CN217008671U - Copper bar structure and copper bar module - Google Patents
Copper bar structure and copper bar module Download PDFInfo
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- CN217008671U CN217008671U CN202220740970.5U CN202220740970U CN217008671U CN 217008671 U CN217008671 U CN 217008671U CN 202220740970 U CN202220740970 U CN 202220740970U CN 217008671 U CN217008671 U CN 217008671U
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Abstract
本申请涉及一种铜排结构及铜排模组,其包括第一铜排和第二铜排,所述第一铜排上设置有插接件,所述第二铜排在背离所述第一铜排的一侧开设有焊接槽,所述焊接槽的底壁开设有与所述插接件镶嵌配合的通孔。本申请具有提高结构可靠性的效果。
The present application relates to a copper bar structure and a copper bar module, which include a first copper bar and a second copper bar, the first copper bar is provided with a plug connector, and the second copper bar is away from the first copper bar. One side of a copper bar is provided with a welding groove, and a bottom wall of the welding groove is provided with a through hole inlaid with the plug. The present application has the effect of improving structural reliability.
Description
技术领域technical field
本申请涉及电气设备技术领域,尤其是涉及一种铜排结构及铜排模组。The present application relates to the technical field of electrical equipment, and in particular, to a copper bar structure and a copper bar module.
背景技术Background technique
铜排又称铜母排或铜汇流排,是由铜材质制作的,截面为矩形或倒角矩形的长导体,在电路中起输送电流和连接电气设备的作用。Copper bars, also known as copper bus bars or copper bus bars, are long conductors made of copper material with a rectangular or chamfered rectangular cross-section, which play the role of conveying current and connecting electrical equipment in the circuit.
目前,现有的充电设备内使用的导电铜排通常将两个铜条通过焊接来形成弯折端,以实现弯折需求;但是由于焊接的范围较小,两条导电铜排的接触面较小,在导电铜排通过大电流时,导电铜排内过流面积将小于导电铜排的截面,存在有较大的温升,导致焊接处松动,存在安全隐患。At present, the conductive copper bars used in the existing charging equipment usually form bent ends by welding two copper bars to meet the bending requirements; however, due to the small welding range, the contact surfaces of the two conductive copper bars are relatively small. When the conductive copper bar passes a large current, the overcurrent area in the conductive copper bar will be smaller than the cross-section of the conductive copper bar, and there will be a large temperature rise, which will lead to loosening of the solder joints, posing a safety hazard.
上述中的相关技术,存在有结构可靠性较低的缺陷。The above-mentioned related technologies have the disadvantage of low structural reliability.
实用新型内容Utility model content
为了改善结构可靠性较低的问题,本申请提供一种铜排结构及铜排模组。In order to improve the problem of low structural reliability, the present application provides a copper bar structure and a copper bar module.
第一方面,本申请提供一种铜排结构,采用如下的技术方案:In the first aspect, the application provides a copper bar structure, which adopts the following technical solutions:
一种铜排结构,包括第一铜排和第二铜排,所述第一铜排上设置有插接件,所述第二铜排在背离所述第一铜排的一侧开设有焊接槽,所述焊接槽的底壁开设有与所述插接件镶嵌配合的通孔。A copper bar structure includes a first copper bar and a second copper bar, the first copper bar is provided with a plug connector, and the second copper bar is provided with welding on the side away from the first copper bar The bottom wall of the welding groove is provided with a through hole inlaid and matched with the plug-in connector.
通过采用上述技术方案,将第一铜排的插接件镶嵌在第二铜排的通孔中,通过焊接槽将插接件焊接固定,使第一铜排固定于第二铜排,且形成弯折端;与相关技术中直接焊接第一铜排与第二铜排的连接端面相比,本申请第一铜排和第二铜排能够充分抵接,且之间固定更稳固;在焊接槽中焊接插接件使焊接更牢固,不易形成凸点而影响铜排的宽度和厚度,提高铜排的结构可靠性。By adopting the above technical solution, the connectors of the first copper bar are embedded in the through holes of the second copper bar, and the connectors are welded and fixed through the welding groove, so that the first copper bar is fixed to the second copper bar, and the formation of Bend the end; compared with directly welding the connection end faces of the first copper bar and the second copper bar in the related art, the first copper bar and the second copper bar of the present application can be fully abutted, and the fixing between them is more stable; Welding the connector in the slot makes the welding firmer, and it is not easy to form bumps to affect the width and thickness of the copper bar, thereby improving the structural reliability of the copper bar.
可选的,所述插接件包括插接头,所述插接头设置于所述第一铜排的插接端面上,所述插接头穿设与所述通孔,且位于所述焊接槽中。Optionally, the plug connector includes a plug connector, the plug connector is arranged on the plug end face of the first copper bar, the plug connector penetrates the through hole, and is located in the welding groove .
通过采用上述技术方案,插接头穿过通孔置于焊接槽中,在焊接槽中对插接头进行焊接,第一铜排的端面与第二铜排的外壁进行抵接,插接头与通孔的内壁抵接,使第一铜排充分抵接于第二铜排,使电流稳定通过。By adopting the above technical solution, the plug connector is placed in the welding groove through the through hole, the plug connector is welded in the welding groove, the end face of the first copper row is in contact with the outer wall of the second copper row, and the plug connector is connected to the through hole. The inner wall of the battery is abutted, so that the first copper bar is fully abutted against the second copper bar, so that the current can pass stably.
可选的,所述第一铜排的插接端设有插接台,所述插接头设置于所述插接台上,所述第二铜排开设有与所述插接台镶嵌配合的抵接槽。Optionally, the plug-in end of the first copper bar is provided with a plug-in table, the plug-in connector is provided on the plug-in table, and the second copper-bar is provided with a socket inlaid with the plug-in table. abutment groove.
通过采用上述技术方案,当插接头穿过通孔时,插接台与抵接槽抵接,增大了第一铜排与第二铜排的接触面积,使第一铜排与第二铜排更好地抵接。By adopting the above technical solution, when the plug connector passes through the through hole, the plug base abuts against the abutment groove, which increases the contact area between the first copper row and the second copper row, so that the first copper row and the second copper row are connected to each other. Row abuts better.
可选的,所述插接头为矩形体状。Optionally, the plug connector has a rectangular shape.
通过采用上述技术方案,矩形体状的插接头镶嵌在对应的通孔中,使第一铜排不易旋转,提高铜排结构的可靠性。By adopting the above technical solution, the rectangular-shaped plug connectors are embedded in the corresponding through holes, so that the first copper bar is not easy to rotate, and the reliability of the copper bar structure is improved.
可选的,多个所述通孔开设于所述第二铜排上,以使所述第二铜排能够与多个所述第一铜排连接。Optionally, a plurality of the through holes are opened on the second copper bar, so that the second copper bar can be connected to the plurality of the first copper bar.
通过采用上述技术方案,在第二铜排上设置多个第一铜排,增大了充电模块的应用范围。By adopting the above technical solution, a plurality of first copper bars are arranged on the second copper bars, thereby increasing the application range of the charging module.
可选的,所述第一铜排上开设有用于固定所述第一铜排的固定孔。Optionally, the first copper bar is provided with a fixing hole for fixing the first copper bar.
通过采用上述技术方案,固定孔的设置,便于第一铜排与设备固定。By adopting the above technical solution, the arrangement of the fixing holes facilitates the fixing of the first copper bar and the equipment.
第二方面,本申请提供一种铜排模组,采用如下的技术方案:In the second aspect, the application provides a copper bar module, which adopts the following technical solutions:
一种铜排模组,包括多个如上所述的铜排结构,还包括接线端子,所述第二铜排上设置有接线座,所述接线端子设置于所述接线座上。A copper bar module includes a plurality of copper bar structures as described above, and also includes a wiring terminal, the second copper bar is provided with a wiring seat, and the wiring terminal is arranged on the wiring seat.
通过采用上述技术方案,多个铜排结构相互配合,在第二铜排上设置接线端子,使铜排能够与电气设备连接。By adopting the above technical solution, multiple copper bar structures cooperate with each other, and wiring terminals are arranged on the second copper bar, so that the copper bar can be connected with the electrical equipment.
可选的,多个所述铜排结构并排设置,且所述接线端子均位于同一直线上。Optionally, a plurality of the copper bar structures are arranged side by side, and the connection terminals are all located on the same straight line.
通过采用上述技术方案,多个铜排结构并排设置,满足了电气设备需求,接线座上的接线端子在同一条直线上,便于与电气设备连接。By adopting the above technical solution, a plurality of copper bar structures are arranged side by side, which meets the requirements of electrical equipment, and the terminals on the wiring seat are on the same straight line, which is convenient for connection with electrical equipment.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.通过在第一铜排设置插接件,在第二铜排设置通孔和焊接槽,使第一铜排固定于第二铜排,且形成弯折端;第一铜排和第二铜排能够充分抵接,且之间固定更稳固;在焊接槽中焊接插接件使焊接更牢固,不易形成凸点而影响铜排的宽度和厚度,提高铜排的结构可靠性;1. By arranging connectors on the first copper row and through holes and welding grooves on the second copper row, the first copper row is fixed to the second copper row, and a bent end is formed; the first copper row and the second copper row are The copper bars can be fully abutted, and the fixing between them is more stable; welding the connectors in the welding groove makes the welding firmer, it is not easy to form bumps and affect the width and thickness of the copper bars, and the structural reliability of the copper bars is improved;
2.通过设置插接台和抵接槽,增大了第一铜排与第二铜排的接触面积,使第一铜排与第二铜排充分接触,页方便了插接头穿过通孔中;2. The contact area between the first copper row and the second copper row is increased by setting the plug-in table and the abutment groove, so that the first copper row and the second copper row are fully contacted, and it is convenient for the plug connector to pass through the through hole middle;
3.多个铜排结构并排设置满足了电气设备需求,接线座上的接线端子在同一条直线上,便于与电气设备连接。3. Multiple copper bar structures are arranged side by side to meet the requirements of electrical equipment, and the terminals on the terminal block are on the same straight line, which is convenient for connection with electrical equipment.
附图说明Description of drawings
图1是本申请一种铜排结构的整体结构示意图;1 is a schematic diagram of the overall structure of a copper bar structure of the present application;
图2是本申请一种铜排结构的整体结构爆炸图;2 is an exploded view of the overall structure of a copper bar structure of the present application;
图3是图1中A-A方向的剖视图;Fig. 3 is the sectional view of A-A direction in Fig. 1;
图4是图3中A部分的放大示意图;Fig. 4 is the enlarged schematic diagram of part A in Fig. 3;
图5是本申请一种铜排模组的整体结构示意图。FIG. 5 is a schematic diagram of the overall structure of a copper bar module of the present application.
附图标记说明:1、第一铜排;11、插接件;12、插接台;13、固定孔;2、第二铜排;21、焊接槽;22、通孔;23、抵接槽;3、接线座;4、接线端子。Description of reference numerals: 1. First copper bar; 11. Plug connector; 12. Plug-in table; 13. Fixing hole; 2. Second copper bar; 21, Welding slot; 22, Through hole; Slot; 3. Terminal block; 4. Terminal.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-5.
本申请实施例公开一种铜排结构。The embodiment of the present application discloses a copper bar structure.
参照图1和图2,铜排结构包括第一铜排1和第二铜排2,第一铜排1上设置有插接件11,第二铜排2在背离第一铜排1的一侧开设有焊接槽21,焊接槽21的底壁开设有与插接件11镶嵌配合的通孔22。在装设过程中,将第一铜排1的插接件11镶嵌在第二铜排2的通孔22中,通过焊接槽21将插接件11焊接固定,使第一铜排1固定于第二铜排2,且形成弯折端。与相关技术中直接焊接第一铜排1与第二铜排2的连接端面相比,本申请第一铜排1和第二铜排2能够充分抵接,且之间固定更稳固;在焊接槽21中焊接插接件11使焊接更牢固,不易形成凸点而影响铜排的宽度和厚度,提高导电铜排的结构可靠性。Referring to FIGS. 1 and 2 , the copper bar structure includes a
具体地,在本申请实施例中,第一铜排1的形状和第二铜排2的形状均为长方体,第一铜排1与第二铜排2焊接后,第一铜排1垂直于第二铜排2。焊接槽21为喇叭状,插接件11穿过通孔22置于焊接槽21中,喇叭状的焊接槽21便于焊接。Specifically, in the embodiment of the present application, the shape of the
参照图3和图4,插接件11包括插接头,插接头为长方体,插接头与第一铜排1一体成型且位于在第一铜排1的插接端面上,插接头穿设于通孔22,且位于焊接槽21中。长方体状的插接头镶嵌在对应的通孔22中,使第一铜排1不易旋转,提高铜排结构的可靠性。插接头穿过通孔22置于焊接槽21中,在焊接槽21中对插接头进行焊接,第一铜排1的端面与第二铜排2的外壁进行抵接,插接头与通孔22的内壁抵接,使第一铜排1充分抵接于第二铜排2,使电流稳定通过。相应地,插接头也可以是正方体等其他多边形状。3 and 4 , the
第一铜排1的插接端设有插接台12,插接头设置于插接台12上,第二铜排2开设有与插接台12镶嵌配合的抵接槽23。具体地,本实施例中,插接台12、插接头和第一铜排1一体成型,插接头固定在插接台12上,当插接头穿过通孔22时,插接台12与抵接槽23抵接,增大了第一铜排1与第二铜排2的接触面积,使第一铜排1与第二铜排2更好地抵接。The plug-in end of the
参照图3,第一铜排1上开设有用于固定第一铜排1的固定孔13。固定孔13等距开设在第一铜排1上,在装设第一铜排1时,使用螺栓穿过固定孔13将第一铜排1固定在设备上。Referring to FIG. 3 , the
参照图2和图4,多个通孔22开设在第二铜排2上,使第二铜排2能够与多个第一铜排1连接。第二铜排2上设置有多个第一铜排1,增大了充电模块的应用范围。在本实施例中,第二铜排2上等间隔开设有五个通孔22,对应五个第一铜排1与第二铜排2连接,实现铜排结构分层输送电流。Referring to FIGS. 2 and 4 , a plurality of through
为了防止漏电,第一铜排1和第二铜排2均涂有绝缘漆。相应地,铜排的外表面可套设绝缘材料,提高安全性能。In order to prevent leakage, both the
本申请实施例一种铜排结构的实施原理为:在第二铜排2上设置焊接槽21、通孔22和抵接槽23,第一铜排1的插接端设置插接台12,插接台12上设置插接件11,插接件11穿过通孔22后位于焊接槽21中,插接台12与抵接槽23抵接,通过焊接槽21焊接将第一铜排1与第二铜排2相互固定,使得固定更加牢固,提高铜排结构的可靠性。The implementation principle of a copper bar structure in the embodiment of the present application is as follows: welding
本申请实施例还公开一种铜排模组。The embodiment of the present application also discloses a copper bar module.
参照图5,铜排模组包括接线端子4和上述实施例的铜排结构,第二铜排2上装设有接线座3,接线端子4设置在接线座3上,使铜排能够与电气设备连接。多个铜排结构并排设置,且接线端子4均位于同一直线上,满足了电气设备的需求,便于与电气设备连接。Referring to FIG. 5 , the copper bar module includes the wiring terminal 4 and the copper bar structure of the above-mentioned embodiment. The
具体地,本实施例中,四个铜排结构并排设置,四个接线座3分别位于第二铜排2上相邻的第一铜排1之间,且都在不同高度,通过将接线座3弯折延伸,使接线座3上的接线端子4在同一竖直线上,方便与电气设备连接。Specifically, in this embodiment, four copper bar structures are arranged side by side, and the four wiring sockets 3 are respectively located between the adjacent
本申请实施例一种铜排模组的实施原理为:将多个铜排结构并排设置,满足了电气设备的需求;在第二铜排2上装设接线座3,在接线座3上设置接线端子4,通过将接线座3弯折延伸,使接线座3上的接线端子4在同一竖直线上,便于与电气设备连接,增大铜排模组应用范围。The implementation principle of a copper bar module in the embodiment of the present application is as follows: multiple copper bar structures are arranged side by side to meet the requirements of electrical equipment; For the terminal 4, by bending and extending the terminal block 3, the terminal block 4 on the terminal block 3 is on the same vertical line, which is convenient for connection with electrical equipment and increases the application range of the copper bar module.
在本实用新型的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。In the description of the present invention, it should be understood that the terms "first", "second", etc. are only used for description purposes, and should not be interpreted as indicating or implying relative importance or implicitly indicating the indicated technical features. quantity. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be included in the protection scope of the present application. Inside.
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