CN217012602U

CN217012602U - Tea fermentation device

Info

Publication number: CN217012602U
Application number: CN202220261625.3U
Authority: CN
Inventors: 兰锡国; 卫国; 聂德才
Original assignee: Sichuan Xingtai Tea Co ltd
Current assignee: Sichuan Xingtai Tea Co ltd
Priority date: 2022-02-09
Filing date: 2022-02-09
Publication date: 2022-07-22
Anticipated expiration: 2032-02-09

Abstract

The utility model discloses a tea fermentation device, which belongs to the technical field of tea and comprises a fermentation chamber, a feeding port, a sealing cover A, a discharge port, a fixing frame, a steam generator, a gas guide port and a material box. According to the utility model, after a worker opens the servo motor A to drive the fermentation cage to rotate through the output shaft to preliminarily filter a large amount of tea leaves, the worker opens the steam generator to generate a large amount of hot steam, the hot steam is guided into the fermentation chamber from the air guide port, the humidity and the temperature in the fermentation chamber are changed, and simultaneously, the worker opens the servo motor B to drive the blades on the outer side of the rotating rod to reversely rotate through the output shaft, so that the large amount of tea leaves on the inner side of the fermentation cage are uniformly contacted with the large amount of hot steam to perform rapid fermentation treatment while being continuously turned over.

Description

Tea fermentation device

Technical Field

The utility model belongs to the technical field of tea, and particularly relates to a tea fermentation device.

Background

The tea is prepared by picking the leaves and buds of tea tree, and soaking in boiling water.

The retrieval shows that when the hook-shaped shoveling hands of the tea material turning device with the structure are used for turning the fermentation leaves, the arc-shaped main board can store a part of the fermentation leaves, and the amount of the fermentation leaves when the next hook-shaped shoveling hand turns the fermentation leaves is reduced, so that the torque borne by the next hook-shaped shoveling hand for turning the fermentation leaves is greatly reduced, and the turning structure can uniformly spread the torque to 3 hook-shaped shoveling hands, so that the extrusion force formed between the turning structure and the inner wall of the cylindrical storage unit is reduced, and the condition that the fermentation leaves are extruded to the inner wall of the cylindrical storage unit to generate serious friction and generate abnormal sound due to overlarge extrusion force formed between the turning structure and the inner wall of the cylindrical storage unit is avoided; wherein, the deficiency points are as follows:

this kind of tealeaves material device that turns when the staff uses, because the unit is closed is deposited to the drum formula, make a large amount of tealeaves deposit the unit in the drum formula when the fermentation turns, can deposit the air temperature and humidity in the unit and external difference great because of the drum formula, cause the drum formula to deposit a large amount of tealeaves fermentation in the unit relatively slow, the fermentation effect is relatively poor, and because the unit is closed is deposited to the drum formula, make a large amount of tealeaves when carrying out fermentation treatment, the unit is deposited to the drum formula is not provided with filterable device, the quality after the tealeaves fermentation can be influenced easily to impurity disintegrating slag etc. of adulteration in a large amount of tealeaves.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: in order to solve the problems that the fermentation effect of the tea material turning device is poor and a filtering device is not arranged, a tea fermentation device is provided.

The technical scheme adopted by the utility model is as follows: the utility model provides a tealeaves fermenting installation, includes fermentation chamber, pan feeding mouth, sealed lid A, discharge gate, mount, steam generator, leads gas port and workbin, the embedding of fermentation chamber top is provided with the pan feeding mouth, there is sealed lid A in the fermentation chamber top outside through bolted connection, the embedding of pan feeding mouth bottom is provided with the discharge gate, discharge gate bottom fixed mounting has the mount, the mount top is provided with the workbin, fermentation chamber outside one end is provided with steam generator, both ends all imbed in the middle of the fermentation chamber inner wall are provided with leads the gas port, it has a plurality of to lead the gas port, and be and set up side by side, lead and connect through the air duct between gas port and the steam generator, the fermentation chamber top is provided with respectively and rotates impurity filtering mechanism, even fermentation mechanism and circulation stoving mechanism.

Wherein, it comprises servo motor A, fermentation cage, filter screen A, sealed lid B, slider and spout to rotate impurity filtering mechanism, fermentation chamber outer wall top one end is provided with servo motor A, the servo motor A outer wall other end has the fermentation cage through output shaft, the fermentation cage top is provided with sealed lid B, the equal fixed mounting in sealed lid B outer wall both ends has the slider, fermentation cage outer wall top both ends all are provided with the spout, the slider agrees with to slide and sets up at the spout inboardly, and passes through bolted connection between spout and the slider, equal fixed mounting has filter screen A in the middle of fermentation cage and the sealed lid B outer wall.

Wherein, even fermentation mechanism comprises servo motor B, dwang, dead lever and blade, fermentation cage inner wall one end fixed mounting has servo motor B, the servo motor B outer wall other end has the dwang through output shaft, dwang outer wall both ends all are provided with the dead lever, the dead lever has four, and per two is the central symmetry setting, be provided with the blade between the dead lever, the blade has a plurality of, and is the slope form equidistance and sets up side by side.

The circulating drying mechanism comprises air deflectors, a hot air chamber, a dust screen, an air heater and air guide grooves, the air deflectors are fixedly mounted on the upper side and the lower side of the front end and the lower side of the rear end of the inner wall of the fermentation chamber, the outer wall of one end of each air deflector is arranged in an arc shape, the hot air chamber is fixedly mounted on the top of the rear side of the fermentation chamber, the dust screen is connected to the top of the rear side of the hot air chamber through bolts, the air heater is arranged on the top of the inner side of the hot air chamber, the air guide grooves are embedded among the air heater, the fermentation chamber and one of the air deflectors, and the air guide grooves are a plurality of and arranged in parallel at equal intervals.

In summary, due to the adoption of the technical scheme, the utility model has the beneficial effects that:

1. this kind of tealeaves fermenting installation is through being provided with filter screen A, can make the staff open servo motor A and drive the fermentation cage through the output shaft and rotate, makes impurity residue etc. in a large amount of tealeaves of fermentation cage inside fall out the fermentation cage through filter screen A after, the discharge gate of the fermentation chamber bottom that drops to collect in the leading-in workbin, carry out preliminary impurity filtration treatment.

2. This kind of tealeaves fermenting installation is through being provided with the blade, can make the staff open steam generator and produce the leading-in air duct of the leading-in fermentation chamber of the leading-in gas guide port when changing humidity and the temperature in the fermentation chamber, the staff opens servo motor B and drives dwang outside blade antiport through the output shaft, when making a large amount of tealeaves of fermentation cage inboard carry out continuous turn-ups, evenly contacts a large amount of hot steam and carries out quick fermentation treatment.

Drawings

FIG. 1 is a schematic diagram of a front sectional structure of a fermentation apparatus according to the present invention;

FIG. 2 is a schematic diagram of a partial sectional structure of the side of a fermentation apparatus according to the present invention;

FIG. 3 is a schematic diagram of a front sectional structure of a fermentation cage according to the present invention;

FIG. 4 is a schematic diagram of a side-view three-dimensional structure of the fermentation cage of the present invention.

The labels in the figure are: 1. a fermentation chamber; 101. a feeding port; 102. sealing the cover A; 103. an air deflector; 104. a discharge port; 105. a fixed mount; 2. a servo motor A; 201. a fermentation cage; 202. a filter screen A; 203. a sealing cover B; 204. a slider; 205. a chute; 206. a servo motor B; 207. rotating the rod; 208. a fixing rod; 209. a blade; 3. a hot air chamber; 301. a dust screen; 302. a hot air blower; 303. a wind guide groove; 4. a steam generator; 401. an air guide port; 5. a bin.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

In the utility model:

referring to fig. 1-4, a tea fermentation device, including fermentation chamber 1, pan feeding mouth 101, sealed lid a102, discharge gate 104, mount 105, steam generator 4, lead gas port 401 and workbin 5, the embedding of fermentation chamber 1 top is provided with pan feeding mouth 101, there is sealed lid a102 outside fermentation chamber 1 top through bolted connection, the embedding of pan feeding mouth 101 bottom is provided with discharge gate 104, discharge gate 104 bottom fixed mounting has mount 105, the mount 105 top is provided with workbin 5, fermentation chamber 1 outside one end is provided with steam generator 4, both ends all imbed in the middle of the fermentation chamber 1 inner wall are provided with leads gas port 401, it has a plurality of to lead gas port 401, and be side by side the setting, lead and connect through the air duct between gas port 401 and the steam generator 4, fermentation chamber 1 top is provided with respectively rotates and filters impurity mechanism, even fermentation mechanism and circulation stoving mechanism.

Referring to fig. 1-4, further, the rotary impurity filtering mechanism is composed of a servo motor A2, a fermentation cage 201, a filter screen a202, a sealing cover B203, a sliding block 204 and a sliding groove 205;

one end of the top of the outer wall of the fermentation chamber 1 is fixedly provided with a servo motor A2, the other end of the outer wall of a servo motor A2 is connected with a fermentation cage 201 through an output shaft, the top of the fermentation cage 201 is provided with a sealing cover B203, both ends of the outer wall of the sealing cover B203 are fixedly provided with sliding blocks 204, both ends of the top of the outer wall of the fermentation cage 201 are fixedly provided with sliding grooves 205, the sliding blocks 204 are arranged at the inner sides of the sliding grooves 205 in a matching and sliding manner, the sliding grooves 205 and the sliding blocks 204 are connected through bolts, a filter screen A202 is fixedly arranged between the outer walls of the fermentation cage 201 and the sealing cover B203, when a worker needs to ferment a large amount of picked tea, the worker carries a large amount of tea to a working place to open the sealing cover A102, screws out the bolts between the sliding blocks 204 and the sliding grooves 205 at both ends of the top of the fermentation cage 201 after pulling out the sealing cover B203 to drive the sliding grooves 205 to slide out the sliding blocks 204, the worker pours into the fermentation cage 201 after taking out the sealing cover B203, and slide sealed lid B203 both ends slider 204 into spout 205, cover fermentation cage 201 top back, the staff twists the bolt fastening back of twisting again between slider 204 and the spout 205, the staff opens servo motor A2 and drives fermentation cage 201 through the output shaft and rotates, after making the interior fritter tealeaves impurity residue in a large amount of tealeaves of fermentation cage 201 and etc. drop out fermentation cage 201 through filter screen A202, the discharge gate 104 of the fermentation room 1 bottom that drops, and collect in leading-in workbin 5, carry out preliminary impurity filtration treatment.

Referring to fig. 1-3, further, the uniform fermentation mechanism is composed of a servo motor B206, a rotating rod 207, a fixing rod 208 and blades 209;

referring to fig. 1-3, further, one end of the inner wall of the fermentation cage 201 is fixedly provided with a servo motor B206, the other end of the outer wall of the servo motor B206 is connected with a rotating rod 207 through an output shaft, two ends of the outer wall of the rotating rod 207 are fixedly provided with fixing rods 208, four fixing rods 208 are provided, every two fixing rods are arranged in central symmetry, blades 209 are fixedly arranged between the fixing rods 208, the blades 209 are arranged in parallel in an inclined shape and in equal intervals, when a worker opens and opens a servo motor a2 to drive the fermentation cage 201 to rotate through the output shaft to primarily filter a large amount of tea leaves, the worker opens a steam generator 4 to generate a large amount of hot steam to introduce into an air guide pipe from an air guide port 401 to introduce into the fermentation chamber 1 to change the humidity and the temperature in the fermentation chamber 1, the worker opens the servo motor B206 to drive the blades 209 on the outer side of the rotating rod 207 to rotate reversely through the output shaft, so that the large amount of tea leaves inside the fermentation cage 201 can be turned over continuously, uniformly contacting with a large amount of hot steam to perform rapid fermentation treatment.

Referring to fig. 1 and 2, further, the circulating drying mechanism is composed of an air guide plate 103, a hot air chamber 3, a dust screen 301, a hot air blower 302 and an air guide groove 303;

the upper and lower sides of the front and rear ends of the top of the inner wall of the fermentation chamber 1 are fixedly provided with air deflectors 103, the outer wall of one end of each air deflector 103 is arranged in an arc shape, the top of the rear side of the fermentation chamber 1 is fixedly provided with a hot air chamber 3, the top of the rear side of the hot air chamber 3 is connected with a dust screen 301 through bolts, the top of the inner side of the hot air chamber 3 is fixedly provided with a hot air fan 302, air guide grooves 303 are embedded among the hot air fan 302, the fermentation chamber 1 and one of the air deflectors 103, the air guide grooves 303 are arranged in parallel at equal intervals, after a large amount of tea leaves are fermented for a period of time, a worker opens the hot air fan 302 to guide dry hot air into the fermentation chamber 1 through the air guide grooves 303, and then the dry hot air contacts the surfaces of the four arc-shaped air deflectors 103 at the top of the inner wall of the fermentation chamber 1, so that the dry hot air circulates around the fermented tea leaves at the top of the fermentation chamber 1, drying a large amount of tea leaves.

Referring to fig. 1-4, further, the servo motor B206 is electrically connected to the storage battery through the control panel, and the servo motor a2, the hot air blower 302 and the steam generator 4 are all electrically connected to the external power source through the control panel.

The working principle is as follows: firstly, when a worker needs to ferment a large amount of picked tea leaves, the worker carries the large amount of tea leaves to a working site to open the sealing cover A102, screws out bolts between the sliding blocks 204 at two ends of the top of the fermentation cage 201 and the sliding grooves 205, pulls out the sealing cover B203 to drive the sliding grooves 205 to slide out of the sliding blocks 204, takes out the sealing cover B203, pours the large amount of tea leaves into the fermentation cage 201, slides the sliding blocks 204 at two ends of the sealing cover B203 into the sliding grooves 205, covers the top of the fermentation cage 201, screws in the bolts between the sliding blocks 204 and the sliding grooves 205 to fix, opens the servo motor A2 to drive the fermentation cage 201 to rotate through an output shaft, enables small tea leaf impurity residues and the like in the large amount of tea leaves in the fermentation cage 201 to fall out of the fermentation cage 201 through the filter screen A202, falls out of the discharge hole 104 at the bottom of the fermentation chamber 1, and guides the small tea leaves into the feed box 5 to be collected, while carrying out primary impurity filtering treatment, the staff opens the steam generator 4 to generate a large amount of hot steam leading-in air guide pipe and leads the hot steam into the fermentation chamber 1 from the air guide port 401 to change the humidity and the temperature in the fermentation chamber 1, and simultaneously opens the servo motor B206 and drives the blades 209 on the outer side of the rotating rod 207 to rotate reversely through the output shaft, so that a large amount of tea leaves on the inner side of the fermentation cage 201 uniformly contact with a large amount of hot steam for rapid fermentation while continuously turning over, then after a period of fermentation treatment is carried out on the large amount of tea leaves, the staff opens the hot air blower 302 to lead dry hot air into the fermentation chamber 1 through the air guide groove 303, at this time, the dry hot air contacts with the surfaces of the four arc-shaped air deflectors 103 on the top of the inner wall of the fermentation chamber 1, the dry hot air circulates around the large amount of fermented tea leaves on the top of the fermentation chamber 1 to dry the large amount of tea leaves, finally, the staff takes away a large amount of tealeaves impurity in the workbin 5 and handles the back, the staff places discharge gate 104 bottom with new workbin 5, and open pan feeding mouth 101 top sealed lid A102 and the sealed lid B203 in fermentation cage 201 top, control servo motor A2 drives fermentation cage 201 and rotates, make fermentation cage 201 top opening part be in the bottom after, the tealeaves that a large amount of stoving were accomplished will drop to the storage incasement from discharge gate 104 and collect, and carry other workplaces by the staff.

The above description is intended to be illustrative of the preferred embodiment of the present invention and should not be taken as limiting the utility model, but rather, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.

Claims

1. A tea fermentation device comprises a fermentation chamber (1), a feeding port (101), a sealing cover A (102), a discharging port (104), a fixing frame (105), a steam generator (4), a gas guide port (401) and a material box (5), wherein the feeding port (101) is arranged in the top of the fermentation chamber (1), the sealing cover A (102) is connected to the outer side of the top of the fermentation chamber (1) through bolts, the discharging port (104) is arranged in the bottom of the feeding port (101), the fixing frame (105) is fixedly arranged at the bottom of the discharging port (104), the material box (5) is arranged at the top of the fixing frame (105), the steam generator (4) is arranged at one end of the outer side of the fermentation chamber (1), the gas guide ports (401) are arranged in the middle of the inner wall of the fermentation chamber (1) in an embedded mode, the gas guide ports (401) are provided in a plurality and arranged in parallel, and the gas guide ports (401) are connected with the steam generator (4) through gas guide tubes, the method is characterized in that: the top of the fermentation chamber (1) is respectively provided with a rotary impurity filtering mechanism, an even fermentation mechanism and a circulating drying mechanism.

2. A tea leaf fermentation device according to claim 1, wherein: the rotary impurity filtering mechanism consists of a servo motor A (2), a fermentation cage (201), a filter screen A (202), a sealing cover B (203), a sliding block (204) and a sliding groove (205);

fermentation chamber (1) outer wall top one end is provided with servo motor A (2), servo motor A (2) outer wall other end has fermentation cage (201) through output shaft, fermentation cage (201) top is provided with sealed lid B (203), the equal fixed mounting in sealed lid B (203) outer wall both ends has slider (204), fermentation cage (201) outer wall top both ends all are provided with spout (205), slider (204) agree with to slide to set up in spout (205) inboard, and pass through bolted connection between spout (205) and slider (204), there is filter screen A (202) equal fixed mounting in the middle of fermentation cage (201) and sealed lid B (203) outer wall.

3. A tea leaf fermenting apparatus according to claim 1 wherein: the uniform fermentation mechanism consists of a servo motor B (206), a rotating rod (207), a fixed rod (208) and blades (209).

4. A tea leaf fermentation device according to claim 2, wherein: fermentation cage (201) inner wall one end fixed mounting has servo motor B (206), servo motor B (206) outer wall other end has dwang (207) through output shaft, dwang (207) outer wall both ends all are provided with dead lever (208), dead lever (208) have four, and per two are centrosymmetric setting, be provided with blade (209) between dead lever (208), blade (209) have a plurality of, and are the slope form equidistance and set up side by side.

5. A tea leaf fermentation device according to claim 1, wherein: the circulating drying mechanism is composed of an air deflector (103), a hot air chamber (3), a dust screen (301), a hot air blower (302) and an air guide groove (303);

the fermentation chamber is characterized in that wind deflectors (103) are fixedly mounted on the upper side and the lower side of the front end and the rear end of the top of the inner wall of the fermentation chamber (1), the outer wall of one end of each wind deflector (103) is arranged in an arc shape, a hot air chamber (3) is fixedly mounted on the top of the rear side of the fermentation chamber (1), a dust screen (301) is connected to the top of the rear side of the hot air chamber (3) through bolts, an air heater (302) is arranged on the top of the inner side of the hot air chamber (3), wind guide grooves (303) are embedded among the air heater (302), the fermentation chamber (1) and one of the wind deflectors (103), and a plurality of the wind guide grooves (303) are arranged in parallel at equal intervals.