CN217093841U - Limestone crushing device - Google Patents
Limestone crushing device Download PDFInfo
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- CN217093841U CN217093841U CN202122816004.5U CN202122816004U CN217093841U CN 217093841 U CN217093841 U CN 217093841U CN 202122816004 U CN202122816004 U CN 202122816004U CN 217093841 U CN217093841 U CN 217093841U
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- heavy plate
- plate feeding
- hopper
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- 235000019738 Limestone Nutrition 0.000 title claims abstract description 28
- 239000006028 limestone Substances 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 45
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 40
- 239000010959 steel Substances 0.000 claims abstract description 40
- 244000173207 Phyllanthus amarus Species 0.000 claims abstract 2
- 239000000428 dust Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 7
- 239000002390 adhesive tape Substances 0.000 claims 3
- 241000196324 Embryophyta Species 0.000 claims 1
- 210000001503 joint Anatomy 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000032258 transport Effects 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 239000004575 stone Substances 0.000 description 5
- 239000012634 fragment Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于物料破碎技术领域,具体涉及一种石灰石破碎装置。The utility model belongs to the technical field of material crushing, in particular to a limestone crushing device.
背景技术Background technique
石灰石为水泥工厂的主要原材料,其重要性不言而喻。矿山开采的灰岩矿石通过汽车运输至破碎下料坑,坑底通常设置重型板喂机,板喂机头部与破碎机相连。由于板喂机类似履带结构,钢腹板之间有一定的空隙(一般小于40mm),该空隙将使较小碎块的灰岩矿石直接穿过板喂机,因此板喂机下方设置胶带运输机,板喂机与胶带机之间通过漏斗连接。由于板喂机沿长度方向坡度较小,下方落料高度相对较低,因此下方漏斗的钢板倾斜角度较小,容易造成灰岩碎石滞留在倾角小的钢板上,不易清理,且在检修时容易造成事故。另,由于卸料仓与重板机间不能够100%密闭贴合,因此将会有极少量的灰岩碎块撒落于板喂机外侧,该碎块人工清理即可,考虑到碎石块为灰岩原料,因此须回收利用,减少资源的损失。Limestone is the main raw material of cement plants, and its importance is self-evident. The limestone ore mined in the mine is transported to the crushing and unloading pit by truck. The bottom of the pit is usually equipped with a heavy-duty plate feeder, and the head of the plate feeder is connected to the crusher. Because the plate feeder is similar to the track structure, there is a certain gap between the steel webs (generally less than 40mm), which will allow the smaller fragments of limestone ore to pass directly through the plate feeder, so a belt conveyor is installed below the plate feeder. , The plate feeder and the tape machine are connected by a funnel. Due to the small slope of the plate feeder along the length direction and the relatively low blanking height below, the inclination angle of the steel plate in the lower hopper is small, which is easy to cause the limestone gravel to stay on the steel plate with a small inclination angle, which is not easy to clean, and is difficult to clean during maintenance. It is easy to cause accidents. In addition, since the unloading bin and the heavy plate machine cannot be 100% airtight, there will be a very small amount of limestone fragments scattered on the outside of the plate feeder, and the fragments can be cleaned manually. Considering the gravel The blocks are limestone raw materials, so they must be recycled to reduce the loss of resources.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一,为此,本实用新型的目的在于提供一种结构简单、使用方便、物料不容易滞料的石灰石破碎装置,避免物料下料过程中停滞于漏斗内部钢板之上的现象。The utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the purpose of the utility model is to provide a limestone crushing device with simple structure, convenient use and not easy material retention, so as to avoid material unloading. The phenomenon of stagnation on the steel plate inside the funnel during the process.
为实现上述目的,本实用新型的技术方案为:一种石灰石破碎装置,包括卸料仓、重型板喂机和破碎机和非标漏斗,所述卸料仓位于重型板喂机的上方,破碎机位于重型板喂机的一侧,卸料仓中的物料通过重型板喂机运输到破碎机,非标漏斗分区域设置在重型板喂机的下方,物料为分仓式落料。In order to achieve the above purpose, the technical scheme of the present invention is as follows: a limestone crushing device, comprising a discharge bin, a heavy plate feeder, a crusher and a non-standard hopper, the discharge bin is located above the heavy plate feeder, and the crusher is crushed. The machine is located on one side of the heavy plate feeder. The material in the unloading bin is transported to the crusher through the heavy plate feeder. The non-standard hopper is arranged below the heavy plate feeder in different areas.
进一步的,所述石灰石破碎装置还包括胶带机,胶带机位于非标漏斗和破碎机的下方用于运输从非标漏斗和破碎机中落下的物料。Further, the limestone crushing device further includes a belt conveyor, and the belt conveyor is located below the non-standard hopper and the crusher for transporting the materials falling from the non-standard hopper and the crusher.
进一步的,所述胶带机的上方设有用于支撑重型板喂机和破碎机的预埋钢板,重型板喂机和破碎机安装在预埋钢板上,重型板喂机倾斜设置,重型板喂机高的一端与破碎机的入口连通。Further, there is a pre-embedded steel plate above the belt conveyor for supporting the heavy plate feeder and the crusher. The heavy plate feeder and the crusher are installed on the pre-embedded steel plate. The high end communicates with the inlet of the crusher.
进一步的,所述非标漏斗包括漏斗Ⅰ和漏斗Ⅱ,漏斗Ⅰ设置在重型板喂机的低端,漏斗Ⅰ的上端连接在预埋钢板上,漏斗Ⅱ设置在重型板喂机的高端,漏斗Ⅱ上端连接在重型板喂机的底部,漏斗Ⅱ的另一端穿过预埋钢板位于胶带机的上方。Further, the non-standard hopper includes a hopper I and a hopper II, the hopper I is arranged at the low end of the heavy plate feeder, the upper end of the hopper I is connected to the embedded steel plate, the hopper II is arranged at the high end of the heavy plate feeder, and the hopper The upper end of II is connected to the bottom of the heavy plate feeder, and the other end of the funnel II is located above the belt conveyor through the embedded steel plate.
进一步的,所述重型板喂机上的钢腹板之间有一定的空隙,使碎块的物料直接穿过板喂机通过非标漏斗落到胶带机上,整块的物料通过重型板喂机的运输进入到破碎机进行破碎后,再通过破碎机的出料口落到胶带机上。Further, there is a certain gap between the steel webs on the heavy plate feeder, so that the fragmented material directly passes through the plate feeder and falls on the tape machine through a non-standard funnel, and the whole material passes through the heavy plate feeder. After being transported into the crusher for crushing, it falls onto the belt conveyor through the discharge port of the crusher.
进一步的,所述漏斗Ⅰ与漏斗Ⅱ之间设有连接板,连接板倾斜连接在漏斗Ⅰ和漏斗Ⅱ之间,连接板的一端与漏斗Ⅰ导通,连接板的另一端与漏斗Ⅱ对接连接在重型板喂机的底部。Further, a connecting plate is provided between the funnel I and the funnel II, the connecting plate is connected obliquely between the funnel I and the funnel II, one end of the connecting plate is connected to the funnel I, and the other end of the connecting plate is connected to the funnel II. At the bottom of the heavy-duty board feeder.
进一步,所述漏斗Ⅱ包括接料斗和下料管,接料斗的上端连接在重型板喂机的底部,接料斗的下端与下料管连通,下料管的另一端穿过预埋钢板。Further, the hopper II includes a feeding hopper and a feeding pipe, the upper end of the feeding hopper is connected to the bottom of the heavy plate feeder, the lower end of the feeding hopper is communicated with the feeding pipe, and the other end of the feeding pipe passes through the embedded steel plate.
进一步,所述下料管上设有用于将周边撒落的物料加入下料管的添料孔,添料孔的周围设有三角形料斗,三角形料斗固定连接在下料管上。Further, the feeding pipe is provided with a feeding hole for feeding the material scattered from the periphery into the feeding pipe, and a triangular hopper is arranged around the feeding hole, and the triangular hopper is fixedly connected to the feeding pipe.
进一步的,所述三角形料斗上设有活动盖板。Further, a movable cover plate is provided on the triangular hopper.
进一步的,所述漏斗Ⅰ与漏斗Ⅱ之间还设有用于遮挡灰尘的挡板,挡板的一端连接在重型板喂机的底部,挡板的另一端连接在预埋钢板上。Further, a baffle plate for blocking dust is also arranged between the hopper I and the hopper II, one end of the baffle plate is connected to the bottom of the heavy plate feeder, and the other end of the baffle plate is connected to the embedded steel plate.
采用本实用新型技术方案的优点为:The advantages of adopting the technical solution of the present utility model are:
1、本实用新型设计非标漏斗的分区域设置,此举可增加非标漏斗钢板的倾角,增大非标漏斗的下料角度满足碎石块顺畅下滑的要求,从而避免物料下料过程中停滞于漏斗内部钢板之上的现象。另外为解决重型板喂机、破碎机区域撒落物料的清理问题,在新增的非标漏斗体上增设添料孔,撒落的物料收集后可通过该添料孔进入下方的胶带机,利于撒落物料的清理工作,减少了资源的损失,同时减轻了工人的清理、维护破碎机区域的难度。1. The utility model designs the sub-regional arrangement of the non-standard funnel, which can increase the inclination angle of the non-standard funnel steel plate, and increase the blanking angle of the non-standard funnel to meet the requirements of the smooth sliding of the crushed stone, thereby avoiding the material blanking process. The phenomenon of stagnation on the steel plate inside the funnel. In addition, in order to solve the problem of cleaning the scattered materials in the area of the heavy plate feeder and the crusher, a feeding hole is added on the newly added non-standard funnel body. After the scattered materials are collected, they can enter the tape machine below through the feeding hole. It is conducive to the cleaning of scattered materials, reducing the loss of resources, and at the same time reducing the difficulty of workers in cleaning and maintaining the crusher area.
2、本实用新型非标漏斗不仅适应石灰石破碎系统的重型板喂机,针对其它类型物料的板喂机均可使用,从后期现场管理及设备维护角度出发,该技术方案值得推广使用,可有效解决常规漏斗布置形式在检修期间的安全隐患问题及重型板喂机下方物料滞留及撒落问题,同时可降低工人的劳动强度及简化工人的劳动内容,对企业的安全管理意义重大。2. The non-standard hopper of the utility model is not only suitable for the heavy plate feeder of the limestone crushing system, but also can be used for the plate feeder of other types of materials. From the perspective of later on-site management and equipment maintenance, the technical solution is worth popularizing and used, and can effectively It solves the hidden safety problems of the conventional hopper arrangement during maintenance and the problem of material retention and scattering under the heavy plate feeder. At the same time, it can reduce the labor intensity of workers and simplify the labor content of workers, which is of great significance to the safety management of enterprises.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明:Below in conjunction with the accompanying drawings and specific embodiments, the present utility model is described in further detail:
图1为本实用新型石灰石破碎装置示意图;Fig. 1 is the limestone crushing device schematic diagram of the utility model;
图2为本实用新型非标漏斗示意图。Figure 2 is a schematic diagram of a non-standard funnel of the present invention.
上述图中的标记分别为:1、卸料仓;2、重型板喂机;3、破碎机;4、胶带机;5、非标漏斗;51、漏斗Ⅰ;52、漏斗;53、连接板;54、接料斗;55、下料管;56、添料孔;57、三角形料斗;58、挡板;6、预埋钢板。The marks in the above figures are: 1. Unloading bin; 2. Heavy plate feeder; 3. Crusher; 4. Tape conveyor; 5. Non-standard funnel; 51. Funnel I; 52. Funnel; 53. Connecting
具体实施方式Detailed ways
在本实用新型中,需要理解的是,术语“长度”;“宽度”;“上”;“下”;“前”;“后”;“左”;“右”;“竖直”;“水平”;“顶”;“底”“内”;“外”;“顺时针”;“逆时针”;“轴向”;“平面方向”;“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位;以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the present invention, it should be understood that the terms "length"; "width"; "upper"; "lower"; "front"; "rear"; "left"; "right"; "vertical"; " "Horizontal"; "Top"; "Bottom"; "Inside"; "Outside"; "Clockwise"; "Counterclockwise"; "Axial"; "Planar Direction"; Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation; it is constructed and operated in a specific orientation, and therefore cannot be It is understood as a limitation of the present invention.
如图1、图2所示,一种石灰石破碎装置,包括卸料仓1、重型板喂机2和破碎机3和非标漏斗5,所述卸料仓1位于重型板喂机2的上方,破碎机3位于重型板喂机2的一侧,卸料仓1中的物料通过重型板喂机2运输到破碎机3,非标漏斗5分区域设置在重型板喂机2的下方,物料为分仓式落料。即在重型板喂机2的下方设置多个非标漏斗5,这样可增大非标漏斗5钢板的倾斜角度,增大了大非标漏斗的下料角度,从而避免物料下料过程中停滞于漏斗内部钢板之上的现象。As shown in Figures 1 and 2, a limestone crushing device includes a
石灰石破碎装置还包括胶带机4,胶带机4位于非标漏斗5和破碎机3的下方用于运输从非标漏斗5和破碎机3中落下的物料。胶带机4的上方设有用于支撑重型板喂机2和破碎机3的预埋钢板6,重型板喂机2和破碎机3安装在预埋钢板6上,重型板喂机2倾斜设置,重型板喂机2高的一端与破碎机3的入口连通。The limestone crushing device also includes a belt conveyor 4 , which is located below the
重型板喂机2上的钢腹板之间有一定的空隙,使碎块的物料直接穿过板喂机通过非标漏斗5落到胶带机4上,整块的物料通过重型板喂机2的运输进入到破碎机3进行破碎后,再通过破碎机3的出料口落到胶带机4上。There is a certain gap between the steel webs on the
破碎机卸料仓内的原矿最大粒度≤1200×1200×1000mm,所有的矿石均需进入板喂机,板喂机钢腹板(钢链板)间的间隙为40mm,大于40mm的块石通过板喂机链板输送至破碎机进行细破,而小于40mm的碎石块将经过缝隙进入板喂机下方,因此下方设置物料收集装置及物料运输设备,即设置非标漏斗和胶带机(与破碎机下方为同一设备)。The maximum particle size of the raw ore in the unloading bin of the crusher is less than or equal to 1200×1200×1000mm. All the ore needs to enter the plate feeder. The gap between the steel webs (steel chain plates) of the plate feeder is 40mm, and the stones larger than 40mm pass through. The plate feeder chain plate is transported to the crusher for fine crushing, and the crushed stone smaller than 40mm will enter the bottom of the plate feeder through the gap, so the material collection device and material transportation equipment are installed below, that is, non-standard hopper and belt conveyor (with Below the crusher is the same device).
优选的,非标漏斗材质均采用Q235-B.F钢,型钢采用普通热扎型钢,各种钢种质量标准应符合国标<<碳素结构钢>>(GB700-88)的规定。通过此非标漏斗可有效控制碎石块(≤40mm)进入破碎机,降低设备的负荷及维修成本,提高整套破碎系统的台班生产能力,同时漏斗下部与胶带机相连,提高整套系统的效率。Preferably, the non-standard funnel materials are made of Q235-B.F steel, and the section steel is made of ordinary hot-rolled section steel. The quality standards of various steel types should meet the requirements of the national standard <<carbon structural steel>> (GB700-88). This non-standard funnel can effectively control the crushed stone (≤40mm) entering the crusher, reduce the load and maintenance cost of the equipment, and improve the production capacity of the whole set of crushing system. .
非标漏斗5包括漏斗Ⅰ51和漏斗Ⅱ52,漏斗Ⅰ51设置在重型板喂机2的低端,漏斗Ⅰ51的上端连接在预埋钢板6上,漏斗Ⅱ52设置在重型板喂机2的高端,漏斗Ⅱ52上端连接在重型板喂机2的底部,漏斗Ⅱ52的另一端穿过预埋钢板6位于胶带机4的上方。The
漏斗Ⅰ51与漏斗Ⅱ52之间设有连接板53,连接板53倾斜连接在漏斗Ⅰ51和漏斗Ⅱ52之间,连接板53的一端与漏斗Ⅰ51导通,连接板53的另一端与漏斗Ⅱ52对接连接在重型板喂机2的底部。漏斗Ⅰ51与漏斗Ⅱ52之间还设有用于遮挡灰尘的挡板58,挡板58的一端连接在重型板喂机2的底部,挡板58的另一端连接在预埋钢板6上。There is a connecting
漏斗Ⅱ52包括接料斗54和下料管55,接料斗54的上端连接在重型板喂机2的底部,接料斗54的下端与下料管55连通,下料管55的另一端穿过预埋钢板6。下料管55上设有用于将周边撒落的物料加入下料管55的添料孔56,添料孔56的周围设有三角形料斗57,三角形料斗57固定连接在下料管55上。三角形料斗57上设有活动盖板。The hopper II 52 includes a receiving
卸料仓与重型板喂机间通过钢板连接,该钢板下部位于重型板喂机壁板内侧,并未焊接于壁板上,因此偶尔有些许溢出料撒落物料。该物料的清理需人工进行,并移出破碎区域,考虑撒落物料为石灰石原料,设计在新增的漏斗Ⅱ52的下料管上开添料孔56用于将收集好的撒落在周边的物料倒入下游胶带机上,添料孔56的周围设有三角形料斗57,三角形料斗57上方设置活动盖板,该盖板处常闭状态,仅使用时打开片刻即可,避免其它杂质的进入。该添料孔56有效的解决了劳动人员的工作强度和工作内容,有利于现场的日常管理工作。The unloading bin and the heavy plate feeder are connected by a steel plate. The lower part of the steel plate is located inside the wall plate of the heavy plate feeder, and is not welded to the wall plate, so occasionally there is a little overflow of material. The cleaning of the material needs to be carried out manually, and it should be removed from the crushing area. Considering that the scattered material is limestone raw material, a
本实用新型设计非标漏斗的分区域设置,此举可增加非标漏斗钢板的倾角,增大非标漏斗的下料角度满足碎石块顺畅下滑的要求,从而避免物料下料过程中停滞于漏斗内部钢板之上的现象。另外为解决重型板喂机、破碎机区域撒落物料的清理问题,在新增的非标漏斗体上增设添料孔,撒落的物料收集后可通过该添料孔进入下方的胶带机,利于撒落物料的清理工作,减少了资源的损失,同时减轻了工人的清理、维护破碎机区域的难度。The utility model designs the sub-regional arrangement of the non-standard funnel, which can increase the inclination angle of the steel plate of the non-standard funnel, and increase the feeding angle of the non-standard funnel to meet the requirement of smooth sliding of the crushed stone, thereby avoiding the stagnation of the material during the feeding process. Phenomenon above the steel plate inside the funnel. In addition, in order to solve the problem of cleaning the scattered materials in the area of the heavy plate feeder and the crusher, a feeding hole is added on the newly added non-standard funnel body. After the scattered materials are collected, they can enter the tape machine below through the feeding hole. It is conducive to the cleaning of scattered materials, reducing the loss of resources, and at the same time reducing the difficulty of workers in cleaning and maintaining the crusher area.
本实用新型非标漏斗不仅适应石灰石破碎系统的重型板喂机,针对其它类型物料的板喂机均可使用,从后期现场管理及设备维护角度出发,该技术方案值得推广使用,可有效解决常规漏斗布置形式在检修期间的安全隐患问题及重型板喂机下方物料滞留及撒落问题,同时可降低工人的劳动强度及简化工人的劳动内容,对企业的安全管理意义重大。The non-standard funnel of the utility model is not only suitable for the heavy plate feeder of the limestone crushing system, but also can be used for the plate feeder of other types of materials. From the perspective of later on-site management and equipment maintenance, the technical scheme is worth popularizing and used, and can effectively solve the conventional The arrangement of the funnel has potential safety hazards during maintenance and material retention and scattering under the heavy plate feeder. At the same time, it can reduce the labor intensity of workers and simplify the labor content of workers, which is of great significance to the safety management of enterprises.
以上结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The present utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements made by the technical solutions of the present utility model are adopted, or the If the concept and technical solutions of the present invention are directly applied to other occasions, they are all within the protection scope of the present invention.
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| CN202122816004.5U CN217093841U (en) | 2021-11-17 | 2021-11-17 | Limestone crushing device |
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| CN202122816004.5U CN217093841U (en) | 2021-11-17 | 2021-11-17 | Limestone crushing device |
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