CN217093719U - a material crusher - Google Patents
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- CN217093719U CN217093719U CN202220390199.3U CN202220390199U CN217093719U CN 217093719 U CN217093719 U CN 217093719U CN 202220390199 U CN202220390199 U CN 202220390199U CN 217093719 U CN217093719 U CN 217093719U
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- 239000000463 material Substances 0.000 title claims abstract description 47
- 241000251131 Sphyrna Species 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008602 contraction Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 11
- 238000012423 maintenance Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 5
- 239000004575 stone Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 mining Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
本实用新型公开了一种材料破碎机,包括机体、前反击板、后反击板、转子总成和破碎齿辊装置,机体内部安装有前反击板和后反击板,前反击板上安装有前反衬板,后反击板上安装有后反衬板,前反击板和后反击板对应设置有一套弹簧调节装置,破碎齿辊装置安装在转子总成的下方,转子总成包括主轴、转子架和锤头,主轴通过驱动装置进行带动,主轴上套设有转子架,转子架上安装有若干个锤头,破碎齿辊装置包括相互配合的固定齿辊和活动齿辊,固定齿辊两侧的固定齿辊轴通过第一轴承座与机架固定连接,活动齿辊两侧的活动齿辊轴通过第二轴承座与机架活动连接。本实用新型的目的在于提供一种能够根据物料要求调整间距的破碎机,提高破碎效率,满足生产需求。
The utility model discloses a material crusher, comprising a body, a front impact plate, a rear impact plate, a rotor assembly and a crushing toothed roller device. A front impact plate and a rear impact plate are installed inside the body, and a front impact plate is installed on the front impact plate. Contrast plate, rear counter plate is installed on rear counter plate, front counter plate and rear counter plate are respectively provided with a set of spring adjustment device, crushing tooth roller device is installed under rotor assembly, rotor assembly includes main shaft, rotor frame and hammer The main shaft is driven by the driving device. The rotor frame is sleeved on the main shaft. Several hammer heads are installed on the rotor frame. The crushing toothed roller device includes a fixed toothed roller and a movable toothed roller that cooperate with each other. The toothed roller shaft is fixedly connected with the frame through the first bearing seat, and the movable toothed roller shafts on both sides of the movable toothed roller are movably connected with the frame through the second bearing seat. The purpose of the utility model is to provide a crusher that can adjust the spacing according to material requirements, improve crushing efficiency and meet production requirements.
Description
技术领域technical field
本实用新型属于破碎机械技术领域,具体涉及一种材料破碎机。The utility model belongs to the technical field of crushing machinery, in particular to a material crusher.
背景技术Background technique
目前,破碎机主要用于冶金、化工、建材、水电等经常需要搬迁作业的物料加工,特别是用于高速公路、铁路、水电工程等流动性石料的作业,可根据加工原料的种类,规模和成品物料要求的不同采用多种配置形式。广泛应用于建材、矿石破碎、铁路、高速公路、能源,交通、能源、水泥、矿山、化工等行业中用来中细碎物料。破碎机需要根据原料的不同,对反击板和转子上锤头的间距进行调整,该调整过程必须要满足出料的粒度均匀性,但是目前反击板的调整效率较低,操作不便,影响最终出料的均匀度。At present, the crusher is mainly used for metallurgy, chemical industry, building materials, hydropower and other materials processing that often need to be relocated, especially for the operation of mobile stone materials such as highways, railways, hydropower projects, etc. The different material requirements of the finished product adopt a variety of configuration forms. Widely used in building materials, ore crushing, railways, highways, energy, transportation, energy, cement, mining, chemical and other industries for medium and fine crushing materials. The crusher needs to adjust the spacing between the impact plate and the hammer on the rotor according to the different raw materials. The adjustment process must meet the uniformity of the particle size of the discharged material, but the current adjustment efficiency of the impact plate is low and the operation is inconvenient, which affects the final output. material uniformity.
在建筑行业当中,骨料在混凝土及砂浆中起骨架和填充作用,常用的有碎石及卵石两种。碎石是天然岩石或岩石经机械破碎、筛分制成,在破碎时,物料大小不一、且硬度参差不齐,会导致物料因体积大小而在破碎时的效果不佳,不能得到想要的粒度均匀性,同时由于硬度各有差别,导致遇到过硬物料时致使破碎装置会有损坏,极大地影响了破碎装置的使用寿命。In the construction industry, aggregates play the role of skeleton and filling in concrete and mortar, commonly used are crushed stone and pebbles. Crushed stone is a natural rock or rock made by mechanical crushing and screening. When crushing, the size of the material is different and the hardness is uneven, which will cause the material to have a poor crushing effect due to its size, and it will not be able to get the desired result. At the same time, due to the difference in hardness, the crushing device will be damaged when encountering super hard materials, which greatly affects the service life of the crushing device.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的在于提供一种材料破碎机,具有结构简单,能够根据物料要求调整间距,提高破碎效率等优点,解决了传统破碎机不能调整间距且破碎不够彻底的问题。In view of the deficiencies of the prior art, the purpose of the present utility model is to provide a material crusher, which has the advantages of simple structure, can adjust the spacing according to the material requirements, and improves the crushing efficiency, and solves the problem that the traditional crusher cannot adjust the spacing and the crushing is not thorough enough question.
本实用新型为实现上述目的,采用以下技术方案:一种材料破碎机,包括机体、前反击板、后反击板、转子总成和破碎齿辊装置,所述机体内部安装有前反击板和后反击板,所述前反击板在后反击板的上方,所述前反击板上安装有前反衬板,所述后反击板上安装有后反衬板,所述前反衬板和后反衬板呈锯齿状,所述前反击板和后反击板对应设置有一套弹簧调节装置,所述前反击板与后反击板呈C型安装在转子总成的一侧,破碎齿辊装置安装在转子总成的下方,所述转子总成包括主轴、转子架和锤头,所述主轴通过驱动装置进行带动,所述主轴上套设有转子架,所述转子架上安装有若干个锤头,所述前反衬板与后反衬板分别设置在前反击板和后反击板与所述锤头距离较近的一侧,所述破碎齿辊装置包括相互配合的固定齿辊和活动齿辊,所述固定齿辊两侧的固定齿辊轴通过第一轴承座与机架固定连接,所述活动齿辊两侧的活动齿辊轴通过第二轴承座与机架活动连接。In order to achieve the above purpose, the utility model adopts the following technical solutions: a material crusher, comprising a body, a front impact plate, a rear impact plate, a rotor assembly and a crushing toothed roller device, and a front impact plate and a rear impact plate are installed inside the body. Counterattack plate, the front counterattack board is above the rear counterattack board, the front counterattack board is installed with a front counterliner board, the rear counterattack board is equipped with a rear counterliner board, and the front counterback board and the back counterliner board are serrated The front impact plate and the rear impact plate are correspondingly provided with a set of spring adjustment devices, the front impact plate and the rear impact plate are installed on one side of the rotor assembly in a C-shape, and the crushing tooth roller device is installed on the rotor assembly. Below, the rotor assembly includes a main shaft, a rotor frame and a hammer head. The main shaft is driven by a driving device, a rotor frame is sleeved on the main shaft, and several hammer heads are installed on the rotor frame. The anti-backing plate and the rear anti-lining plate are respectively arranged on the side where the distance between the front impact plate and the rear impact plate is closer to the hammer head, and the crushing toothed roller device includes a fixed toothed roller and a movable toothed roller that cooperate with each other. The fixed toothed roller shafts on both sides of the roller are fixedly connected with the frame through the first bearing seat, and the movable toothed roller shafts on both sides of the movable toothed roller are movably connected with the frame through the second bearing seat.
上述技术方案中,通过弹簧调节装置可以对反击板和转子总成之间的间距进行调节,提高破碎效果,在破碎时,根据物料大小,进行弹性调节,降低了破碎机的损坏,减少了维修成本,转子架高速旋转,物料进入锤头作用区时,与转子架上的锤头撞击破碎,锤头将物料甩向前反击板和后反击板再次破碎,然后又从反击衬板上弹回到锤头作用区重新破碎,经破碎后的物料又进入破碎齿辊装置,经固定齿辊和活动齿辊的咬合作用,得到想要的粒度均匀性,提高破碎效率。In the above technical scheme, the distance between the impact plate and the rotor assembly can be adjusted by the spring adjustment device to improve the crushing effect. During crushing, the elastic adjustment is performed according to the size of the material, which reduces the damage of the crusher and reduces the maintenance. Cost, the rotor frame rotates at a high speed, when the material enters the action area of the hammer head, it collides with the hammer head on the rotor frame and breaks, and the hammer head throws the material to the front impact plate and the rear impact plate to break again, and then bounces back from the impact lining plate Re-crushing in the action area of the hammer head, the crushed material enters the crushing toothed roller device, and the desired particle size uniformity is obtained through the occlusal action of the fixed toothed roller and the movable toothed roller, and the crushing efficiency is improved.
进一步地,所述机体上端设置有入料口,所述入料口顶部安装有挡板,所述机体下端设置有出料口。Further, the upper end of the body is provided with a feeding port, the top of the feeding port is provided with a baffle plate, and the lower end of the body is provided with a feeding port.
上述技术方案中,通过挡板阻止物料从入料口进入时进到前反击板的上部,从反击板和机架间的间隙通过,造成物料损失,降低工作效率。In the above technical solution, the baffle prevents the material from entering the upper part of the front impact plate when entering from the feed port, and passes through the gap between the impact plate and the frame, causing material loss and reducing work efficiency.
进一步地,所述弹簧调节装置包括连杆、安装座、弹簧和调节螺母,安装座固定安装在机体上,所述连杆的一端伸入机体内通过销轴转动连接在所述前反击板和后反击板上,连杆另一端穿过安装座伸出机体外,连杆上设有调节螺母,所述调节螺母与安装座之间设有弹簧,所述弹簧两端分别与调节螺母和安装座连为一体。Further, the spring adjusting device includes a connecting rod, a mounting seat, a spring and an adjusting nut, the mounting seat is fixedly installed on the body, and one end of the connecting rod extends into the body and is rotatably connected to the front impact plate and the front impact plate through a pin shaft. On the rear counterattack plate, the other end of the connecting rod protrudes out of the body through the mounting seat, the connecting rod is provided with an adjusting nut, a spring is arranged between the adjusting nut and the mounting seat, and the two ends of the spring are respectively connected with the adjusting nut and the mounting seat. The seat is connected as one.
上述技术方案中,通过通过弹簧调节装置可以对反击板和转子总成之间的间距进行调节,提高破碎效果,在破碎时,根据物料大小,进行弹性调节,降低了破碎机的损坏,减少了维修成本。In the above technical solution, the spacing between the impact plate and the rotor assembly can be adjusted through the spring adjustment device to improve the crushing effect. When crushing, the elasticity is adjusted according to the size of the material, which reduces the damage to the crusher and reduces Maintenance costs.
进一步地,所述机体上设有活动槽,所述第二轴承座可水平滑动地安装在活动槽中,所述活动齿辊轴两端分别与两个弹性液压杆的一端连接,弹性液压杆的另一端通过固定块与机体连接,所述弹性液压杆伸缩方向与活动槽方向一致。Further, the body is provided with a movable groove, the second bearing seat can be installed in the movable groove horizontally, and the two ends of the movable toothed roller shaft are respectively connected with one end of two elastic hydraulic rods. The other end of the elastic hydraulic rod is connected with the body through a fixed block, and the telescopic direction of the elastic hydraulic rod is consistent with the direction of the movable groove.
上述技术方案中,通过弹性液压杆可以调整固定齿辊和活动齿辊之间的间距,使第二轴承座在活动槽里相对滑动,提高破碎效果,在破碎时,根据物料大小和硬度的差异,进行弹性调节,降低了破碎机的损坏,减少了维修成本,满足生产需求。In the above technical scheme, the distance between the fixed toothed roller and the movable toothed roller can be adjusted by the elastic hydraulic rod, so that the second bearing seat slides relatively in the movable groove, and the crushing effect is improved. , carry out elastic adjustment, reduce the damage of the crusher, reduce the maintenance cost, and meet the production demand.
进一步地,所述固定齿辊和活动齿辊相互咬合,且固定齿辊轴和活动齿辊轴在同一水平面上。Further, the fixed toothed roller and the movable toothed roller are engaged with each other, and the fixed toothed roller shaft and the movable toothed roller shaft are on the same horizontal plane.
上述技术方案中,通过固定齿辊和活动齿辊相互咬合,固定齿辊轴和活动齿辊轴在同一水平面上,使得物料更容易进入破碎齿辊装置中,破碎效果更好。In the above technical solution, the fixed toothed roller and the movable toothed roller are engaged with each other, and the fixed toothed roller shaft and the movable toothed roller shaft are on the same level, so that the material can enter the crushing toothed roller device more easily, and the crushing effect is better.
进一步地,所述固定齿辊轴和活动齿辊轴在机体外侧的一端分别安装有第一传动齿轮和第二传动齿轮,且第一传动齿轮和第二传动齿相互啮合,由伺服电机驱动。Further, a first transmission gear and a second transmission gear are respectively installed at one end of the fixed toothed roller shaft and the movable toothed roller shaft on the outside of the body, and the first transmission gear and the second transmission tooth mesh with each other and are driven by a servo motor.
进一步地,所述安装座上设有定位槽,所述定位槽的侧面设有固定孔,所述弹簧的底端卡在定位槽内,且底端的端部插入固定孔对弹簧进行固定。Further, the mounting seat is provided with a positioning groove, the side surface of the positioning groove is provided with a fixing hole, the bottom end of the spring is clamped in the positioning groove, and the end of the bottom end is inserted into the fixing hole to fix the spring.
上述技术方案中,通过安装座上设置圆形的定位槽,定位槽的深度至少容纳一圈弹簧,定位槽的直径和弹簧的外径相配合,在定位槽的侧面设有固定孔,固定孔的孔径和弹簧端头过盈配合,以便弹簧套在连杆上后,弹簧底端的端头可以插入固定孔并在调节螺母旋转的过程中,不会随之转动而滑脱。In the above technical solution, a circular positioning groove is arranged on the mounting seat, the depth of the positioning groove accommodates at least one spring, the diameter of the positioning groove is matched with the outer diameter of the spring, and a fixing hole is provided on the side of the positioning groove. The diameter of the hole and the end of the spring are in an interference fit, so that after the spring is sleeved on the connecting rod, the end of the bottom end of the spring can be inserted into the fixing hole and will not slip off when the adjusting nut rotates.
与现有技术相比,本实用新型提供了一种材料破碎机,具备以下有益效果:Compared with the prior art, the utility model provides a material crusher, which has the following beneficial effects:
本实用新型通过前反击板、后反击板、转子总成和破碎齿辊装置的相互配合作用下,提高了工作效率,通过弹簧调节装置和弹性浮动机构,对反击板与转子总成之间的间距和固定齿辊与活动齿辊之间的间距进行调节,提高了破碎效果,在破碎时,根据物料大小和硬度的差异,进行弹性调节,降低了破碎机的损坏,减少了维修成本,得到想要的粒度均匀性,满足了生产需求。The utility model improves the work efficiency through the mutual cooperation of the front impact plate, the rear impact plate, the rotor assembly and the crushing toothed roller device. The spacing and the spacing between the fixed toothed roller and the movable toothed roller are adjusted to improve the crushing effect. When crushing, according to the difference in the size and hardness of the material, the elastic adjustment is carried out, which reduces the damage of the crusher and reduces the maintenance cost. The desired particle size uniformity meets production requirements.
附图说明Description of drawings
图1是本实用新型的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present utility model;
图2是弹簧调节装置的结构示意图;Fig. 2 is the structural representation of the spring adjustment device;
图3是破碎齿辊装置的俯视结构示意图。FIG. 3 is a schematic top view of the crushing toothed roller device.
图中标记:1、机体;2、前反击板;3、后反击板;4、转子总成;5、破碎齿辊装置;6、主轴;7、转子架;8、锤头;9、入料口;10、挡板;11、弹簧调节装置;12、连杆;13、安装座;131、定位槽;132、固定孔;14、弹簧;15、调节螺母;16、前反衬板;17、后反衬板;18、固定齿辊;19、活动齿辊;20、固定齿辊轴;21、活动齿辊轴;22、第一轴承座;23、第二轴承座;24、活动槽;25、固定块;26、弹性液压杆;27、第一传动齿轮;28、第二传动齿轮;29、出料口。Markings in the figure: 1. Body; 2. Front impact plate; 3. Rear impact plate; 4. Rotor assembly; 5. Crushing gear roller device; 6. Main shaft; 7. Rotor frame; 8. Hammer head; 9. Inlet Material port; 10, baffle plate; 11, spring adjusting device; 12, connecting rod; 13, mounting seat; 131, positioning groove; 132, fixing hole; 14, spring; 15, adjusting nut; 16, front contrast plate; 17 , rear contrast plate; 18, fixed toothed roller; 19, movable toothed roller; 20, fixed toothed roller shaft; 21, movable toothed roller shaft; 22, first bearing seat; 23, second bearing seat; 24, movable groove; 25, fixed block; 26, elastic hydraulic rod; 27, first transmission gear; 28, second transmission gear; 29, discharge port.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
请参阅图1至图3,本实用新型实施例提供了一种材料破碎机,包括机体1、前反击板2、后反击板3、转子总成4和破碎齿辊装置5,所述机体1内部安装有前反击板2和后反击板3,所述前反击板2在后反击板3的上方,所述前反击板2上安装有前反衬板16,所述后反击板3上安装有后反衬板17,所述前反衬板16和后反衬板17呈锯齿状,所述前反击板2和后反击板3对应设置有一套弹簧调节装置11,弹簧调节装置11可以对反击板和转子总成4之间的间距进行调节,提高破碎效果,所述前反击板2与后反击板3呈C型安装在转子总成4的一侧,破碎齿辊装置5安装在转子总成4的下方,所述转子总成4包括主轴6、转子架7和锤头8,所述主轴6通过驱动装置进行带动,所述主轴6上套设有转子架7,所述转子架7上安装有若干个锤头8,所述前反衬板16与后反衬板17分别设置在前反击板2和后反击板3与所述锤头8距离较近的一侧,转子架7高速旋转,物料进入锤头8作用区时,与转子架7上的锤头8撞击破碎,锤头8将物料甩向前反击板2和后反击板3再次破碎,然后又从反击衬板上弹回到锤头8作用区重新破碎,所述破碎齿辊装置5包括相互配合的固定齿辊18和活动齿辊19,所述固定齿辊18两侧的固定齿辊轴20通过第一轴承座22与机架1固定连接,所述活动齿辊19两侧的活动齿辊轴21通过第二轴承座22与机架1活动连接,经破碎后的物料又进入破碎齿辊装置5,经固定齿辊18和活动齿辊19的咬合作用,得到想要的粒度均匀性,提高破碎效率。Referring to FIGS. 1 to 3 , an embodiment of the present utility model provides a material crusher, including a
所述机体1上端设置有入料口6,所述入料口6顶部安装有挡板10,挡板10阻止物料从入料口6进入时进到前反击板2的上部,从反击板和机架1间的间隙通过,造成物料损失,降低工作效率,所述机体1下端设置有出料口29。The upper end of the
所述弹簧调节装置11包括连杆12、安装座13、弹簧14和调节螺母15,安装座13固定安装在机体1上,所述连杆12的一端伸入机体1内通过销轴转动连接在所述前反击板2和后反击板3上,连杆12另一端穿过安装座13伸出机体1外,连杆12上设有调节螺母15,所述调节螺母15与安装座13之间设有弹簧,所述弹簧14两端分别与调节螺母15和安装座13连为一体,弹簧调节装置11可以对反击板和转子总成4之间的间距进行调节,提高破碎效果,在破碎时,根据物料大小,进行弹性调节,降低了破碎机的损坏,减少了维修成本。The
所述机体1上设有活动槽24,所述第二轴承座22可水平滑动地安装在活动槽24中,所述活动齿辊轴21两端分别与两个弹性液压杆26的一端连接,弹性液压杆26的另一端通过固定块25与机体1连接,所述弹性液压杆26伸缩方向与活动槽24方向一致,弹性液压杆26可以调整固定齿辊18和活动齿辊19之间的间距,使第二轴承座22在活动槽24里相对滑动,提高破碎效果,在破碎时,根据物料大小和硬度的差异,进行弹性调节,降低了破碎机的损坏,减少了维修成本,满足生产需求。The
所述固定齿辊18和活动齿辊19相互咬合,且固定齿辊轴20和活动齿辊轴21在同一水平面上,使得物料更容易进入破碎齿辊装置5中,破碎效果更好。The fixed
所述固定齿辊轴20和活动齿辊轴21在机体1外侧的一端分别安装有第一传动齿轮27和第二传动齿轮28,且第一传动齿轮27和第二传动齿轮28相互啮合,由伺服电机驱动。A
所述安装座13上设有定位槽131,定位槽131的深度至少容纳一圈弹簧14,定位槽131的直径和弹簧14的外径相配合,所述定位槽131的侧面设有固定孔132,所述弹簧14的底端卡在定位槽131内,且底端的端部插入固定孔132对弹簧14进行固定,固定孔132的孔径和弹簧14端头过盈配合,以便弹簧14套在连杆12上后,弹簧14底端的端头可以插入固定孔132并在调节螺母15旋转的过程中,不会随之转动而滑脱。The mounting
在本申请的实施例中,物料从入料口6进入机体1内部,掉落在转子架7上,转子架7高速旋转,物料进入锤头8作用区时,与转子架7上的锤头8撞击破碎,锤头8将物料甩向前反击板2和后反击板3再次破碎,然后又从反击衬板上弹回到锤头8作用区重新破碎,经破碎后的物料又进入破碎齿辊装置5,经固定齿辊18和活动齿辊19的咬合作用后,从出料口29出来,通过弹簧调节装置11和弹性液压杆24,对反击板与转子总成4之间的间距和固定齿辊18与活动齿辊19之间的间距进行调节,提高了破碎效果,在破碎时,根据物料大小和硬度的差异,进行弹性调节,降低了破碎机的损坏,减少了维修成本,得到想要的粒度均匀性,满足了生产需求。In the embodiment of the present application, the material enters the interior of the
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this, and all other embodiments obtained by those of ordinary skill in the art without creative work shall cover within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (7)
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| CN116237121A (en) * | 2023-04-19 | 2023-06-09 | 湖南金凯循环科技有限公司 | Charged crushing method and device for lithium battery |
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| CN116237121A (en) * | 2023-04-19 | 2023-06-09 | 湖南金凯循环科技有限公司 | Charged crushing method and device for lithium battery |
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