CN217016499U - A desulfurization device for secondary processing of renewable resources - Google Patents
A desulfurization device for secondary processing of renewable resources Download PDFInfo
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- CN217016499U CN217016499U CN202220922436.6U CN202220922436U CN217016499U CN 217016499 U CN217016499 U CN 217016499U CN 202220922436 U CN202220922436 U CN 202220922436U CN 217016499 U CN217016499 U CN 217016499U
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 60
- 230000023556 desulfurization Effects 0.000 title claims abstract description 60
- 238000003756 stirring Methods 0.000 claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000003009 desulfurizing effect Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 2
- 239000000843 powder Substances 0.000 abstract description 36
- 238000000034 method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000010092 rubber production Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000010057 rubber processing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及橡胶脱硫技术领域,具体为一种再生资源二次加工用脱硫装置。The utility model relates to the technical field of rubber desulfurization, in particular to a desulfurization device for secondary processing of renewable resources.
背景技术Background technique
脱硫是再生胶生产过程中的关键工段,它直接关系再生胶产品质量的好坏。所谓脱硫并不是把硫化橡胶中的结合硫分离出去,而是把弹性网状结构中的硫键断裂,使硫化橡胶恢复可塑性。橡胶粉作为生产再生胶的主要资源,它在没有脱硫之前是蓬松的,没有粘合性,只有经过脱过硫的胶粉才有可塑性,才能粘合在一块,脱过硫的胶粉再经过精炼机和开炼机的碾压,得到的才是再生胶块,再生胶脱硫的意义就在于此。Desulfurization is a key section in the reclaimed rubber production process, which is directly related to the quality of the reclaimed rubber products. The so-called desulfurization is not to separate the bound sulfur in the vulcanized rubber, but to break the sulfur bonds in the elastic network structure to restore the plasticity of the vulcanized rubber. As the main resource for producing reclaimed rubber, rubber powder is fluffy and has no adhesiveness before desulfurization. Only the desulfurized rubber powder has plasticity and can be bonded together. The desulfurized rubber powder is then passed through. The reclaimed rubber block is obtained by the rolling of the refiner and the open mill, and the meaning of the desulfurization of the reclaimed rubber lies in this.
经过海量检索,发现现有技术中的加工用脱硫装置典型的如公开号为CN211057011U公开的一种再生橡胶生产加工用脱硫装置,能够通过活动板和把手块的配合使用,能够通过调整活动板的水平方向的位置,来调节进料斗主体的入料速度,并在入料完成后能够通过活动板对其进行遮挡,避免异物进入装置内部。After extensive search, it was found that the typical desulfurization device for processing in the prior art, such as a desulfurization device for recycled rubber production and processing disclosed in publication number CN211057011U, can be used in conjunction with a movable plate and a handle block, and can be adjusted by adjusting the movable plate. The position in the horizontal direction can adjust the feeding speed of the main body of the feeding hopper, and after the feeding is completed, it can be blocked by the movable plate to prevent foreign objects from entering the inside of the device.
橡胶分脱硫的过程中需要将蒸汽输入到脱硫罐内部并对胶粉进行加热以达到脱硫的目的,而现有的脱硫罐内部的胶粉由于和蒸汽接触不够充分和均匀使得胶粉的脱硫效率降低,为此,我们提出一种再生资源二次加工用脱硫装置。In the process of devulcanization of rubber, it is necessary to input steam into the desulfurization tank and heat the rubber powder to achieve the purpose of desulfurization. However, due to the insufficient and uniform contact of the rubber powder in the existing desulfurization tank with the steam, the desulfurization efficiency of the rubber powder is reduced. For this reason, we propose a desulfurization device for secondary processing of renewable resources.
实用新型内容Utility model content
本实用新型的目的在于提供一种再生资源二次加工用脱硫装置,具备能够使得蒸汽和胶粉均匀且充分的接触,从而保证脱硫罐内部的胶粉受热均匀,继而提高胶粉的脱硫效率的优点,解决了现有的脱硫罐内部的胶粉由于和蒸汽接触不够充分和均匀使得胶粉的脱硫效率降低的问题。The purpose of this utility model is to provide a desulfurization device for secondary processing of renewable resources, which is equipped with a device that can make the steam and rubber powder contact evenly and fully, so as to ensure that the rubber powder inside the desulfurization tank is heated evenly, thereby improving the desulfurization efficiency of the rubber powder. The advantage is that the problem that the desulfurization efficiency of the rubber powder is reduced due to insufficient and uniform contact of the rubber powder inside the existing desulfurization tank with steam is solved.
为实现上述目的,本实用新型提供如下技术方案:一种再生资源二次加工用脱硫装置,包括储料斗、脱硫罐和中空轴,所述脱硫罐内壁的顶部轴心位置处通过轴承安装有中空轴,所述中空轴外表面安装有搅拌管,所述中空轴上表面通过旋转接头安装有蒸汽阀,所述蒸汽阀上表面安装有蒸汽管,所述脱硫罐上表面一侧安装有进料阀,所述进料阀上表面安装有储料斗,所述脱硫罐下表面轴心位置处安装有出料阀,所述中空轴外表面安装有刮板。In order to achieve the above purpose, the present utility model provides the following technical solutions: a desulfurization device for secondary processing of renewable resources, comprising a storage hopper, a desulfurization tank and a hollow shaft, and a hollow shaft is installed at the top axis position of the inner wall of the desulfurization tank through a bearing. shaft, a stirring tube is installed on the outer surface of the hollow shaft, a steam valve is installed on the upper surface of the hollow shaft through a rotary joint, a steam pipe is installed on the upper surface of the steam valve, and a feed is installed on one side of the upper surface of the desulfurization tank A storage hopper is installed on the upper surface of the feed valve, a discharge valve is installed at the axial position of the lower surface of the desulfurization tank, and a scraper is installed on the outer surface of the hollow shaft.
优选的,所述中空轴外表面位于脱硫罐上方位置处套接有锥齿轮B,所述脱硫罐上表面背离储料斗的一侧安装有转动电机,所述转动电机输出端安装有锥齿轮A,且锥齿轮A和锥齿轮B相啮合,转动电机通过锥齿轮A和锥齿轮B带动中空轴转动。Preferably, a bevel gear B is sleeved on the outer surface of the hollow shaft at a position above the desulfurization tank, a rotating motor is installed on the side of the upper surface of the desulfurization tank away from the storage hopper, and a bevel gear A is installed at the output end of the rotating motor , and the bevel gear A and the bevel gear B mesh, and the rotating motor drives the hollow shaft to rotate through the bevel gear A and the bevel gear B.
优选的,所述刮板共设有两个,且两个所述刮板对称安装于中空轴外表面两侧位置处,刮板的设置便于将脱硫罐内壁上的粘附料刮除。Preferably, there are two scrapers in total, and the two scrapers are symmetrically installed on both sides of the outer surface of the hollow shaft, and the scrapers are arranged to facilitate scraping off the adhering material on the inner wall of the desulfurization tank.
优选的,所述中空轴外表面靠近下表面位置处安装有弧形板,所述弧形板共设有四个,且四个所述弧形板成环形阵列等距安装于中空轴外表面靠近下表面位置处,四个弧形板的设置便于出料阀的排料。Preferably, an arc-shaped plate is installed on the outer surface of the hollow shaft close to the lower surface, there are four arc-shaped plates in total, and the four arc-shaped plates are installed in an annular array at equal distances on the outer surface of the hollow shaft Near the lower surface, the four arc-shaped plates are arranged to facilitate the discharge of the discharge valve.
优选的,所述搅拌管共设有六个,每三个所述搅拌管为一组,两组所述搅拌管对称等距安装于中空轴外表面两侧位置处,多个均匀分布的搅拌管对脱硫罐内部的胶粉进行均匀搅拌。Preferably, there are six stirring tubes in total, and every three stirring tubes is a group, and the two sets of stirring tubes are symmetrically and equidistantly installed on both sides of the outer surface of the hollow shaft, and a plurality of evenly distributed stirring tubes The tube evenly stirs the rubber powder inside the desulfurization tank.
优选的,所述脱硫罐下表面安装有支腿,所述支腿共设有四个,且四个所述支腿成环形阵列等距安装于脱硫罐下表面,四个支腿对脱硫罐起到固定支撑的作用。Preferably, legs are installed on the lower surface of the desulfurization tank, there are four legs in total, and the four legs are installed on the lower surface of the desulfurization tank equidistantly in an annular array, and the four legs are opposite to the desulfurization tank. Act as a fixed support.
优选的,所述储料斗外表面套接有加热罩,所述出料阀下表面安装有出料管,所述出料管外表面套接有换热管,所述换热管一端安装有冷水管,所述换热管另一端安装有热水管,且热水管末端和加热罩外表面连接,脱硫罐内部的胶粉脱硫后通过出料管排入到出料管内部,此时冷水管内部输入冷水使得脱硫后的胶粉降温,同时将热量传递给换热管内部的冷水中,冷水升温后通过热水管排入到加热罩内部并对储料斗内部的胶粉进行预加热。Preferably, a heating cover is sleeved on the outer surface of the storage hopper, a discharge pipe is installed on the lower surface of the discharge valve, a heat exchange pipe is sleeved on the outer surface of the discharge pipe, and one end of the heat exchange pipe is installed with a Cold water pipe, the other end of the heat exchange pipe is installed with a hot water pipe, and the end of the hot water pipe is connected to the outer surface of the heating cover, the rubber powder inside the desulfurization tank is desulfurized and discharged into the discharge pipe through the discharge pipe. The cold water is input into the cold water pipe to cool the desulfurized rubber powder, and at the same time, the heat is transferred to the cold water inside the heat exchange pipe. .
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、本实用新型通过设置中空轴和搅拌管,达到了能够使得蒸汽和胶粉均匀且充分的接触,从而保证脱硫罐内部的胶粉受热均匀,继而提高胶粉的脱硫效率的效果,通过蒸汽管将外部蒸汽输入到中空轴内部,而转动电机通过锥齿轮A和锥齿轮B带动中空轴转动,而中空轴带动搅拌管对胶粉进行搅拌的同时中空轴内部的蒸汽通过搅拌管均匀的排入到胶粉内部,从而使得胶粉和蒸汽充分且均匀的接触。1. The utility model achieves the uniform and sufficient contact between the steam and the rubber powder by setting the hollow shaft and the stirring pipe, thereby ensuring that the rubber powder inside the desulfurization tank is heated evenly, thereby improving the desulfurization efficiency of the rubber powder. The tube inputs the external steam into the hollow shaft, and the rotating motor drives the hollow shaft to rotate through the bevel gear A and the bevel gear B, and the hollow shaft drives the stirring tube to stir the rubber powder, and the steam inside the hollow shaft is evenly discharged through the stirring tube. into the rubber powder, so that the rubber powder and the steam are in full and uniform contact.
2、本实用新型通过设置换热管和加热罩,达到了能够对储料斗内部的胶粉进行预加热,从而缩短胶粉在脱硫罐内部的加热时间,继而提高胶粉的脱硫效率,同时达到节约能耗的效果,脱硫罐内部的胶粉脱硫后通过出料管排入到出料管内部,此时冷水管内部输入冷水使得脱硫后的胶粉降温,同时将热量传递给换热管内部的冷水中,冷水升温后通过热水管排入到加热罩内部并对储料斗内部的胶粉进行预加热。2. The utility model can preheat the rubber powder inside the storage hopper by setting the heat exchange tube and the heating cover, thereby shortening the heating time of the rubber powder in the desulfurization tank, thereby improving the desulfurization efficiency of the rubber powder, and at the same time achieving For the effect of saving energy consumption, the rubber powder inside the desulfurization tank is desulfurized and discharged into the discharge pipe through the discharge pipe. At this time, cold water is input into the cold water pipe to cool the desulfurized rubber powder, and at the same time, the heat is transferred to the inside of the heat exchange pipe. After the cold water is heated up, it is discharged into the heating cover through the hot water pipe and preheats the rubber powder inside the storage hopper.
附图说明Description of drawings
图1为本实用新型主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为本实用新型图1中A的放大结构示意图;Fig. 2 is the enlarged structural representation of A in Fig. 1 of the utility model;
图3为本实用新型图1中B的放大结构示意图;Fig. 3 is the enlarged structural representation of B in Fig. 1 of the utility model;
图4为本实用新型弧形板俯视结构示意图。FIG. 4 is a schematic top view of the arc-shaped plate of the present invention.
附图标记:1、热水管;2、加热罩;3、储料斗;4、蒸汽管;5、蒸汽阀;6、脱硫罐;7、刮板;8、搅拌管;9、中空轴;10、弧形板;11、支腿;12、进料阀;13、旋转接头;14、锥齿轮A;15、转动电机;16、轴承;17、锥齿轮B;18、出料阀;19、出料管;20、换热管;21、冷水管。Reference numerals: 1, hot water pipe; 2, heating mantle; 3, storage hopper; 4, steam pipe; 5, steam valve; 6, desulfurization tank; 7, scraper; 8, stirring pipe; 9, hollow shaft; 10. Arc plate; 11. Outrigger; 12. Feed valve; 13. Rotary joint; 14. Bevel gear A; 15. Rotating motor; 16. Bearing; 17. Bevel gear B; 18. Outlet valve; 19 , discharge pipe; 20, heat exchange pipe; 21, cold water pipe.
具体实施方式Detailed ways
下文结合附图和具体实施例对本实用新型的技术方案做进一步说明。The technical solutions of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
实施例一Example 1
如图1至图3所示,本实用新型提出的一种再生资源二次加工用脱硫装置,包括储料斗3、脱硫罐6和中空轴9,脱硫罐6内壁的顶部轴心位置处通过轴承16安装有中空轴9,中空轴9外表面位于脱硫罐6上方位置处套接有锥齿轮B17,脱硫罐6上表面背离储料斗3的一侧安装有转动电机15,转动电机15输出端安装有锥齿轮A14,且锥齿轮A14和锥齿轮B17相啮合,中空轴9外表面安装有搅拌管8,搅拌管8共设有六个,每三个搅拌管8为一组,两组搅拌管8对称等距安装于中空轴9外表面两侧位置处,中空轴9上表面通过旋转接头13安装有蒸汽阀5,蒸汽阀5上表面安装有蒸汽管4,脱硫罐6上表面一侧安装有进料阀12,进料阀12上表面安装有储料斗3,脱硫罐6下表面轴心位置处安装有出料阀18,中空轴9外表面安装有刮板7,脱硫罐6下表面安装有支腿11,支腿11共设有四个,且四个支腿11成环形阵列等距安装于脱硫罐6下表面。As shown in Figures 1 to 3, a desulfurization device for secondary processing of renewable resources proposed by the present utility model includes a
基于实施例1的一种再生资源二次加工用脱硫装置工作原理是:通过蒸汽管4将外部蒸汽输入到中空轴9内部,而转动电机15通过锥齿轮A14和锥齿轮B17带动中空轴9转动,而中空轴9带动搅拌管8对胶粉进行搅拌的同时中空轴9内部的蒸汽通过搅拌管8均匀的排入到胶粉内部,从而使得胶粉和蒸汽充分且均匀的接触。The working principle of a desulfurization device for secondary processing of renewable resources based on Example 1 is as follows: the external steam is input into the
实施例二
如图1至图4所示,本实用新型提出的一种再生资源二次加工用脱硫装置,相较于实施例一,本实施例还包括刮板7共设有两个,且两个刮板7对称安装于中空轴9外表面两侧位置处,中空轴9外表面靠近下表面位置处安装有弧形板10,弧形板10共设有四个,且四个弧形板10成环形阵列等距安装于中空轴9外表面靠近下表面位置处,储料斗3外表面套接有加热罩2,出料阀18下表面安装有出料管19,出料管19外表面套接有换热管20,换热管20一端安装有冷水管21,换热管20另一端安装有热水管1,且热水管1末端和加热罩2外表面连接。As shown in FIG. 1 to FIG. 4 , compared with the first embodiment, a desulfurization device for secondary processing of renewable resources proposed by the present invention also includes two scrapers 7 , and the two scrapers The plate 7 is symmetrically installed on both sides of the outer surface of the
本实施例中,当脱硫罐6内部的胶粉脱硫完成后打开出料阀18,同时中空轴9带动刮板7将罐壁上的粘附料刮除,而弧形板10将胶粉刮到出料阀18位置处通过出料阀18排入到出料管19内部,此时冷水管21内部输入冷水使得脱硫后的胶粉降温,同时将热量传递给换热管20内部的冷水中,冷水升温后通过热水管1排入到加热罩2内部并对储料斗3内部的胶粉进行预加热。In this embodiment, when the desulfurization of the rubber powder inside the
上述具体实施例仅仅是本实用新型的几种优选的实施例,基于本实用新型的技术方案和上述实施例的相关启示,本领域技术人员可以对上述具体实施例做出多种替代性的改进和组合。The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant enlightenment of the above-mentioned embodiments, those skilled in the art can make various alternative improvements to the above-mentioned specific embodiments. and combination.
Claims (7)
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| CN115090889A (en) * | 2022-08-24 | 2022-09-23 | 江苏申隆锌业有限公司 | Zinc powder collecting device after zinc steam cooling |
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