CN217077579U - Plug-flow type dicyclo type biogas fermentation jar - Google Patents
Plug-flow type dicyclo type biogas fermentation jar Download PDFInfo
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- 238000000855 fermentation Methods 0.000 title claims abstract description 45
- 230000004151 fermentation Effects 0.000 title claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 239000002893 slag Substances 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 241000282414 Homo sapiens Species 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
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- 239000010871 livestock manure Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及发酵罐的技术领域,特别是涉及一种推流式双环型沼气发酵罐。The utility model relates to the technical field of fermentation tanks, in particular to a push-flow double-ring type biogas fermentation tank.
背景技术Background technique
沼气发酵又称为厌氧消化、厌氧发酵,是指有机物质(如人畜家禽粪便、秸秆、杂草等)在一定的水分、温度和厌氧条件下,通过各类微生物的分解代谢,最终形成甲烷和二氧化碳等可燃性混合气体的过程,现有的沼气发酵通常使用发酵罐进行物料发酵作业,传统的发酵罐搅拌效果较差,易使物料中的微生物分布不均匀,从而导致发酵效果较差。Biogas fermentation, also known as anaerobic digestion and anaerobic fermentation, refers to the catabolism of organic matter (such as human, livestock and poultry manure, straw, weeds, etc.) The process of forming flammable mixed gases such as methane and carbon dioxide. Existing biogas fermentation usually uses fermentation tanks for material fermentation operations. The traditional fermentation tanks have poor stirring effect, which is easy to make the microorganisms in the material unevenly distributed, resulting in poor fermentation effect. Difference.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种能够对物料进行循环推送,使物料进行按照特定方向进行循环流动,提高物料的发酵效果的一种推流式双环型沼气发酵罐。In order to solve the above-mentioned technical problems, the utility model provides a push-flow double-ring biogas fermenter that can circulate and push the materials, make the materials circulate in a specific direction, and improve the fermentation effect of the materials.
本实用新型的一种推流式双环型沼气发酵罐,包括发酵罐、密封板、固定轴、环形挡板、转盘、固定锥齿轮、多组轴套、多组固定块、多组传动轴、多组锥齿轮A、多组锥齿轮B、多组转轴、多组锥齿轮C、多组桨叶、驱动组件和集气组件,密封板密封固定盖装在发酵罐上端面,集气组件安装在密封板上端面,固定轴和环形挡板均固定安装在发酵罐内部的底端面上,固定轴处于环形挡板内部,转盘转动安装在环形挡板上端面,转盘与环形挡板紧密接触,固定轴上端伸入至转盘内部并与固定锥齿轮固定连接,固定轴与转盘转动连接,多组轴套均匀分布连通安装在转盘的外侧壁上,多组固定块均匀分布固定安装在转盘内部,多组传动轴分别贯穿并转动安装在多组固定块上,多组锥齿轮A分别与多组传动轴的内侧端固定连接,多组锥齿轮A均与固定锥齿轮相互啮合,多组锥齿轮B分别与多组传动轴的外侧端固定连接,多组转轴分别贯穿并转动安装在多组轴套上,多组锥齿轮C分别与多组转轴的内侧端固定连接,并且多组锥齿轮C分别与多组锥齿轮B相互啮合,多组桨叶分别与多组转轴的外侧端固定连接,驱动组件安装在密封板上,并且驱动组件与转盘相互连接;转盘在驱动组件的驱动下进行转动,并且在轴套的连接作用下,使转轴带动桨叶围绕固定轴进行公转,随着转盘转动的同时,在固定块的配合使用下,使传动轴带动带动锥齿轮A围绕固定轴进行公转,同时经固定锥齿轮的配合使用下,使锥齿轮A进行公转的同时还进行自转,在传动轴、锥齿轮B和锥齿轮C的传动连接作用下,使转轴带动桨叶进行自转,进而使桨叶在进行公转的同时还进行自转,从而能够对发酵罐内部的物料进行循环推送,使物料进行循环流动,代替传统搅拌的作业方式,提高物料的发酵效果。The push-flow double-ring type biogas fermentation tank of the utility model comprises a fermentation tank, a sealing plate, a fixed shaft, an annular baffle, a turntable, a fixed bevel gear, multiple sets of shaft sleeves, multiple sets of fixed blocks, multiple sets of transmission shafts, Multiple sets of bevel gears A, multiple sets of bevel gears B, multiple sets of rotating shafts, multiple sets of bevel gears C, multiple sets of paddles, drive components and gas collecting components, the sealing plate sealing and fixing cover is installed on the upper end face of the fermentation tank, and the gas collecting components are installed On the end face of the sealing plate, the fixed shaft and the annular baffle are fixedly installed on the bottom end face of the inside of the fermentation tank, the fixed shaft is inside the annular baffle, the turntable is rotated and installed on the upper end face of the annular baffle, and the turntable is in close contact with the annular baffle. The upper end of the fixed shaft extends into the inside of the turntable and is fixedly connected with the fixed bevel gear. The fixed shaft is rotatably connected to the turntable. Multiple sets of bushings are evenly distributed and connected to the outer side wall of the turntable. Multiple sets of fixed blocks are evenly distributed and fixed inside the turntable. Multiple sets of transmission shafts are respectively penetrated and rotatably installed on multiple sets of fixed blocks, multiple sets of bevel gears A are respectively fixedly connected with the inner ends of multiple sets of drive shafts, multiple sets of bevel gears A are meshed with fixed bevel gears, and multiple sets of bevel gears are B are respectively fixedly connected with the outer ends of the multiple sets of transmission shafts, the multiple sets of rotating shafts are respectively penetrating and rotatably mounted on the multiple sets of shaft sleeves, the multiple sets of bevel gears C are respectively fixedly connected with the inner ends of the multiple sets of rotating shafts, and the multiple sets of bevel gears C Respectively mesh with multiple sets of bevel gears B, multiple sets of paddles are respectively fixedly connected with the outer ends of multiple sets of rotating shafts, the drive assembly is installed on the sealing plate, and the drive assembly and the turntable are connected to each other; the turntable is driven by the drive assembly. , and under the connection of the shaft sleeve, the rotating shaft drives the paddle to revolve around the fixed shaft. With the rotation of the turntable, under the cooperation of the fixed block, the transmission shaft drives the bevel gear A to revolve around the fixed shaft. At the same time, with the cooperation of the fixed bevel gear, the bevel gear A revolves and rotates at the same time, and under the transmission connection of the transmission shaft, the bevel gear B and the bevel gear C, the rotating shaft drives the blades to rotate, thereby making the blade rotate. The leaf rotates at the same time as it revolves, so that the material inside the fermentation tank can be cyclically pushed, so that the material can be circulated, instead of the traditional stirring operation method, and the fermentation effect of the material can be improved.
优选的,驱动组件包括减速器、电机、连接轴和圆筒,减速器和电机均固定安装在密封板上端面,电机输出端与减速器的输入端固定连接,减速器输出端穿过密封板并伸入至发酵罐内部,连接轴固定安装在转盘上端面,并且连接轴上端与减速器输出端固定连接,圆筒固定安装在转盘上端面;减速器在电机的驱动下带动连接轴进行转动,从而使转盘进行转动,进而使装置能够自动对物料进行推送,提高装置的自动化程度,并且在圆筒和环形挡板的配合使用下,能够使物料按照特定的方向进行流动,提高装置的可靠性。Preferably, the drive assembly includes a reducer, a motor, a connecting shaft and a cylinder, the reducer and the motor are fixedly installed on the end surface of the sealing plate, the output end of the motor is fixedly connected with the input end of the reducer, and the output end of the reducer passes through the sealing plate And extends into the fermentation tank, the connecting shaft is fixedly installed on the upper end face of the turntable, and the upper end of the connecting shaft is fixedly connected with the output end of the reducer, the cylinder is fixedly installed on the upper end face of the turntable; the reducer drives the connecting shaft to rotate under the drive of the motor , so as to make the turntable rotate, so that the device can automatically push the material, improve the automation degree of the device, and with the use of the cylinder and the annular baffle, the material can flow in a specific direction and improve the reliability of the device. sex.
优选的,集气组件包括进气管、集气筒和排气管,进气管贯穿并固定安装在密封板上,集气筒固定连通安装在进气管上端,进气管上设有单向阀,排气管连通安装在集气筒的上端面,排气管上设有控制阀;物料发酵产生的沼气通过进气管进入至集气筒内部进行收集,然后打开控制阀,使沼气通过排气管进行排出输送,提高装置的使用性。Preferably, the gas collecting assembly includes an intake pipe, a gas collecting cylinder and an exhaust pipe, the intake pipe penetrates and is fixedly mounted on the sealing plate, the gas collecting cylinder is fixedly connected and installed on the upper end of the intake pipe, the intake pipe is provided with a one-way valve, and the exhaust pipe It is connected and installed on the upper end face of the gas collecting cylinder, and the exhaust pipe is provided with a control valve; the biogas generated by the material fermentation enters the gas collecting cylinder through the intake pipe for collection, and then the control valve is opened, so that the biogas is discharged and conveyed through the exhaust pipe, improving the usability of the device.
优选的,还包括投料管、排渣管和盖板,投料管连通安装在发酵罐的左下部,排渣管连通安装在发酵罐的右下部,排渣管上设有阀体,盖板通过多组螺栓密封固定盖装在投料管上端;通过设置投料管,便于向发酵罐内部补充物料,并且在排渣管的配合使用下,随着沼气的不断产生,使发酵罐内部的压强增大,从而使底部的沼渣通过排渣管进行排出,提高装置的操作性。Preferably, it also includes a feeding pipe, a slag discharge pipe and a cover plate, the feeding pipe is connected and installed in the lower left part of the fermentation tank, the slag discharge pipe is connected and installed in the lower right part of the fermentation tank, the slag discharge pipe is provided with a valve body, the cover plate passes through Multiple sets of bolts are sealed and fixed on the upper end of the feeding pipe; by setting the feeding pipe, it is convenient to replenish materials into the fermentation tank, and with the use of the slag discharge pipe, with the continuous generation of biogas, the pressure inside the fermentation tank increases , so that the biogas residue at the bottom is discharged through the slag discharge pipe, and the operability of the device is improved.
优选的,还包括多组支柱和多组安装板,多组支柱均匀分布固定安装在发酵罐的下端面,多组安装板分别固定安装在多组支柱的下端;通过设置支柱,并且在安装板的配合使用下,能够对发酵罐进行固定支撑,减少装置在工作过程中发生倾倒的情况出现,提高装置的稳定性。Preferably, it also includes multiple groups of pillars and multiple groups of mounting plates, the multiple groups of pillars are evenly distributed and fixedly installed on the lower end face of the fermenter, and the multiple groups of mounting plates are respectively fixed and installed on the lower ends of the multiple groups of pillars; Under the coordinated use of the fermenter, the fermenter can be fixedly supported, the occurrence of overturning of the device during the working process is reduced, and the stability of the device is improved.
优选的,连接轴和转盘之间的连接处设有加强筋;通过设置加强筋,能够增大转盘和连接轴之间的连接强度,减少装置因负载过大而造成转盘和连接轴之间发生断裂的情况出现,提高装置的工作强度。Preferably, a reinforcing rib is provided at the connection between the connecting shaft and the turntable; by setting the reinforcing rib, the connection strength between the turntable and the connecting shaft can be increased, and the occurrence of occurrence between the turntable and the connecting shaft caused by excessive load of the device can be reduced. The situation of fracture occurs, which improves the working strength of the device.
与现有技术相比本实用新型的有益效果为:减速器在电机的驱动下带动连接轴进行转动,从而使转盘进行转动,并且在轴套的连接作用下,使转轴带动桨叶围绕固定轴进行公转,随着转盘转动的同时,在固定块的配合使用下,使传动轴带动带动锥齿轮A围绕固定轴进行公转,同时经固定锥齿轮的配合使用下,使锥齿轮A进行公转的同时还进行自转,在传动轴、锥齿轮B和锥齿轮C的传动连接作用下,使转轴带动桨叶进行自转,进而使桨叶在进行公转的同时还进行自转,从而能够对发酵罐内部的物料进行循环推送,使物料进行循环流动,代替传统搅拌的作业方式,提高物料的发酵效果。Compared with the prior art, the beneficial effect of the present invention is that the reducer drives the connecting shaft to rotate under the drive of the motor, so that the turntable rotates, and under the connection of the shaft sleeve, the rotating shaft drives the paddle around the fixed shaft. Revolving, with the rotation of the turntable, with the cooperation of the fixed block, the drive shaft drives the bevel gear A to revolve around the fixed shaft, and at the same time, with the cooperation of the fixed bevel gear, the bevel gear A revolves at the same time. It also rotates. Under the transmission connection of the transmission shaft, the bevel gear B and the bevel gear C, the rotating shaft drives the paddle to rotate, so that the paddle also rotates while revolving, so that the materials inside the fermentation tank can be changed. Circular push is carried out to make the material circulate, instead of the traditional stirring operation mode, and the fermentation effect of the material is improved.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的第一局部轴测结构示意图;Fig. 2 is the first partial axonometric structure schematic diagram of the present utility model;
图3是本实用新型的第二局部轴测结构示意图;Fig. 3 is the second partial axonometric structure schematic diagram of the present invention;
附图中标记:1、发酵罐;2、密封板;3、固定轴;4、环形挡板;5、转盘;6、固定锥齿轮;7、轴套;8、固定块;9、传动轴;10、锥齿轮A;11、锥齿轮B;12、转轴;13、锥齿轮C;14、桨叶15、减速器;16、电机;17、连接轴;18、圆筒;19、进气管;20、集气筒;21、排气管;22、投料管;23、排渣管;24、盖板;25、支柱;26、安装板。Symbols in the drawings: 1, fermentation tank; 2, sealing plate; 3, fixed shaft; 4, annular baffle; 5, turntable; 6, fixed bevel gear; 7, shaft sleeve; 8, fixed block; 9, transmission shaft ; 10, bevel gear A; 11, bevel gear B; 12, shaft; 13, bevel gear C; 14,
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
实施例1Example 1
如图1至图3所示,密封板2密封固定盖装在发酵罐1上端面,固定轴3和环形挡板4均固定安装在发酵罐1内部的底端面上,固定轴3处于环形挡板4内部,转盘5转动安装在环形挡板4上端面,转盘5与环形挡板4紧密接触,固定轴3上端伸入至转盘5内部并与固定锥齿轮6固定连接,固定轴3与转盘5转动连接,多组轴套7均匀分布连通安装在转盘5的外侧壁上,多组固定块8均匀分布固定安装在转盘5内部,多组传动轴9分别贯穿并转动安装在多组固定块8上,多组锥齿轮A10分别与多组传动轴9的内侧端固定连接,多组锥齿轮A10均与固定锥齿轮6相互啮合,多组锥齿轮B11分别与多组传动轴9的外侧端固定连接,多组转轴12分别贯穿并转动安装在多组轴套7上,多组锥齿轮C13分别与多组转轴12的内侧端固定连接,并且多组锥齿轮C13分别与多组锥齿轮B11相互啮合,多组桨叶14分别与多组转轴12的外侧端固定连接,减速器15和电机16均固定安装在密封板2上端面,电机16输出端与减速器15的输入端固定连接,减速器15输出端穿过密封板2并伸入至发酵罐1内部,连接轴17固定安装在转盘5上端面,并且连接轴17上端与减速器15输出端固定连接,圆筒18固定安装在转盘5上端面,进气管19贯穿并固定安装在密封板2上,集气筒20固定连通安装在进气管19上端,进气管19上设有单向阀,排气管21连通安装在集气筒20的上端面,排气管21上设有控制阀,投料管22连通安装在发酵罐1的左下部,排渣管23连通安装在发酵罐1的右下部,排渣管23上设有阀体,盖板24通过多组螺栓密封固定盖装在投料管22上端,多组支柱25均匀分布固定安装在发酵罐1的下端面,多组安装板26分别固定安装在多组支柱25的下端;首先通过投料管22向发酵罐1内部补充物料,使物料的高度处于圆筒18上端面与排渣管23输入端之间,然后通过螺栓将盖板24密封盖装在投料管22上,然后启动电机16,减速器15在电机16的驱动下带动连接轴17进行转动,从而使转盘5进行转动,并且在轴套7的连接作用下,使转轴12带动桨叶14围绕固定轴3进行公转,随着转盘5转动的同时,在固定块8的配合使用下,使传动轴9带动带动锥齿轮A10围绕固定轴3进行公转,同时经固定锥齿轮6的配合使用下,使锥齿轮A10进行公转的同时还进行自转,在传动轴9、锥齿轮B11和锥齿轮C13的传动连接作用下,使转轴12带动桨叶14进行自转,进而使桨叶14在进行公转的同时还进行自转,从而开始对发酵罐1内部的物料进行循环推送,使物料进行循环流动,物料发酵产生的沼气通过进气管19进入至集气筒20内部进行收集,随着沼气的不断产生,使发酵罐1内部的压强增大,从而使底部的沼渣通过排渣管23进行排出即可。As shown in Figures 1 to 3, the
本实用新型的一种推流式双环型沼气发酵罐,其安装方式、连接方式或设置方式均为常见机械方式,只要能够达成其有益效果的均可进行实施。For a push-flow double-ring type biogas fermentation tank of the present invention, the installation, connection or setting methods are all common mechanical methods, and can be implemented as long as the beneficial effects can be achieved.
本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present utility model, several improvements and modifications can be made. These improvements and modifications should also be regarded as the protection scope of the present invention.
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Denomination of utility model: A push-flow double-ring biogas fermentation tank Effective date of registration: 20230113 Granted publication date: 20220729 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: Zhucheng shunwo Agricultural Technology Co.,Ltd. Registration number: Y2023980031170 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of utility model: A push flow double ring biogas fermentation tank Granted publication date: 20220729 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: Zhucheng shunwo Agricultural Technology Co.,Ltd. Registration number: Y2024980002088 |
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Granted publication date: 20220729 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: Zhucheng shunwo Agricultural Technology Co.,Ltd. Registration number: Y2024980002088 |
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Denomination of utility model: A push flow dual ring biogas fermentation tank Granted publication date: 20220729 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: Zhucheng shunwo Agricultural Technology Co.,Ltd. Registration number: Y2025980001011 |