CN217104381U - Napping mechanism of high-breathability natural fiber blended fabric - Google Patents
Napping mechanism of high-breathability natural fiber blended fabric Download PDFInfo
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- CN217104381U CN217104381U CN202220696087.0U CN202220696087U CN217104381U CN 217104381 U CN217104381 U CN 217104381U CN 202220696087 U CN202220696087 U CN 202220696087U CN 217104381 U CN217104381 U CN 217104381U
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- 239000004744 fabric Substances 0.000 title claims abstract description 44
- 239000000835 fiber Substances 0.000 title claims abstract description 16
- 239000000428 dust Substances 0.000 claims abstract description 48
- 238000004804 winding Methods 0.000 claims description 38
- 230000001680 brushing effect Effects 0.000 claims description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 238000010009 beating Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract 5
- 239000012141 concentrate Substances 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 244000144992 flock Species 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于拉毛设备技术领域,涉及一种高透气天然纤维混纺面料的拉毛机构。The utility model belongs to the technical field of hair pulling equipment, and relates to a hair pulling mechanism for highly breathable natural fiber blended fabrics.
背景技术Background technique
根据不同的生产要求,往往需要对面料进行拉毛、拉绒和造粒等加工处理,拉毛是利用针辊的转动对面料进行起毛加工,拉毛后的面料更加柔软,且保暖性更好。现有的拉毛设备在对面料进行拉毛加工时,容易产生毛絮,且毛絮质量较轻容易飘散到空中,不便收集处理,空中飘散的毛絮容易造成机械堵塞,降低了拉毛机的实用性。According to different production requirements, it is often necessary to process the fabric such as brushing, brushing and granulation. The brushing is to use the rotation of the needle roller to raise the fabric, and the brushed fabric is softer and warmer. The existing fluffing equipment is easy to produce fluff when the fabric is fluffed, and the fluff quality is relatively light and easy to be scattered in the air, which is inconvenient to collect and process, and the fluff scattered in the air is easy to cause mechanical blockage, which reduces the practicality of the fluffing machine. .
实用新型内容Utility model content
本实用新型的目的是针对现有的技术存在上述问题,提出了一种高透气天然纤维混纺面料的拉毛机构,便于集中收集毛絮,拉毛效率高,结构简单,操作便捷。The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and proposes a napping mechanism for highly breathable natural fiber blended fabrics, which is convenient for centralized collection of fluff, has high napping efficiency, simple structure and convenient operation.
本实用新型的目的可通过下列技术方案来实现:一种高透气天然纤维混纺面料的拉毛机构,包括工作台,所述工作台上依次固定有放卷组件、拉毛组件、收卷组件,其特征在于,所述放卷组件包括放卷支架、放卷辊,所述放卷辊转动连接在放卷支架上,所述拉毛组件包括箱体、拉毛辊、静电发生器、吸尘泵、吸尘箱、除尘板,所述箱体前端开有进料口,箱体后端开有出料口,所述拉毛辊转动连接在箱体内,所述静电发生器固定在箱体内底部,所述除尘板固定在箱体内且位于拉毛辊下方,所述静电发生器的正负极电线与除尘板电连接,所述吸尘泵固定在除尘板顶部边缘,所述吸尘箱固定在工作台上,所述吸尘箱连接有吸尘管,吸尘管穿过箱体一侧与吸尘泵相连通,所述收卷组件包括收卷支架、收卷辊,所述收卷辊转动连接在收卷支架上,所述收卷支架一侧固定有驱动收卷辊转动的收卷电机。The purpose of the present utility model can be achieved through the following technical solutions: a hair pulling mechanism for highly breathable natural fiber blended fabrics, including a workbench, on which an unwinding assembly, a hair pulling assembly, and a winding assembly are sequentially fixed. In that, the unwinding assembly includes an unwinding support and an unwinding roller, the unwinding roller is rotatably connected to the unwinding support, and the brushing assembly includes a box body, a brushing roller, an electrostatic generator, a vacuum pump, and a vacuum cleaner. Box and dust removal board, the front end of the box is provided with a feeding port, the rear end of the box is provided with a discharge port, the brushing roller is rotatably connected in the box, the electrostatic generator is fixed at the bottom of the box, the dust removal The board is fixed in the box and below the brushing roller, the positive and negative wires of the electrostatic generator are electrically connected with the dust removal board, the dust suction pump is fixed on the top edge of the dust removal board, and the dust suction box is fixed on the workbench, The dust suction box is connected with a dust suction pipe, and the dust suction pipe passes through one side of the box and communicates with the dust suction pump. On the winding support, a winding motor for driving the rotation of the winding roller is fixed on one side of the winding support.
本实用新型通过设置有静电发生器、除尘板对拉毛过程中产生飘散在空中的毛絮进行吸附收集,通过吸尘泵、吸尘箱相配合,将除尘板上的毛絮清理出箱体。The utility model is provided with an electrostatic generator and a dust removal board to adsorb and collect the flocks scattered in the air during the brushing process, and the flocks on the dust removal board are cleaned out of the box by the cooperation of a dust suction pump and a dust suction box.
进一步的,所述的箱体内并列转动连接有两个拉毛辊。可对面料上下两面同时进行拉毛处理,提高加工效率。Further, two brushing rollers are rotatably connected in parallel in the box. The upper and lower sides of the fabric can be brushed at the same time to improve the processing efficiency.
进一步的,所述的放卷支架上端具有通孔,所述通孔上穿插有连杆,所述连杆一端固定有擦块,擦块位于放卷支架内且与放卷辊表面相贴靠,所述连杆另一端固定有限位块,限位块位于支架外且能与放卷支架顶部相抵靠,所述连杆上套设有弹簧,所述弹簧一端抵靠在放卷支架内顶壁上,另一端抵靠在擦块上。Further, the upper end of the unwinding support has a through hole, a connecting rod is inserted through the through hole, and one end of the connecting rod is fixed with a rubbing block, and the wiping block is located in the unwinding support and is in contact with the surface of the unwinding roller. , the other end of the connecting rod is fixed with a limit block, the limit block is located outside the bracket and can abut against the top of the unwinding bracket, the connecting rod is sleeved with a spring, and one end of the spring abuts on the inner top of the unwinding bracket on the wall and the other end against the wiper.
擦块能一直与放卷辊表面相贴靠,放卷辊在转动放卷面料时,擦块对面料表面进行清洁,擦块将面料表面的杂质清理。The wiping block can always be in contact with the surface of the unwinding roller. When the unwinding roller rotates and unwinding the fabric, the wiping block cleans the surface of the fabric, and the wiping block cleans the impurities on the surface of the fabric.
进一步的,所述的收卷支架内固定有安装板,安装板位于收卷辊下方,所述安装板上端面固定有伸缩杆,所述伸缩杆上端连接有铝棒,铝棒的两端下侧均连接有接地,所述铝棒与收卷辊下端面相贴靠。Further, a mounting plate is fixed in the winding support, the mounting plate is located below the winding roller, a telescopic rod is fixed on the upper end of the mounting plate, an aluminum rod is connected to the upper end of the telescopic rod, and both ends of the aluminum rod are under Both sides are connected with grounding, and the aluminum rod is in contact with the lower end surface of the winding roller.
铝棒能一直与收卷辊表面相贴靠,收卷辊在转动收卷面料时,铝棒能将面料与收卷辊之间摩擦产生的静电导走,避免面料表面因静电而吸附灰尘杂质。The aluminum bar can always be in contact with the surface of the rewinding roller. When the rewinding roller rotates and rewinds the fabric, the aluminum bar can guide away the static electricity generated by the friction between the fabric and the rewinding roller, so as to prevent the surface of the fabric from attracting dust and impurities due to static electricity. .
进一步的,所述的安装板为绝缘板。Further, the mounting plate is an insulating plate.
进一步的,所述的出料口和进料口均设置有毛刷。Further, both the discharge port and the feed port are provided with brushes.
进一步的,所述的箱体内设置有拍打机构,所述拍打组件包括震动电机,所述震动电机一端固定在箱体内壁上且位于拉毛辊一侧,所述震动电机连接有能拍打面料的拍打棒,所述箱体内转动连接有牵引辊,所述牵引辊位于拉辊和震动电机之间。Further, a flapping mechanism is provided in the box, and the flapping component includes a vibration motor, one end of the vibration motor is fixed on the inner wall of the box and is located on the side of the hair-raising roller, and the vibration motor is connected with a flapper capable of flapping the fabric. A pulling roller is rotatably connected in the box, and the pulling roller is located between the pulling roller and the vibration motor.
与现有技术相比,本实用新型的优点有:Compared with the prior art, the advantages of the present utility model are:
1、本实用新型设置有拉毛组件,并列设有两个拉毛辊,可同时对面料上下两面进行拉毛处理,提高拉毛效率,由于面料在拉毛处理过程中容易产生飘散空气中的毛絮,本实用新型通过除尘板、静电发生器将毛絮吸附到除尘板上,再通过吸尘泵、吸尘箱相配合将毛絮清理出箱体;1. The utility model is provided with a brushing component, and two brushing rollers are arranged in parallel, so that the upper and lower sides of the fabric can be brushed at the same time, and the brushing efficiency can be improved. The new type adsorbs the fluff to the dust board through the dust removal board and the electrostatic generator, and then cleans the fluff out of the box through the cooperation of the vacuum pump and the vacuum box;
2、本实用新型通过设置擦块对放卷辊上缠绕的面料的表面清理杂质,便有后续加工;2. The utility model cleans the impurities on the surface of the fabric wound on the unwinding roller by setting the wiper block, so as to have subsequent processing;
3、本实用新型通过设置铝棒,将面料与收卷辊之间摩擦产生的静电导走,避免面料表面因静电而吸附灰尘杂质;3. The utility model guides away the static electricity generated by the friction between the fabric and the winding roller by setting the aluminum rod, so as to prevent the surface of the fabric from attracting dust and impurities due to static electricity;
附图说明Description of drawings
图1是本实用新型高透气天然纤维混纺面料的拉毛机构的结构示意图。Fig. 1 is the structural schematic diagram of the pulling mechanism of the highly breathable natural fiber blended fabric of the present invention.
图2是本实用新型高透气天然纤维混纺面料的拉毛机构的放卷组件的结构示意图。2 is a schematic structural diagram of the unwinding component of the pulling mechanism of the highly breathable natural fiber blended fabric of the present invention.
图3是本实用新型高透气天然纤维混纺面料的拉毛机构的收卷组件的结构示意图。FIG. 3 is a schematic structural diagram of the winding assembly of the pulling mechanism of the highly breathable natural fiber blended fabric of the present invention.
图中,1、工作台;2、放卷支架;3、放卷辊;4、箱体;5、拉毛辊;6、静电发生器;7、吸尘泵;8、吸尘箱;9、除尘板;10、进料口;11、出料口;12、吸尘管;13、收卷支架;14、收卷辊;15、收卷电机;16、连杆;17、擦块;18、限位块;19、弹簧;20、安装板;21、伸缩杆;22、铝棒;23、接地线;24、毛刷;25、震动电机;26、拍打棒;27、牵引辊。In the figure, 1. Workbench; 2. Unwinding bracket; 3. Unwinding roller; 4. Box body; 5. Raising roller; 6. Electrostatic generator; 7. Dust pump; Dust removal board; 10, feeding port; 11, discharging port; 12, dust suction pipe; 13, rewinding bracket; 14, rewinding roller; 15, rewinding motor; 16, connecting rod; 17, wiping block; 18 , limit block; 19, spring; 20, mounting plate; 21, telescopic rod; 22, aluminum rod; 23, ground wire; 24, brush; 25, vibration motor; 26, flapping rod; 27, traction roller.
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the present utility model combined with the accompanying drawings to further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.
如图1所示,本高透气天然纤维混纺面料的拉毛机构,包括工作台1,所述工作台1上依次固定有放卷组件、拉毛组件、收卷组件,所述放卷组件包括放卷支架2、放卷辊3,所述放卷辊3转动连接在放卷支架2上,所述拉毛组件包括箱体4、拉毛辊5、静电发生器6、吸尘泵7、吸尘箱8、除尘板9,所述箱体4前端开有进料口10,箱体4后端开有出料口11,所述拉毛辊5转动连接在箱体4内,所述静电发生器6固定在箱体4内底部,所述除尘板9固定在箱体4内且位于拉毛辊5下方,所述静电发生器6的正负极电线与除尘板9电连接,所述吸尘泵7固定在除尘板9顶部边缘,所述吸尘箱8固定在工作台1上,所述吸尘箱8连接有吸尘管12,吸尘管12穿过箱体4一侧与吸尘泵7相连通,所述收卷组件包括收卷支架13、收卷辊14,所述收卷辊14转动连接在收卷支架13上,所述收卷支架13一侧固定有驱动收卷辊14转动的收卷电机15,所述的箱体4内并列转动连接有两个拉毛辊5,所述出料口11和进料口10均设置有毛刷24,所述箱体4内设置有拍打机构,所述拍打组件包括震动电机25,所述震动电机25一端固定在箱体4内壁上且位于拉毛辊5一侧,所述震动电机25连接有能拍打面料的拍打棒26,所述箱体4内转动连接有牵引辊27,所述牵引辊27位于拉辊和震动电机25之间。As shown in FIG. 1 , the drawing mechanism of the highly breathable natural fiber blended fabric includes a workbench 1 on which an unwinding assembly, a drawing assembly and a winding assembly are fixed in sequence, and the unwinding assembly includes an unwinding assembly.
如图2所示,所述放卷支架2上端具有通孔,所述通孔上穿插有连杆16,所述连杆16一端固定有擦块17,擦块17位于放卷支架2内且与放卷辊3表面相贴靠,所述连杆16另一端固定有限位块18,限位块18位于支架外且能与放卷支架2顶部相抵靠,所述连杆16上套设有弹簧19,所述弹簧19一端抵靠在放卷支架2内顶壁上,另一端抵靠在擦块17上。As shown in FIG. 2 , the upper end of the
如图3所示,所述收卷支架13内固定有安装板20,安装板20位于收卷辊14下方,所述安装板20上端面固定有伸缩杆21,所述伸缩杆21上端连接有铝棒22,铝棒22的两端下侧均连接有接地线23,所述铝棒22与收卷辊14下端面相贴靠,所述安装板20为绝缘板。As shown in FIG. 3 , a
具体操作方式Specific operation method
放卷辊3放出面料,擦块17对面料表面进行清洁,弹簧19对擦块17施加向下的力,使得擦块17能一直贴靠着面料,面料通过进料口10进入箱体4内,面料经过两个拉毛辊5之间,两个拉毛辊5对面料上下两面进行拉毛处理,启动静电发生器6,使除尘板9吸附飘散在空气中的毛絮,启动震动电机25带动拍打棒26拍打面料,使粘附在面料表面的毛絮脱离面料,启动吸尘泵7将吸附板上的毛絮吸入吸尘箱8内,启动电机驱动收卷辊14转动,收卷辊14将面料从箱体4内牵引出,收卷辊14在收卷面料发生摩擦产生的静电由铝棒22导走。The
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or replace them in similar ways, but will not deviate from the spirit of the present invention or go beyond the appended claims the defined range.
Claims (7)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119640535A (en) * | 2025-01-16 | 2025-03-18 | 盐城市丰泰纺织科技有限公司 | A napping device for antistatic fabric and a method of using the same |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119640535A (en) * | 2025-01-16 | 2025-03-18 | 盐城市丰泰纺织科技有限公司 | A napping device for antistatic fabric and a method of using the same |
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