CN217046443U - A tire handling manipulator - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及轮胎生产技术领域,具体为一种轮胎搬运用机械手。The utility model relates to the technical field of tire production, in particular to a manipulator for handling tires.
背景技术Background technique
轮胎是在各种车辆或机械上装配的接地滚动的圆环形弹性橡胶制品,通常安装在金属轮辋上,能支承车身,缓冲外界冲击,实现与路面的接触并保证车辆的行驶性能,在对轮胎生产加工时,人员需要使用机械手对生产出的轮胎进行搬运规整,减轻了人员的劳动负担的同时也提高了对轮胎的搬运效率,但是一般的机械手在使用时不能对工作高度进行调节,在对高处轮胎进行搬运时较为不便,装置在工作时各组件之间的磨损较为严重,缩减了组件的使用寿命,为此,我们提出一种轮胎搬运用机械手来解决这些问题。Tires are circular elastic rubber products that roll on the ground and roll on various vehicles or machinery. They are usually installed on metal rims, which can support the body, buffer external impacts, achieve contact with the road surface and ensure the driving performance of the vehicle. During tire production and processing, personnel need to use manipulators to handle the produced tires in a regular manner, which reduces the labor burden of personnel and improves the handling efficiency of tires. However, the general manipulator cannot adjust the working height during use. It is inconvenient to carry tires at high places, and the wear between the components of the device is serious during operation, which shortens the service life of the components. Therefore, we propose a tire handling manipulator to solve these problems.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种轮胎搬运用机械手,使用时可对工作高度进行调节,方便装置对轮胎进行搬运作业,工作期间减轻了组件之间的磨损,延长了组件的使用寿命,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a tire handling manipulator, which can adjust the working height during use, facilitate the handling of the tire by the device, and reduce the wear between components during operation. The service life of the components is prolonged, and the problems in the background art can be effectively solved.
为实现上述目的,本实用新型提供如下技术方案:一种轮胎搬运用机械手,包括底座、调节机构和夹持机构;In order to achieve the above purpose, the present utility model provides the following technical solutions: a tire handling manipulator, comprising a base, an adjustment mechanism and a clamping mechanism;
底座:其上端设有固定台,固定台的上端中部开设有安装孔;Base: the upper end is provided with a fixing table, and the middle of the upper end of the fixing table is provided with a mounting hole;
调节机构:包括伸缩柱、安装板、固定块、旋转台和机械臂,所述伸缩柱设置于固定台上端中部的安装孔内部,伸缩柱的伸缩端上侧设有安装板,安装板的上端设有固定块,固定块上端的旋转槽内部转动连接有旋转台,旋转台的上端设有机械臂;Adjustment mechanism: including a telescopic column, a mounting plate, a fixed block, a rotary table and a mechanical arm. The telescopic column is arranged inside the installation hole in the middle of the upper end of the fixed table. The upper side of the telescopic end of the telescopic column is provided with a mounting plate, and the upper end of the mounting plate is provided with a mounting plate. A fixed block is provided, and a rotating table is rotatably connected inside the rotating groove on the upper end of the fixed block, and a mechanical arm is arranged on the upper end of the rotating table;
夹持机构:设置于机械臂左端的连接轴前侧;Clamping mechanism: set on the front side of the connecting shaft at the left end of the mechanical arm;
其中:还包括PLC控制器,所述PLC控制器设置于固定台的前端右侧,PLC控制器的输入端电连接外部电源,机械臂的输入端电连接 PLC控制器的输出端,使用时可对工作高度进行调节,方便装置对轮胎进行搬运作业,工作期间减小了装置转动时受到的阻力,减轻了组件之间的磨损,延长了组件的使用寿命。Wherein: it also includes a PLC controller, the PLC controller is arranged on the right side of the front end of the fixed platform, the input end of the PLC controller is electrically connected to the external power supply, and the input end of the robotic arm is electrically connected to the output end of the PLC controller. Adjusting the working height makes it convenient for the device to carry the tires, reduces the resistance when the device rotates during operation, reduces the wear between the components, and prolongs the service life of the components.
进一步的,所述调节机构还包括第一电机,所述第一电机设置于固定块上端的安装口内部,第一电机的输出轴上端与旋转台的上壁面固定连接,第一电机的输入端电连接PLC控制器的输出端,实现装置的转动。Further, the adjustment mechanism further includes a first motor, the first motor is arranged inside the installation port on the upper end of the fixed block, the upper end of the output shaft of the first motor is fixedly connected with the upper wall of the rotary table, and the input end of the first motor is fixedly connected. The output end of the PLC controller is electrically connected to realize the rotation of the device.
进一步的,所述调节机构还包括第一环形槽板、滚珠和第二环形槽板,所述第一环形槽板设置于固定块的上端,滚珠圆形阵列滑动连接于第一环形槽板上端的槽口内部,第二环形槽板设置于旋转台的上壁面,旋转台下端的开槽内侧分别与滚珠的外弧面接触,减轻组件之间的磨损。Further, the adjustment mechanism further includes a first annular groove plate, a ball and a second annular groove plate, the first annular groove plate is arranged on the upper end of the fixing block, and the circular array of balls is slidably connected to the upper end of the first annular groove plate. Inside the slot, the second annular groove plate is arranged on the upper wall surface of the rotary table, and the inner side of the slot at the lower end of the rotary table is in contact with the outer arc surface of the ball respectively, so as to reduce the wear between the components.
进一步的,所述夹持机构包括安装台和夹持板,所述安装台设置于机械臂左端的连接轴前侧,夹持板分别通过销轴转动连接于安装台的前端左右两侧,两个夹持板的相背离端分别设有凸柱,实现对轮胎的夹持。Further, the clamping mechanism includes an installation table and a clamping plate, the installation table is arranged on the front side of the connecting shaft at the left end of the mechanical arm, and the clamping plate is connected to the left and right sides of the front end of the installation table through a pin shaft, respectively. The opposite ends of the clamping plates are respectively provided with protruding columns to realize the clamping of the tires.
进一步的,所述夹持机构还包括支撑座、第二电机、连接板、连杆和转筒,所述支撑座对称设置于安装台的下端,第二电机均设置于支撑座的下板体上侧,连接板均设置于第二电机的输出轴上端,连杆均通过转轴转动连接于连接板远离安装台的一端,转筒均设置于连杆的前端,转筒均与上下对应的凸柱转动连接,实现高效传动。Further, the clamping mechanism also includes a support seat, a second motor, a connecting plate, a connecting rod and a rotating drum, the support seat is symmetrically arranged at the lower end of the installation table, and the second motor is arranged on the lower plate body of the support seat. On the upper side, the connecting plates are all arranged on the upper end of the output shaft of the second motor, the connecting rods are all connected to the end of the connecting plate away from the installation platform through the rotation shaft, and the rotating drums are all arranged at the front end of the connecting rods, and the rotating drums are all corresponding to the upper and lower protrusions. The column is connected by rotation to realize high-efficiency transmission.
进一步的,还包括液压泵,所述液压泵设置于底座的上端右侧,液压泵的出油口与伸缩柱的进油口连接,液压泵的输入端电连接PLC 控制器的输出端,实现伸缩柱的伸缩。Further, it also includes a hydraulic pump, the hydraulic pump is arranged on the right side of the upper end of the base, the oil outlet of the hydraulic pump is connected with the oil inlet of the telescopic column, and the input end of the hydraulic pump is electrically connected to the output end of the PLC controller to realize Telescoping of telescopic columns.
进一步的,还包括滑筒和导向柱,所述滑筒均设置于固定台上端四角处的开孔内部,导向柱均设置于安装板的下端四角处,导向柱与滑筒滑动连接,对工作方向进行导向支撑。Further, it also includes a sliding cylinder and a guide column, the sliding cylinders are all arranged inside the openings at the four corners of the upper end of the fixing table, the guiding columns are all arranged at the four corners of the lower end of the mounting plate, and the guiding columns are slidably connected with the sliding cylinder to facilitate the work. Orientation guide support.
与现有技术相比,本实用新型的有益效果是:本轮胎搬运用机械手,具有以下好处:Compared with the prior art, the beneficial effects of the present utility model are: the tire handling manipulator has the following advantages:
通过PLC控制器调控液压泵工作,液压泵将油液输送到伸缩柱的内部,这时伸缩柱的内部压力增大,伸缩柱的伸缩端开始上移,伸缩柱的伸缩端带动安装板向上侧移动,安装板带动导向柱在滑筒的内部滑动,对安装板的位置进行导向限制,避免安装板发生晃动,当伸缩柱到达合适的工作位置后,人员通过PLC控制器调控第一电机工作,第一电机的输出轴带动旋转台在固定块上端的旋转槽内部进行转动,旋转台带动第二环形槽板转动,第二环形槽板下端的开槽与滚珠的外弧面既转动又滑动,使旋转台受到的阻力减小,当旋转台转动到合适位置后,人员通过PLC控制器调控机械臂工作,使用时可对工作高度进行调节,方便装置对轮胎进行搬运作业,工作期间减小了装置转动时受到的阻力,减轻了组件之间的磨损,延长了组件的使用寿命。The operation of the hydraulic pump is regulated by the PLC controller, and the hydraulic pump transports the oil to the inside of the telescopic column. At this time, the internal pressure of the telescopic column increases, the telescopic end of the telescopic column starts to move up, and the telescopic end of the telescopic column drives the mounting plate to the upper side. Move, the mounting plate drives the guide column to slide inside the sliding cylinder, guides and restricts the position of the mounting plate, and avoids the shaking of the mounting plate. The output shaft of the first motor drives the rotating table to rotate inside the rotating groove on the upper end of the fixed block, the rotating table drives the second annular groove plate to rotate, the grooves at the lower end of the second annular groove plate and the outer arc surface of the ball both rotate and slide, The resistance of the turntable is reduced. When the turntable is rotated to a suitable position, the personnel can control the work of the manipulator through the PLC controller. The working height can be adjusted during use, which is convenient for the device to carry the tires, and the working period is reduced. The resistance received by the device when it rotates reduces the wear between the components and prolongs the service life of the components.
附图说明Description of drawings
图1为本实用新型剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the utility model;
图2为本实用新型A处放大结构示意图;Fig. 2 is the enlarged structural schematic diagram of the utility model A;
图3为本实用新型B处放大结构示意图。FIG. 3 is a schematic view of the enlarged structure at B of the present invention.
图中:1底座、2固定台、3调节机构、31伸缩柱、32安装板、 33固定块、34旋转台、35第一电机、36第一环形槽板、37滚珠、 38第二环形槽板、39机械臂、4PLC控制器、5夹持机构、51安装台、52夹持板、53支撑座、54第二电机、55连接板、56连杆、57 转筒、6液压泵、7滑筒、8导向柱。In the figure: 1 base, 2 fixed table, 3 adjustment mechanism, 31 telescopic column, 32 mounting plate, 33 fixed block, 34 rotary table, 35 first motor, 36 first annular groove plate, 37 ball, 38 second annular groove plate, 39 robotic arm, 4 PLC controller, 5 clamping mechanism, 51 mounting table, 52 clamping plate, 53 supporting base, 54 second motor, 55 connecting plate, 56 connecting rod, 57 rotating drum, 6 hydraulic pump, 7 Slide cylinder, 8 guide columns.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实施例提供一种技术方案:一种轮胎搬运用机械手,包括底座1、调节机构3和夹持机构5;Referring to FIGS. 1-3 , this embodiment provides a technical solution: a manipulator for handling tires, including a
底座1:其上端设有固定台2,固定台2实现组件的安装,固定台2的上端中部开设有安装孔;Base 1: the upper end is provided with a fixing table 2, the fixing table 2 realizes the installation of the components, and the middle of the upper end of the fixing table 2 is provided with a mounting hole;
调节机构3:包括伸缩柱31、安装板32、固定块33、旋转台34 和机械臂39,伸缩柱31设置于固定台2上端中部的安装孔内部,伸缩柱31的伸缩端上侧设有安装板32,安装板32的上端设有固定块33,固定块33上端的旋转槽内部转动连接有旋转台34,旋转台34 的上端设有机械臂39,调节机构3还包括第一电机35,第一电机35 设置于固定块33上端的安装口内部,第一电机35的输出轴上端与旋转台34的上壁面固定连接,第一电机35的输入端电连接PLC控制器 4的输出端,调节机构3还包括第一环形槽板36、滚珠37和第二环形槽板38,第一环形槽板36设置于固定块33的上端,滚珠37圆形阵列滑动连接于第一环形槽板36上端的槽口内部,第二环形槽板38 设置于旋转台34的上壁面,旋转台34下端的开槽内侧分别与滚珠37的外弧面接触,伸缩柱31的伸缩端开始上移,伸缩柱31的伸缩端带动安装板32向上侧移动,当伸缩柱31到达合适的工作位置后,人员通过PLC控制器4调控第一电机35工作,第一电机35的输出轴带动旋转台34在固定块33上端的旋转槽内部进行转动,旋转台34 带动第二环形槽板38转动,第二环形槽板38下端的开槽与滚珠37 的外弧面既转动又滑动,使旋转台34受到的阻力减小,当旋转台34 转动到合适位置后,人员通过PLC控制器4调控机械臂39工作,减轻了组件之间的磨损,延长了组件的使用寿命;Adjustment mechanism 3: including a
夹持机构5:设置于机械臂39左端的连接轴前侧,夹持机构5 包括安装台51和夹持板52,安装台51设置于机械臂39左端的连接轴前侧,夹持板52分别通过销轴转动连接于安装台51的前端左右两侧,两个夹持板52的相背离端分别设有凸柱,夹持机构5还包括支撑座53、第二电机54、连接板55、连杆56和转筒57,支撑座53对称设置于安装台51的下端,第二电机54均设置于支撑座53的下板体上侧,连接板55均设置于第二电机54的输出轴上端,连杆56均通过转轴转动连接于连接板55远离安装台51的一端,转筒57均设置于连杆56的前端,转筒57均与上下对应的凸柱转动连接,机械臂 39带动安装台51到达需要搬运的轮胎处并继续向下测移动,使两个夹持板52位于轮胎的胎体外部,然后人员通过PLC控制器4调控两个第二电机54同步工作,右侧的第二电机54输出轴带动右端的连接板55顺时针方向转动,左侧的第二电机54输出轴带动左端的连接板 55逆时针方向转动,连接板55通过转轴带动连杆56向前侧移动,连杆56通过转筒57带动夹持板52运动,夹持板52以安装台51为支撑开始相向靠近并夹紧轮胎,实现对轮胎进行搬运操作;Clamping mechanism 5: arranged on the front side of the connecting shaft at the left end of the
其中:还包括PLC控制器4,PLC控制器4设置于固定台2的前端右侧,PLC控制器4的输入端电连接外部电源,机械臂39的输入端电连接PLC控制器4的输出端。Wherein: also includes a
其中:还包括液压泵6,液压泵6设置于底座1的上端右侧,液压泵6的出油口与伸缩柱31的进油口连接,液压泵6的输入端电连接PLC控制器4的输出端,通过PLC控制器4调控液压泵6工作,液压泵6将油液输送到伸缩柱31的内部。Wherein: it also includes a hydraulic pump 6, the hydraulic pump 6 is arranged on the right side of the upper end of the
其中:还包括滑筒7和导向柱8,滑筒7均设置于固定台2上端四角处的开孔内部,导向柱8均设置于安装板32的下端四角处,导向柱8与滑筒7滑动连接,安装板32带动导向柱8在滑筒7的内部滑动,对安装板32的位置进行导向限制,避免安装板32发生晃动。Wherein: it also includes a sliding
本实用新型提供的一种轮胎搬运用机械手的工作原理如下:人员通过锁止螺栓将底座1固定到工作位置,通过PLC控制器4调控液压泵6工作,液压泵6将油液输送到伸缩柱31的内部,这时伸缩柱31 的内部压力增大,伸缩柱31的伸缩端开始上移,伸缩柱31的伸缩端带动安装板32向上侧移动,安装板32带动导向柱8在滑筒7的内部滑动,对安装板32的位置进行导向限制,避免安装板32发生晃动,当伸缩柱31到达合适的工作位置后,人员通过PLC控制器4调控第一电机35工作,第一电机35的输出轴带动旋转台34在固定块33上端的旋转槽内部进行转动,旋转台34带动第二环形槽板38转动,第二环形槽板38下端的开槽与滚珠37的外弧面既转动又滑动,使旋转台34受到的阻力减小,当旋转台34转动到合适位置后,人员通过 PLC控制器4调控机械臂39工作,机械臂39以左端的安装座为支撑进行转动,机械臂39带动安装台51到达需要搬运的轮胎处并继续向下测移动,使两个夹持板52位于轮胎的胎体外部,然后人员通过PLC 控制器4调控两个第二电机54同步工作,右侧的第二电机54输出轴带动右端的连接板55顺时针方向转动,左侧的第二电机54输出轴带动左端的连接板55逆时针方向转动,连接板55通过转轴带动连杆 56向前侧移动,连杆56通过转筒57带动夹持板52运动,夹持板52 以安装台51为支撑开始相向靠近并夹紧轮胎,实现对轮胎进行搬运操作。The working principle of a tire handling manipulator provided by the present invention is as follows: personnel fix the
值得注意的是,以上实施例中所公开的第一电机35可选用MBDLN25SG的电机,第二电机54可选用80YYJ-25的电机,液压泵6 可选用KF-115-RF1-D25的液压泵,PLC控制器4可选用MC224的可编程控制器,PLC控制器4控制第一电机35、机械臂39、第二电机 54和液压泵6工作采用现有技术中常用的方法。It is worth noting that the first motor 35 disclosed in the above embodiment can choose the motor of MBDLN25SG, the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
Claims (7)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116587649A (en) * | 2023-07-19 | 2023-08-15 | 河北世派轮胎有限公司 | Tire shaping cooling arrangement |
| CN118849026A (en) * | 2024-09-23 | 2024-10-29 | 江苏伊凡诺尔智能科技有限公司 | A claw-type tire handling manipulator |
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2021
- 2021-12-18 CN CN202123189663.7U patent/CN217046443U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116587649A (en) * | 2023-07-19 | 2023-08-15 | 河北世派轮胎有限公司 | Tire shaping cooling arrangement |
| CN116587649B (en) * | 2023-07-19 | 2023-09-12 | 河北世派轮胎有限公司 | Tire shaping cooling arrangement |
| CN118849026A (en) * | 2024-09-23 | 2024-10-29 | 江苏伊凡诺尔智能科技有限公司 | A claw-type tire handling manipulator |
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