CN217051258U - A new type of hoisting equipment for prefabricated stairs - Google Patents
A new type of hoisting equipment for prefabricated stairs Download PDFInfo
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- CN217051258U CN217051258U CN202122723431.9U CN202122723431U CN217051258U CN 217051258 U CN217051258 U CN 217051258U CN 202122723431 U CN202122723431 U CN 202122723431U CN 217051258 U CN217051258 U CN 217051258U
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Abstract
Description
技术领域technical field
本实用新型涉及建筑施工设备技术领域,尤其涉及一种新型预制楼梯的吊装设备。The utility model relates to the technical field of building construction equipment, in particular to a novel hoisting equipment for prefabricated stairs.
背景技术Background technique
在建筑施工过程中,经常需要用到吊装设备对物体进行吊装,例如预制楼梯等,预制楼梯是由混凝土和钢筋等材料通过模具预制而成,而且其一般体积较大,重量较重,因此需要利用较为大型的吊装设备对其进行起吊安装。In the process of building construction, hoisting equipment is often used to hoist objects, such as prefabricated stairs, etc. Prefabricated stairs are prefabricated from materials such as concrete and steel bars through molds, and they are generally large in size and heavy in weight. Use relatively large lifting equipment to lift and install it.
现有预制楼梯的吊装设备在使用时,由于很多时候预制楼梯需要靠近前壁放置,因此一般采用在预制楼梯上预埋挂环等连接部件,并通过绳索连接进行起吊安装,但是在实际使用过程中,连接处的受力较大,尤其是在起吊至空中时受到风力等影响的时候,进而容易造成一定的安全隐患。When the hoisting equipment of the existing prefabricated stairs is in use, because the prefabricated stairs need to be placed close to the front wall in many cases, it is generally used to pre-embed connecting parts such as hanging rings on the prefabricated stairs, and hoist and install through rope connection, but in the actual use process In the middle, the force at the connection is relatively large, especially when it is affected by wind force when it is lifted into the air, which will easily cause certain safety hazards.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种新型预制楼梯的吊装设备。The purpose of the utility model is to propose a novel hoisting device for prefabricated stairs in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种新型预制楼梯的吊装设备,包括装置仓,所述装置仓两侧的两端皆预留有开口处,且装置仓顶部两侧的中间位置处皆开设有通孔,所述装置仓底部的四角位置处皆安装有第一钢丝绳连接机构,且装置仓顶部的四角位置处皆安装有第二钢丝绳连接机构,并且第二钢丝绳连接机构远离装置仓的一端安装有起吊提升块,所述装置仓内部一端的两侧皆设置有转轴,且转轴外侧的中间位置处安装有齿轮,所述转轴靠近两端的外侧皆固定有第一安装杆,且第一安装杆贯穿开口处,所述装置仓一侧的中间位置处安装有伺服电机,且伺服电机的输出端连接有正反丝杆,并且正反丝杆延伸至装置仓的内部,所述正反丝杆靠近两端的外侧皆套设有齿条。A novel prefabricated stair hoisting device includes a device bin, both ends of the device bin are provided with openings, and the middle positions of both sides of the top of the device bin are provided with through holes, and the bottom of the device bin is provided with a through hole. A first wire rope connection mechanism is installed at the four corner positions of the device compartment, and a second wire rope connection mechanism is installed at the four corner positions of the top of the device compartment, and a lifting block is installed at the end of the second wire rope connection mechanism away from the device compartment. A rotating shaft is arranged on both sides of one end of the inside of the warehouse, and a gear is installed at the middle position of the outer side of the rotating shaft. A servo motor is installed at the middle position of one side, and the output end of the servo motor is connected with a positive and negative lead screw, and the positive and negative lead screw extends to the inside of the device compartment. rack.
优选地,所述转轴相对装置仓的纵向中心轴线对称分布,且转轴与装置仓组成相对转动结构。Preferably, the rotating shaft is symmetrically distributed with respect to the longitudinal center axis of the device compartment, and the rotating shaft and the device compartment form a relative rotation structure.
优选地,所述第一安装杆远离转轴的一端安装有夹持板,且夹持板与第一安装杆为垂直设置。Preferably, a clamping plate is installed at one end of the first installation rod away from the rotating shaft, and the clamping plate and the first installation rod are vertically arranged.
优选地,所述齿条与齿轮为啮合连接,且齿条与正反丝杆为螺纹连接,并且齿条与装置仓组成相对滑动结构。Preferably, the rack and the gear are in meshing connection, and the rack and the front and back screw rods are threadedly connected, and the rack and the device compartment form a relative sliding structure.
优选地,所述齿条顶部靠近起吊提升块的一侧安装有第二安装杆,且第二安装杆贯穿通孔,并且第二安装杆靠近起吊提升块一侧的顶部安装有安装筒。Preferably, a second installation rod is installed on the side of the top of the rack near the lifting block, and the second installation rod passes through the through hole, and a mounting cylinder is installed on the top of the second installation rod near the side of the lifting block.
优选地,所述安装筒的内部设置有限位块,且限位块与安装筒之间连接有弹簧。Preferably, a limit block is arranged inside the installation cylinder, and a spring is connected between the limit block and the installation cylinder.
本实用新型与现有技术相比,其有益效果为:Compared with the prior art, the utility model has the following beneficial effects:
1、通过两组齿条分别与装置仓的滑动连接,与正反丝杆的螺纹连接,与对应齿轮的啮合连接,使得楼梯在即将起吊至高处时,可以控制伺服电机带动正反丝杆正向转动,使得齿条带动对应的转轴及其上的夹持板向下转动对楼梯进行夹持固定,从而保证其在高处的稳固性,避免因为装置仓上第一钢丝绳连接机构的连接处受力过大发生严重事故。1. Through the sliding connection of two sets of racks with the device compartment, the threaded connection with the positive and negative screw rods, and the meshing connection with the corresponding gears, when the stairs are about to be lifted to a high place, the servo motor can be controlled to drive the positive and negative screw rods to move forward. Rotate in the opposite direction, so that the rack drives the corresponding rotating shaft and the clamping plate on it to rotate downward to clamp and fix the stairs, so as to ensure its stability at a high place, and avoid the connection of the first wire rope connection mechanism on the device compartment. Serious accident due to excessive force.
2、通过齿条的顶部设置有第二安装杆、安装筒和限位块,使得齿条带动第一安装杆和夹持板对楼梯进行夹持的同时,第二安装杆可以带动安装筒和限位块对起吊提升块进行夹持并配合其上的凸块相互限位,从而进一步增加起吊过程的安全性,避免第二钢丝绳连接机构与起吊提升块连接处发生松动后直接出现楼梯掉落的事故。2. A second installation rod, an installation cylinder and a limit block are arranged on the top of the rack, so that while the rack drives the first installation rod and the clamping plate to clamp the stairs, the second installation rod can drive the installation cylinder and the stair. The limit block clamps the hoisting block and cooperates with the bumps on it to limit each other, thereby further increasing the safety of the hoisting process and avoiding the stair falling directly after the connection between the second wire rope connection mechanism and the hoisting block is loose. accident.
附图说明Description of drawings
图1为本实用新型提出的一种新型预制楼梯的吊装设备的主视剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of a kind of novel prefabricated staircase hoisting equipment proposed by the utility model;
图2为本实用新型提出的一种新型预制楼梯的吊装设备装置仓的俯视结构示意图;Fig. 2 is a top-view structural schematic diagram of a hoisting equipment bin of a novel prefabricated staircase proposed by the utility model;
图3为本实用新型提出的一种新型预制楼梯的吊装设备装置仓的俯视剖视结构示意图;3 is a schematic top-view cross-sectional structural diagram of a hoisting equipment bin of a novel prefabricated staircase proposed by the utility model;
图4为本实用新型提出的一种新型预制楼梯的吊装设备安装筒的主视剖视结构示意图;Fig. 4 is the front sectional structural schematic diagram of the hoisting equipment installation cylinder of a novel prefabricated staircase proposed by the utility model;
图5为本实用新型提出的一种新型预制楼梯的吊装设备齿条的立体结构示意图。5 is a schematic three-dimensional structural diagram of a rack of a novel prefabricated stair hoisting equipment proposed by the utility model.
图中:1装置仓、2开口处、3通孔、4第一钢丝绳连接机构、5第二钢丝绳连接机构、6起吊提升块、7转轴、8齿轮、9第一安装杆、10夹持板、11伺服电机、12正反丝杆、13齿条、14第二安装杆、15安装筒、16限位块、17弹簧。In the figure: 1 installation compartment, 2 opening, 3 through hole, 4 first wire rope connection mechanism, 5 second wire rope connection mechanism, 6 lifting block, 7 rotating shaft, 8 gear, 9 first installation rod, 10 clamping plate , 11 servo motor, 12 positive and negative screw, 13 rack, 14 second installation rod, 15 installation cylinder, 16 limit block, 17 spring.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present utility model more clearly understood, the specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementation disclosed below. .
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参照图1-5,一种新型预制楼梯的吊装设备,包括装置仓1,装置仓1两侧的两端皆预留有开口处2,且装置仓1顶部两侧的中间位置处皆开设有通孔3,装置仓1底部的四角位置处皆安装有第一钢丝绳连接机构4,且装置仓1顶部的四角位置处皆安装有第二钢丝绳连接机构5,并且第二钢丝绳连接机构5远离装置仓1的一端安装有起吊提升块6,装置仓1内部一端的两侧皆设置有转轴7,且转轴7外侧的中间位置处安装有齿轮8,转轴7靠近两端的外侧皆固定有第一安装杆9,且第一安装杆9贯穿开口处2,转轴7相对装置仓1的纵向中心轴线对称分布,且转轴7与装置仓1组成相对转动结构,使得转轴7受到外力影响时可以发生转动;Referring to Figures 1-5, a new type of prefabricated stair hoisting equipment includes a
第一安装杆9远离转轴7的一端安装有夹持板10,且夹持板10与第一安装杆9为垂直设置,使得转轴7对应转动时,可以带动第一安装杆9和夹持板10与底部楼梯的两侧贴合,从而对楼梯进行夹持固定,避免在整个起吊过程中第一钢丝绳连接机构4的连接处受力过大;A
装置仓1一侧的中间位置处安装有伺服电机11,且伺服电机11的输出端连接有正反丝杆12,并且正反丝杆12延伸至装置仓1的内部,正反丝杆12靠近两端的外侧皆套设有齿条13,齿条13与齿轮8为啮合连接,且齿条13与正反丝杆12为螺纹连接,并且齿条13与装置仓1组成相对滑动结构,使得正反丝杆12转动时,两组齿条13可以同时进行反向滑动,从而带动两组转轴7带动其上的第一安装杆9和夹持板10对向转动,从而完成对楼梯的夹持或者解除夹持;A
齿条13顶部靠近起吊提升块6的一侧安装有第二安装杆14,且第二安装杆14贯穿通孔3,并且第二安装杆14靠近起吊提升块6一侧的顶部安装有安装筒15,使得齿条13对应移动时,第二安装杆14可以带动其上的安装筒15对向移动,从而对限位块16进行夹持并配合限位块16上的限位部分进行上下限位;A
安装筒15的内部设置有限位块16,且限位块16与安装筒15之间连接有弹簧17,使得限位块16可以替代安装筒15对起吊提升块6进行夹持,且限位块16与起吊提升块6接触后,齿条13继续移动时,限位块16可以在安装筒15内滑动,直至第一安装杆9与夹持板10对楼梯完成夹持。A
本实用新型使用时,如图1-5所示,将该装置与起吊机上的车载电源连接,起吊提升块6与起吊机上的收卷绳部分连接固定,在楼梯的顶部安装上用于起吊的挂环等机构,将装置仓1底部的第一钢丝绳连接机构4分别与其连接固定,起吊机带动起吊提升块6向上提升至小幅度高度,此时控制伺服电机11带动正反丝杆12正向转动,通过两组齿条13分别与正反丝杆12的螺纹连接,与装置仓1的滑动连接,使得此时两组齿条13向靠近中间的方向滑动,从而带动第二安装杆14及其上的安装筒15、限位块16向靠近起吊提升块6的方向移动,使得两组限位块16开始相互配合对起吊提升块6进行夹持,并配合其上的限位部分进行上下限位,从而避免后续大幅度提升过程中第二钢丝绳连接机构5的连接处发生松动后楼梯容易直接发生坠落,同时通过齿条13分别与对应转轴7上齿轮8的啮合连接,使得此时两组转轴7可以分别带动其上的第一安装杆9和夹持板10向下转动,直至相互配合对楼梯进行夹持,从而避免整个后续起吊过程中第一钢丝绳连接机构4的连接处受力过大,起吊机带动起吊提升块6及楼梯进一步提升并移动,直至靠近安装处位置时,控制伺服电机11带动正反丝杆12反向转动,使得第二安装杆14、安装筒15和限位块16解除对起吊提升块6的夹持限位,转轴7带动第一安装杆9及其上的夹持板10转动至竖直朝上的位置处,从而使得装置仓1两侧的距离小于楼梯的宽度,进而使得操作人员可以控制起吊设备进一步将楼梯微调至靠近墙壁的位置处进行安装。When the utility model is used, as shown in Figures 1-5, the device is connected to the vehicle-mounted power supply on the hoist, the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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