connecting piece and the soft support column, and the pressure generated by the stamping can be adjusted to a certain extent. The buffer within the range increases the service life of the device and reduces the cost during use.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的结构取件机构的立体示意图;Fig. 2 is the three-dimensional schematic diagram of the structural pick-up mechanism of the present invention;
图3为本实用新型的结构A处放大示意图;Fig. 3 is the enlarged schematic diagram of the structure A of the present invention;
图4为本实用新型的结构冲压模具的立体示意图;Fig. 4 is the three-dimensional schematic diagram of the structural stamping die of the utility model;
图5为本实用新型的结构辅助缓冲取件机构的立体示意图。FIG. 5 is a perspective view of the structure-assisted buffer pick-up mechanism of the present invention.
图中:1、冲压装置操作台;11、液压装置;12、定位板;In the figure: 1. Operating table of stamping device; 11. Hydraulic device; 12. Positioning plate;
2、冲压装置;3、冲压模具;31、冲压模槽;32、辅助槽;2. Stamping device; 3. Stamping die; 31. Stamping die slot; 32. Auxiliary slot;
4、辅助缓冲取件机构;41、底盘;411、固定套壳;412、软性抗压囊;4. Auxiliary buffer pickup mechanism; 41. Chassis; 411. Fixed sleeve; 412. Soft pressure-resistant bladder;
42、立柱;42. Column;
43、升降环;431、软性支撑柱;432、压壳;43, lifting ring; 431, soft support column; 432, pressure shell;
44、连接件;45、软性橡胶皮垫;44. Connector; 45. Soft rubber pad;
5、取件机构;51、底座;52、升降板;53、取件板;5. Pick-up mechanism; 51. Base; 52. Lifting plate; 53. Pick-up board;
54、取件器;541、底柱;542、顶环;543、辅助撑柱;544、软性橡胶气囊。54. Piece picker; 541, Bottom column; 542, Top ring; 543, Auxiliary support column; 544, Soft rubber airbag.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步详细说明:Below in conjunction with embodiment, the utility model is described in further detail:
实施例1Example 1
如图1-5所示,本实用新型提供了一种可快速取件的汽车零部件冲压装置,包括冲压装置操作台1,冲压装置操作台1包括有液压装置11,液压装置11的底部固定连接有定位板12,定位板12的内壁上活动连接有冲压装置2,冲压装置2的下方设置有冲压模具3,冲压模具3的顶部固定连接有辅助缓冲取件机构4,冲压模具3的两侧固定连接有取件机构5,取件机构5包括有取件器54,取件器54包括有辅助撑柱543,辅助撑柱543的顶部固定连接有软性橡胶气囊544,辅助缓冲取件机构4包括有软性橡胶皮垫45,软性橡胶皮垫45的底面固定连接有连接件44,软性橡胶皮垫45的外表面与冲压模具3的内壁活动连接,取件机构5包括有底座51,底座51的侧面与冲压模具3的侧面固定连接,底座51的上表面固定连接有升降板52,升降板52的输出端固定连接有取件板53,取件板53的顶部与取件器54的底面固定连接,取件器54均匀分布在取件板53的上表面上,辅助撑柱543的底面固定连接有顶环542,辅助撑柱543均匀分布在顶环542的上表面上,顶环542的底部固定连接有底柱541,底柱541的底面与取件板53的上表面固定连接。As shown in Figures 1-5, the present utility model provides a stamping device for auto parts that can quickly take out parts, including a stamping device operating table 1, the stamping device operating table 1 includes a
在本实施例中,采用升降板52、取件板53、取件器54、辅助撑柱543和软性橡胶气囊544之间的配合,通过升降板52的升降,带动取件板53上升,使得取件器54与冲压完成的零部件的底面接触,再利用辅助撑柱543和软性橡胶气囊544的配合,将零部件平稳顶出,配合软性橡胶气囊544自身所具备的高分子聚合特性,增加了与零部件接触时的摩擦力,使得零部件取出时更加稳定,使得设备的生产效率和安全性得到进一步提升。In this embodiment, the cooperation between the lifting
实施例2Example 2
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,连接件44的底面固定连接有软性支撑柱431,软性支撑柱431的一端固定连接有升降环43,升降环43的内壁上活动连接有立柱42,立柱42的底部固定连接有底盘41,软性支撑柱431均匀分布在连接件44的顶面上,立柱42的外表面顶端与连接件44的内壁滑动连接,辅助缓冲取件机构4均匀分布在冲压模具3的上表面四角上,冲压模具3的上表面开设有冲压模槽31,冲压模具3的上表面四角开设有辅助槽32,辅助槽32的内壁底面与底盘41的底面固定连接。As shown in Figures 1-5, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, a
在本实施例中,采用立柱42、升降环43、软性支撑柱431、连接件44和软性橡胶皮垫45之间的配合,通过软性橡胶皮垫45与零部件原料的接触,使得软性橡胶皮垫45受压时,将压力输送至连接件44,利用连接件44与软性支撑柱431的配合,带动升降环43在立柱42上滑动,对冲压产生的压力,进行一定范围内的缓冲,使得装置的使用寿命得到提高,使用成本得到显著减少。In this embodiment, the cooperation between the
实施例3Example 3
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,底盘41的上表面上固定连接有固定套壳411,固定套壳411的顶部固定连接有软性抗压囊412,升降环43的底面固定连接有压壳432,压壳432的底面与软性抗压囊412的外表面活动连接,固定套壳411关于底盘41的中心线对称设置。As shown in Figures 1-5, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, a fixed
在本实施例中,通过升降环43受压在立柱42上滑动,带动压壳432下降,与软性抗压囊412接触,配合底盘41和固定套壳411,对压力进行二次缓冲,同时利用软性抗压囊412内部压强的变化,推动升降环43回弹,为零部件的取件提供辅助的推力,使得零部件的取件更加便捷,快速,使得装置的生产效率和利用效率进一步提高。In this embodiment, the lifting
下面具体说一下该可快速取件的汽车零部件冲压装置的工作原理。The working principle of the auto parts stamping device that can be quickly taken out is described in detail below.
如图1-5所示,在使用时,首先将板材放置在冲压模具3上,然后利用液压装置11的伸缩,推动定位板12移动,对汽车零部件板材进行固定,然后利用冲压装置2对板材进行冲压,配合冲压模槽31对板材进行成型操作,同时通过软性橡胶皮垫45与零部件原料的接触,使得软性橡胶皮垫45受压时,将压力输送至连接件44,利用连接件44与软性支撑柱431的配合,带动升降环43在立柱42上滑动,对冲压产生的压力,进行一定范围内的缓冲,然后通过升降环43受压在立柱42上滑动,带动压壳432下降,与软性抗压囊412接触,配合底盘41和固定套壳411,对压力进行二次缓冲,然后利用液压装置11带动定位板12上升,同时利用软性抗压囊412内部压强的变化,推动升降环43回弹,为零部件的取件提供辅助的推力,然后通过升降板52的升降,带动取件板53上升,使得取件器54与冲压完成的零部件的底面接触,再利用辅助撑柱543和软性橡胶气囊544的配合,将零部件平稳顶出,配合软性橡胶气囊544自身所具备的高分子聚合特性,增加了与零部件接触时的摩擦力,保障零部件取件时的平稳性和安全性。As shown in Figure 1-5, when in use, first place the plate on the stamping die 3, and then use the expansion and contraction of the
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The present invention has been generally described in detail above, but on the basis of the present invention, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, any modification or improvement without departing from the spirit of the present invention is within the protection scope of the present invention.
Claims (7)
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