CN217103449U - Phenol recovery and resin regeneration system in coal chemical wastewater - Google Patents
Phenol recovery and resin regeneration system in coal chemical wastewater Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于煤化工废水处理技术领域,具体属于一种煤化工废水中苯酚的选择吸附、回收及树脂再生方法。The utility model belongs to the technical field of coal chemical wastewater treatment, in particular to a method for selective adsorption, recovery and resin regeneration of phenol in coal chemical wastewater.
背景技术Background technique
煤化工废水中苯酚含量极高,其废水处理阶段中预处理阶段是处理煤化工废水的首要工艺,预处理工艺不但可以降低苯酚物质的含量,还可以回收进行利用。但经预处理后的煤化工废水中仍含有大量的有毒有害物质,典型的是酚类物质,其中苯酚类物质占40%~50%。The phenol content in coal chemical wastewater is extremely high, and the pretreatment stage in the wastewater treatment stage is the primary process for treating coal chemical wastewater. The pretreatment process can not only reduce the content of phenol substances, but also can be recycled for utilization. However, the pretreated coal chemical wastewater still contains a large amount of toxic and harmful substances, typically phenolic substances, of which phenolic substances account for 40% to 50%.
现有的去除苯酚的工艺装置在一定程度上能够去除一定的苯酚。但现有装置也存在着以下缺点:1、无法实现苯酚的选择性吸附处理。2、吸附苯酚以后无法回收萃取剂,是工艺高成本的原因。3、萃取剂能够部分回收,但无法真正实现萃取剂的再生重新再次利用,也造成了工艺不完善、成本高的典型缺点。所以造成其造价成本高,工艺复杂,无法实现选择性吸附-再生以及萃取剂树脂的多次利用目的。The existing process equipment for removing phenol can remove certain phenol to a certain extent. However, the existing devices also have the following disadvantages: 1. The selective adsorption treatment of phenol cannot be realized. 2. After the adsorption of phenol, the extraction agent cannot be recovered, which is the reason for the high cost of the process. 3. The extractant can be partially recovered, but the regeneration and reuse of the extractant cannot be truly realized, which also causes the typical shortcomings of imperfect process and high cost. Therefore, the cost is high and the process is complicated, and the purpose of selective adsorption-regeneration and multiple utilization of the extractant resin cannot be realized.
实用新型内容Utility model content
为了解决现有技术中存在的问题,本实用新型提供一种煤化工废水中苯酚回收及树脂再生系统,成本低,能耗低,回收利用率高,处理效率高、周期短、占地少、操作简单、安全无污染。In order to solve the problems existing in the prior art, the utility model provides a phenol recovery and resin regeneration system in coal chemical industry wastewater, which has low cost, low energy consumption, high recycling rate, high processing efficiency, short cycle, less land occupation, Simple operation, safe and pollution-free.
为实现上述目的,本实用新型提供如下技术方案:一种煤化工废水中苯酚回收及树脂再生系统,具体包括:废水池、蒸馏分离装置、苯酚收集器、甲醇再生液罐、树脂吸附装置和再生液回收装置,其中,蒸馏分离装置的废水进口与废水池的出液口连通,蒸馏分离装置的废水出口与树脂吸附装置的进口连通,蒸馏分离装置的混合液进口与树脂吸附装置的出口连通,蒸馏分离装置的苯酚出口与苯酚收集器的进口连通,蒸馏分离装置的蒸汽出口与再生液回收装置的蒸汽进口连接,再生液回收装置的再生液出口与甲醇再生液罐的进口连接,甲醇再生液罐的出口与树脂吸附装置的进口连通,所述蒸馏分离装置中设置热源区和分离区,所述热源区设置蒸馏分离装置内部中央用于盛放煤化工废水,所述分离区由蒸馏分离装置内壁与热源区之间的空隙构成,分离区用于为甲醇苯酚进行高温分离提供分离条件。In order to achieve the above purpose, the utility model provides the following technical solutions: a phenol recovery and resin regeneration system in coal chemical industry wastewater, specifically including: waste water pool, distillation separation device, phenol collector, methanol regeneration liquid tank, resin adsorption device and regeneration Liquid recovery device, wherein, the waste water inlet of the distillation separation device is connected with the liquid outlet of the waste water tank, the waste water outlet of the distillation separation device is connected with the inlet of the resin adsorption device, and the mixed liquid inlet of the distillation separation device is connected with the outlet of the resin adsorption device, The phenol outlet of the distillation separation device is connected to the inlet of the phenol collector, the steam outlet of the distillation separation device is connected to the steam inlet of the regeneration liquid recovery device, the regeneration liquid outlet of the regeneration liquid recovery device is connected to the inlet of the methanol regeneration liquid tank, and the methanol regeneration liquid The outlet of the tank is communicated with the inlet of the resin adsorption device. A heat source area and a separation area are set in the distillation separation device. The gap between the inner wall and the heat source area is formed, and the separation area is used to provide separation conditions for the high temperature separation of methanol and phenol.
进一步的,所述蒸馏分离装置中还设置有电加热板,所述电加热板设置在蒸馏分离装置内壁上用于为分离区提供热源。Further, the distillation separation device is also provided with an electric heating plate, and the electric heating plate is provided on the inner wall of the distillation separation device to provide a heat source for the separation zone.
进一步的,所述热源区为锥形柱体,其底部直径小于蒸馏分离装置,材料为铜,所述热源区顶部进口与废水池的出液口连通,所述热源区底部出口通过废水出水管与树脂吸附装置的进口连通。Further, the heat source area is a conical cylinder, the bottom diameter of which is smaller than the distillation separation device, and the material is copper. The top inlet of the heat source area communicates with the liquid outlet of the waste water pool, and the bottom outlet of the heat source area passes through the waste water outlet pipe It is connected with the inlet of the resin adsorption device.
进一步的,所述蒸馏分离装置的混合液进口设置在热源区上部的蒸馏分离装置的侧壁上。Further, the mixed liquid inlet of the distillation separation device is arranged on the side wall of the distillation separation device at the upper part of the heat source area.
进一步的,分离区底部设置苯酚出口,所述苯酚出口与苯酚收集器的进口连通。Further, a phenol outlet is provided at the bottom of the separation zone, and the phenol outlet communicates with the inlet of the phenol collector.
进一步的,所述树脂吸附装置中填充有大孔吸附树脂。Further, the resin adsorption device is filled with macroporous adsorption resin.
进一步的,废水池进液口高于废水池的出液口设置。Further, the liquid inlet of the wastewater pool is set higher than the liquid outlet of the wastewater pool.
进一步的,树脂吸附装置的出口通过混合液进水管与提升泵连通,提升泵用于将树脂吸附装置中的混合液注入蒸馏分离装置的分离区中。Further, the outlet of the resin adsorption device communicates with the lift pump through the mixed liquid inlet pipe, and the lift pump is used to inject the mixed liquid in the resin adsorption device into the separation zone of the distillation separation device.
进一步的,蒸馏分离装置的蒸汽出口通过再生热收集管与再生液回收装置的进口连通,再生液回收装置用于对再生的甲醇进行静置冷却。Further, the steam outlet of the distillation separation device is connected with the inlet of the regeneration liquid recovery device through the regeneration heat collection pipe, and the regeneration liquid recovery device is used for static cooling of the regenerated methanol.
与现有技术相比,本实用新型至少具有以下有益效果:Compared with the prior art, the utility model has at least the following beneficial effects:
本实用新型提供的一种煤化工废水中苯酚回收及树脂再生系统,利用树脂吸附装置吸附废水中的苯酚,并通过甲醇对树脂吸附装置中的树脂进行再生,从而提高树脂的利用率并降低投资成本;本实用新型直接将煤化工废水作为蒸馏分离装置中的热源,将树脂吸附装置再生得到的混合液通入蒸馏分离装置,可直接利用煤化工废水的热量对树脂吸附装置中的混合液进行蒸馏回收工作,极大的降低了废水处理成本,真正实现资源利用最大化的目的。The utility model provides a phenol recovery and resin regeneration system in coal chemical industry wastewater, which uses a resin adsorption device to absorb phenol in the wastewater, and regenerates the resin in the resin adsorption device through methanol, thereby improving the utilization rate of the resin and reducing investment Cost; the utility model directly uses the coal chemical industry waste water as the heat source in the distillation separation device, passes the mixed solution obtained from the regeneration of the resin adsorption device into the distillation separation device, and can directly use the heat of the coal chemical industry wastewater to process the mixed solution in the resin adsorption device. Distillation recovery work greatly reduces the cost of wastewater treatment and truly achieves the purpose of maximizing resource utilization.
优选的,本实用新型将蒸馏分离装置的混合液进口设置在热源区上部的蒸馏分离装置的侧壁上,进行蒸馏分离时,利用混合液进口下方的热气在混合液流入蒸馏分离装置的时候形成对流从而加快混合液中甲醇苯酚的分离。Preferably, the utility model arranges the mixed liquid inlet of the distillation separation device on the side wall of the distillation separation device at the upper part of the heat source area. When performing distillation and separation, the hot gas below the mixed liquid inlet is used to form a Convection accelerates the separation of methanol and phenol in the mixed liquor.
优选的,本实用新型的树脂吸附装置利用低成本的大孔树脂对废水进行高效快捷的吸附处理,选择性地将废水中苯酚进行吸附回收,效果显著,能耗低。Preferably, the resin adsorption device of the present invention utilizes low-cost macroporous resins to efficiently and quickly absorb wastewater, and selectively adsorb and recover phenol in wastewater, which has remarkable effects and low energy consumption.
附图说明Description of drawings
图1是本实用新型的煤化工废水中苯酚的选择性吸附、回收及树脂再生工艺示意图。Fig. 1 is the schematic diagram of the selective adsorption, recovery and resin regeneration process of phenol in the coal chemical industry wastewater of the present invention.
附图中:1、废水进水管,2、废水池;3、蒸馏分离装置进水管;4、蒸馏分离装置热源区; 5、分离区;6、电加热板;7、苯酚收集器;8、废水出水管;9、混合液进水管;10、提升泵;11、甲醇再生液罐;12、甲醇再生液进水管;13、树脂吸附装置;14、出水管;15、再生液回收装置;16、再生液收集管。In the drawings: 1. Waste water inlet pipe, 2. Waste water pool; 3. Distillation separation device inlet pipe; 4. Distillation separation device heat source area; 5. Separation area; 6. Electric heating plate; 7. Phenol collector; 8. Waste water outlet pipe; 9. Mixed liquid inlet pipe; 10. Lift pump; 11. Methanol regeneration liquid tank; 12. Methanol regeneration liquid inlet pipe; 13. Resin adsorption device; 14. Outlet pipe; 15. Regeneration liquid recovery device; 16 , Regenerated liquid collection tube.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明确,下面结合附图和具体实施方式对本实用新型作进一步的说明。在这里需要说明的是,说明书中列举出的许多细节仅仅是为了让读者对本实用新型的一个或多个方面有一个透彻的理解,即使没有这些特定的细节也可以实现本实用新型的这些方面。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described below in conjunction with the accompanying drawings and specific implementation methods. What needs to be explained here is that many details listed in the specification are only for readers to have a thorough understanding of one or more aspects of the present utility model, and these aspects of the present utility model can be realized even without these specific details.
为了解决现有技术中存在的无法实现苯酚的选择性吸附处理和吸附苯酚以后无法回收萃取剂的问题,以及萃取剂能够部分回收,但无法真正实现萃取剂的再生重新再次利用等缺点。In order to solve the problems in the prior art that the selective adsorption of phenol cannot be realized and the extraction agent cannot be recovered after the adsorption of phenol, and the extraction agent can be partially recovered, but the extraction agent cannot be regenerated and reused.
如图1所示,本实用新型提供一种煤化工废水中苯酚回收及树脂再生系统,具体包括废水池2、蒸馏分离装置、苯酚收集器7、甲醇再生液罐11、树脂吸附装置13和再生液回收装置 15,其中,废水池2用于收集煤化工废水,废水池2进口处与废水进水管1连通,蒸馏分离装置的废水进口通过蒸馏分离装置进水管3与废水池2的出液口连通用于向蒸馏分离装置中输入煤化工废水;As shown in Figure 1, the utility model provides a phenol recovery and resin regeneration system in coal chemical industry wastewater, which specifically includes a
蒸馏分离装置内部包括设置在中间的热源区4,以及蒸馏分离装置内壁与热源区4之间的空隙构成的分离区5,其中热源区4用于盛放煤化工废水,其顶部与蒸馏分离装置进水管3连接,热源区4底部设置废液出口,通过废水出水管8与树脂吸附装置13进口连通用于将换热后的煤化工废水通入树脂吸附装置13进行树脂吸附;The interior of the distillation separation device includes a heat source area 4 arranged in the middle, and a separation area 5 formed by the gap between the inner wall of the distillation separation device and the heat source area 4. The heat source area 4 is used to hold the coal chemical industry wastewater, and its top is connected to the distillation separation device. The
树脂吸附装置13的出口与设置在热源区4上部的蒸馏分离装置的侧壁上的混合液进口连通,树脂吸附装置13中的混合液通过出水管14经混合液进水管9流入提升泵10,提升泵10 将混合液通过混合液进口注入到蒸馏分离装置的分离区5中,利用甲醇和苯酚二者沸点的不同的将混合液中的甲醇与苯酚进行分离;蒸馏分离装置分离区5底部设置苯酚出口,该苯酚出口与苯酚收集器7的进口连通,用于收集树脂再生混合液中分离出的苯酚;The outlet of the
再生液回收装置15的蒸汽进口与设置在蒸馏分离装置顶部的的蒸汽出口连接用于收集树脂再生混合液中分离出的甲醇并进行降温冷却得到再生的甲醇,再生液回收装置15的再生液出口与甲醇再生液罐11的进口连接用于储存再生的甲醇,甲醇再生液罐11的出口与树脂吸附装置13的进口连通用于将再生的甲醇通入树脂吸附装置13中对树脂吸附装置13中的树脂进行树脂再生。The steam inlet of the regeneration
优选的,蒸馏分离装置内部还包括设置在蒸馏分离装置内壁上的电加热板6,电加热板6 用于在热源区4提供40℃温度的前提下,快速提供热量保证分离区5温度能够持续稳定达到甲醇与苯酚分离所需温度66℃,利用甲醇和苯酚二者沸点的不同的将混合液中的甲醇与苯酚进行分离;Preferably, the interior of the distillation separation device also includes an
在树脂吸附装置13中吸附后煤化工废水通过出水管14排出后,将甲醇再生液罐11中的甲醇通入树脂吸附装置13中进行树脂再生,得到混合液;After being adsorbed in the
已知甲醇沸点为64.7℃,苯酚沸点为181.7摄氏度。因此,在经过分离区5分离后,苯酚通过苯酚收集器7进行收集利用;甲醇通过再生热收集管16收集到再生液回收装置15进行静置冷却,静置冷却后的甲醇再次进入甲醇再生液罐11中进行再次利用。It is known that the boiling point of methanol is 64.7°C and that of phenol is 181.7°C. Therefore, after being separated by the separation zone 5, the phenol is collected and utilized by the phenol collector 7; the methanol is collected by the regeneration
优选的,蒸馏分离装置进水管3低于进水管1设置,利用二者之间的水位差将高温煤化工废水通入蒸馏分离装置的热源区4中,待蒸馏分离装置的热源区4中注满煤化工废水后,煤化工废水从蒸馏分离装置的废水出口经废水出水管8流入树脂吸附装置13中。Preferably, the
优选的,热源区4为锥形柱体,比表面积大,其底部直径小于蒸馏分离装置,材料为铜,热传递快,本实用新型利用热源区4的形状特性,能够使热量释放速度最大化,实际应用中只需保证热源能够进入热源区即可,操作简单实用。Preferably, the heat source area 4 is a conical cylinder with a large specific surface area, and its bottom diameter is smaller than that of the distillation separation device. The material is copper, and the heat transfer is fast. The utility model utilizes the shape characteristics of the heat source area 4 to maximize the heat release speed , in practical application, it is only necessary to ensure that the heat source can enter the heat source area, and the operation is simple and practical.
优选的,树脂吸附装置13中填充有吸附树脂,具体为对酚类物质选择性吸附功能的廉价大孔树脂大孔吸附树脂,实现低成本、低能耗、高利用率的目的。Preferably, the
本实用新型的一种煤化工废水中苯酚回收及树脂再生系统在使用时,具体包括以下步骤:A kind of phenol recovery and resin regeneration system in the coal chemical industry wastewater of the present utility model specifically comprises the following steps when in use:
(1)煤化工废水由废水进水管1送入废水池2进行缓冲储存;(1) Coal chemical industry wastewater is sent from the wastewater inlet pipe 1 to the
(2)进入废水池2的废水再通过重力作用经过蒸馏分离装置进水管3进入蒸馏分离装置的热源区4中用于为后续甲醇与苯酚混合液的蒸馏分离提供热源;(2) The waste water entering the
(3)蒸馏分离装置的热源区4中废水充满后通过热源区4底部的废液出口经废水出水管8 通入树脂吸附装置13中,利用吸附树脂对煤化工废水经中的苯酚进行吸附;(3) After the waste water in the heat source area 4 of the distillation separation device is full, the waste liquid outlet at the bottom of the heat source area 4 is passed through the waste water outlet pipe 8 into the
(4)煤化工废水经过吸附后通过树脂吸附装置13下方的出水管14进入后续处理工艺中。(4) After the coal chemical industry wastewater is adsorbed, it enters the subsequent treatment process through the
(5)树脂吸附装置13中的吸附树脂达到吸附饱和后,将甲醇再生液罐11中的甲醇再生液输送到树脂吸附装置13进行树脂再生,得到树脂再生混合液。(5) After the adsorption resin in the
(6)树脂再生混合液为含有甲醇和树脂吸附的苯酚的混合液,通过提升泵10将混合液输送到蒸馏分离装置的分离区5进行蒸馏分离。(6) The resin regeneration mixed solution is a mixed solution containing methanol and phenol adsorbed by the resin, and the mixed solution is transported to the separation zone 5 of the distillation separation device through the
(7)蒸馏分离后的苯酚通过苯酚收集器7进行回收,甲醇蒸汽通过再生液回收装置15进行回收冷却,并将再生液输入甲醇再生液罐11进行储存。(7) The phenol after distillation and separation is recovered by the phenol collector 7, the methanol vapor is recovered and cooled by the regeneration
通过上述步骤可实现煤化工废水中苯酚的选择性吸附和回收,真正体现了低成本、成本低,能耗低,回收利用率高,处理效率高、周期短、占地少、操作简单、安全无污染的优点。Through the above steps, the selective adsorption and recovery of phenol in coal chemical wastewater can be realized, which truly reflects low cost, low cost, low energy consumption, high recycling rate, high treatment efficiency, short cycle, less land occupation, simple operation and safety. The advantage of no pollution.
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CN114835322A (en) * | 2022-04-25 | 2022-08-02 | 西安建筑科技大学 | System and method for recovering phenol and regenerating resin in coal chemical industry wastewater |
CN114835322B (en) * | 2022-04-25 | 2024-11-15 | 西安建筑科技大学 | A system and method for recovering phenol from coal chemical wastewater and regenerating resin |
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