CN216989462U - An automatic punching device for processing ventilation pipes - Google Patents
An automatic punching device for processing ventilation pipes Download PDFInfo
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- CN216989462U CN216989462U CN202220447246.3U CN202220447246U CN216989462U CN 216989462 U CN216989462 U CN 216989462U CN 202220447246 U CN202220447246 U CN 202220447246U CN 216989462 U CN216989462 U CN 216989462U
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- 238000004080 punching Methods 0.000 title claims abstract description 92
- 238000009423 ventilation Methods 0.000 title claims abstract description 29
- 238000009434 installation Methods 0.000 claims description 14
- 239000002699 waste material Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及通风管制造技术领域,具体的涉及一种通风管加工用自动打孔装置。The utility model relates to the technical field of ventilation pipe manufacturing, in particular to an automatic punching device for ventilation pipe processing.
背景技术Background technique
通风管是工业与民用建筑的通风与空调工程用金属或复合管道,是为了使空气流通,降低有害气体浓度的一种市政基础设施。通风管道中的风管制作与安装所用板材、型材以及其他主要成品材料,应符合设计及相关产品国家现行标准的规定,并应用出厂检验合格证明,材料进场时应按国家现行有关标准进行验收,通风管自动化生产线制作风管时,需要对风管板材的不同位置进行打孔以方便安装。Ventilation pipes are metal or composite pipes for ventilation and air-conditioning engineering of industrial and civil buildings. They are a kind of municipal infrastructure to circulate air and reduce the concentration of harmful gases. The plates, profiles and other main finished materials used in the production and installation of air ducts in ventilation ducts shall comply with the current national standards for design and related products, and shall apply the factory inspection certificate. , When making air ducts in the automatic production line of air ducts, it is necessary to punch holes in different positions of the air duct plates to facilitate installation.
传统的通风管打孔装置固定效果差,大多数为人工手动进行固定,然后在通过开孔器对其进行打孔,浪费人力资源,同时人工手动对风管板材固定效果差,在打孔过程中易导致风管板材出现偏移,从而降低了打孔的精准度,因此在多个通风管连接时易导致通风管之间的连接不对称,影响通风管的正常使用。The traditional ventilation duct punching device has poor fixing effect. Most of them are manually fixed, and then they are punched through a hole opener, which wastes human resources. At the same time, the manual fixing effect of the air duct plate is poor. It is easy to cause the air duct sheet to be offset, thereby reducing the accuracy of punching. Therefore, when multiple air ducts are connected, the connection between the air ducts is easy to be asymmetric, which affects the normal use of the air ducts.
实用新型内容Utility model content
本实用新型的目的在于克服以上技术问题提出一种通风管加工用自动打孔装置。The purpose of the utility model is to overcome the above technical problems and propose an automatic punching device for processing ventilation pipes.
为实现上述目的,本实用新型采用的技术方案如下:一种通风管加工用自动打孔装置,包括工作台,所述工作台上设置有支撑架,所述支撑架上设置有打孔机构,所述工作台的台面中部开设有安装槽,所述安装槽内固定设置有移动机构,所述安装槽上方通过移动机构设置有固定板,所述固定板上设置有夹持机构和冲孔下模,所述冲孔下模可拆卸安装在固定板上,所述冲孔下模位于打孔机构正下方,所述夹持机构可滑动设置在固定板上。In order to achieve the above purpose, the technical solution adopted by the present invention is as follows: an automatic punching device for processing ventilation pipes, comprising a workbench, a support frame is arranged on the workbench, and a punching mechanism is arranged on the support frame, The middle part of the table top of the workbench is provided with an installation groove, a moving mechanism is fixed in the installation groove, a fixing plate is arranged above the installation groove through the moving mechanism, and a clamping mechanism and a punching lower part are arranged on the fixing plate. The lower punching die is detachably mounted on the fixing plate, the lower punching die is located directly below the punching mechanism, and the clamping mechanism is slidably arranged on the fixing plate.
进一步的,所述打孔机构包括液压缸、升降杆、复位弹簧和打孔头,所述液压缸设置在支撑架上,所述升降杆连接在液压缸下部,所述复位弹簧设置在升降杆上,所述打孔头设置在升降杆下部。Further, the punching mechanism includes a hydraulic cylinder, a lifting rod, a return spring and a punching head, the hydraulic cylinder is arranged on the support frame, the lifting rod is connected to the lower part of the hydraulic cylinder, and the return spring is arranged on the lifting rod. On the upper part, the punching head is arranged at the lower part of the lifting rod.
进一步的,所述移动机构包括滑杆、滑块、连接杆、弹簧和电机,所述电机设置在工作台一侧,所述滑杆设置在安装槽内,滑杆的一端与电机的输出轴连接,所述滑块穿设在滑杆上并沿滑杆轴向移动,所述弹簧分设在滑杆两端,弹簧一端与安装槽连接,另一端与滑块连接,所述连接杆一端与滑块固接,另一端与固定板固接。Further, the moving mechanism includes a sliding rod, a sliding block, a connecting rod, a spring and a motor, the motor is arranged on one side of the worktable, the sliding rod is arranged in the installation groove, and one end of the sliding rod is connected to the output shaft of the motor. Connection, the slider is inserted on the sliding rod and moves axially along the sliding rod, the spring is located at both ends of the sliding rod, one end of the spring is connected with the installation groove, the other end is connected with the sliding block, and one end of the connecting rod is connected with the sliding rod. The slider is fixedly connected, and the other end is fixedly connected with the fixing plate.
进一步的,所述固定板底面中部设置有支撑杆和支撑块,所述支撑块滑动设置在滑杆上,所述支撑杆设置在固定板和支撑块之间。Further, a support rod and a support block are disposed in the middle of the bottom surface of the fixed plate, the support block is slidably disposed on the sliding rod, and the support rod is disposed between the fixed plate and the support block.
进一步的,所述夹持机构包括气缸机构和气动伸缩机构,所述气缸机构设置在冲孔下模两侧,所述气动伸缩机构设置在气缸机构上,并通过气缸机构伸缩旋转。Further, the clamping mechanism includes a cylinder mechanism and a pneumatic telescopic mechanism, the cylinder mechanism is arranged on both sides of the punching lower die, the pneumatic expansion mechanism is arranged on the cylinder mechanism, and is telescopically rotated through the cylinder mechanism.
进一步的,所述气缸机构包括底板和气缸,所述底板滑动设置在固定板上,所述气缸设置在底板上,所述气动伸缩机构设置在气缸上。Further, the air cylinder mechanism includes a bottom plate and an air cylinder, the bottom plate is slidably arranged on the fixing plate, the air cylinder is arranged on the bottom plate, and the pneumatic telescopic mechanism is arranged on the air cylinder.
进一步的,所述气动升降机构包括气动升降杆、连接块和压杆,所述气动升降杆一端与气缸连接,另一端与连接块连接,所述压杆设置在连接块远离气动升降杆的一端。Further, the pneumatic lifting mechanism includes a pneumatic lifting rod, a connecting block and a pressing rod, one end of the pneumatic lifting rod is connected with the cylinder, and the other end is connected with the connecting block, and the pressing rod is arranged at one end of the connecting block away from the pneumatic lifting rod. .
进一步的,所述气动升降杆的旋转角度为0°到90°。Further, the rotation angle of the pneumatic lift rod is 0° to 90°.
进一步的,所述固定板上设置有废料槽,所述冲孔下模设置在废料槽顶部。Further, a waste slot is provided on the fixing plate, and the punching lower die is arranged on the top of the waste slot.
进一步的,所述冲孔下模的顶部开设有等距离排列的冲孔模腔。Further, the top of the lower punching die is provided with punching cavities arranged at equal distances.
由上述对本实用新型的描述可知,与现有技术相比,本实用新型提供的一种通风管加工用自动打孔装置具有如下有益效果:As can be seen from the above description of the present utility model, compared with the prior art, an automatic perforating device for ventilation pipe processing provided by the present utility model has the following beneficial effects:
1、打孔机构与移动机构配合,可对放置在移动机构上的冲孔下模和板材进行横向移动打孔,且冲孔下模可根据需求拆卸更换,适应多种规格通风管加工使用;1. The punching mechanism cooperates with the moving mechanism, and the punching lower die and the plate placed on the moving mechanism can be moved laterally and punched, and the punching lower die can be disassembled and replaced according to the needs, which is suitable for the processing and use of various specifications of ventilation pipes;
2、冲孔下模和板材通过夹持机构固定在固定板上,防止在打孔或横向移动过程中,板材被带起晃动或移位而影响打孔的精准度。2. The punching die and the plate are fixed on the fixed plate by the clamping mechanism to prevent the plate from being shaken or displaced during the punching or lateral movement, which affects the accuracy of punching.
附图说明Description of drawings
图1为本实用新型通风管加工用自动打孔装置的示意图;Fig. 1 is the schematic diagram of the automatic punching device for processing ventilation pipes of the present invention;
图2为本实用新型通风管加工用自动打孔装置的正视图;Fig. 2 is the front view of the automatic punching device for processing ventilation pipes of the present invention;
图3为本实用新型通风管加工用自动打孔装置未放置冲孔下模的示意图。FIG. 3 is a schematic diagram of the automatic punching device for processing ventilation pipes of the present invention without placing a punching lower die.
具体实施方式Detailed ways
以下将结合本实用新型实施例中的附图对本实用新型中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。The technical solutions in the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
需要说明的是,本实用新型的说明书和权利要求书术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "comprising" and "having" and any modifications thereof in the description and claims of the present invention are intended to cover non-exclusive inclusion, for example, a process, a method, a process comprising a series of steps or units, A system, product or device is not necessarily limited to those steps or units expressly listed, but may include other steps or units not expressly listed or inherent to the process, method, product or device.
如图1至图3所示,一种通风管加工用自动打孔装置,包括工作台1,所述工作台1上设置有支撑架2,所述支撑架2上设置有打孔机构,打孔机构在支撑架2上使得打孔更加稳定,所述工作台1的台面中部开设有安装槽3,所述安装槽3内固定设置有移动机构,所述安装槽3上方通过移动机构设置有固定板4,移动机构可带动固定板4横向移动进而实现横向打孔,所述固定板4上设置有夹持机构和冲孔下模5,所述冲孔下模5可拆卸安装在固定板4上,可根据所需更换冲孔下模5以实现不同规格通风管连接需求,所述冲孔下模5位于打孔机构正下方,所述夹持机构可滑动设置在固定板4上,夹持机构对冲孔下模5以及放置在冲孔下模5上的板材进行固定,防止板材在打孔过程中被打孔机构带起滑动或者在移动机构移动过程中发生偏移而影响打孔精度。As shown in Fig. 1 to Fig. 3, an automatic punching device for ventilation pipe processing includes a
所述打孔机构包括液压缸6、升降杆7、复位弹簧8和打孔头9,所述液压缸6设置在支撑架2上,所述升降杆7连接在液压缸6下部,所述复位弹簧8设置在升降杆7上,所述打孔头9设置在升降杆7下部,液压缸6为升降杆7提供动力进而带动打孔头9上下移动实现其自动打孔。The punching mechanism includes a
所述移动机构包括滑杆10、滑块11、连接杆12、弹簧13和电机14,所述电机14设置在工作台1一侧,所述滑杆10设置在安装槽3内,滑杆10的一端与电机14的输出轴连接,所述滑块11穿设在滑杆10上并沿滑杆10轴向移动,所述弹簧13分设在滑杆10两端,弹簧13一端与安装槽3连接,另一端与滑块11连接,所述连接杆12一端与滑块11固接,另一端与固定板4固接,所述固定板4底面中部设置有支撑杆15和支撑块16,所述支撑块16滑动设置在滑杆10上,所述支撑杆15设置在固定板4和支撑块16之间,电机14驱动滑杆10转动,进而带动滑块11和支撑块16同时向左或向右移动,使板材随之移动实现横向打孔,移动距离可调整,适用不同打孔需求,同时,在打孔过程中也能起到移动机构也能起到缓冲作用。The moving mechanism includes a
所述夹持机构包括气缸机构和气动伸缩机构,所述气缸机构设置在冲孔下模5两侧,所述气动伸缩机构设置在气缸机构上,并通过气缸机构伸缩旋转,所述气缸机构包括底板17和气缸18,所述底板17滑动设置在固定板4上,所述气缸18设置在底板17上,所述气动伸缩机构设置在气缸18上,所述气动升降机构包括气动升降杆19、连接块20和压杆21,所述气动升降杆19一端与气缸18连接,另一端与连接块20连接,所述压杆21设置在连接块20远离气动升降杆19的一端,所述气动升降杆19的旋转角度为0°到90°,底板17底部和固定板4之间可以调距滑动,方便放置不同规格的板材,使用时,升降杆7受到气缸18提供的动力带动连接块20上升旋转至板材上方,并使连接块20和压杆21下压固定在板材上方,打孔完毕后,升降杆7受到气缸18提供的动力带动连接块20上升旋转远离板材,可灵活实现对板材的固定,使板材不易在移动、打孔过程中发生偏移或掉落。The clamping mechanism includes a cylinder mechanism and a pneumatic telescopic mechanism. The cylinder mechanism is provided on both sides of the punching lower die 5. The pneumatic telescopic mechanism is provided on the cylinder mechanism and is telescopic and rotated through the cylinder mechanism. The cylinder mechanism includes A
所述固定板4上设置有废料槽22,所述冲孔下模5设置在废料槽22顶部,所述冲孔下模5的顶部开设有等距离排列的冲孔模腔23,废料腔用以盛装板材废料,方便集中清理。The fixing
由上述对本实用新型的描述可知,与现有技术相比,本实用新型提供的一种通风管加工用自动打孔装置,打孔机构与移动机构配合,可对放置在移动机构上的冲孔下模和板材进行横向移动打孔,且冲孔下模可根据需求拆卸更换,适应多种规格通风管加工使用;冲孔下模和板材通过夹持机构固定在固定板上,防止在打孔或横向移动过程中,板材被带起晃动或移位而影响打孔的精准度。It can be seen from the above description of the utility model that, compared with the prior art, the utility model provides an automatic punching device for ventilating pipe processing, the punching mechanism cooperates with the moving mechanism, and can punch holes placed on the moving mechanism. The lower die and the plate are horizontally moved and punched, and the punching lower die can be disassembled and replaced according to the needs, which is suitable for the processing of various specifications of ventilation pipes; the punching lower die and the plate are fixed on the fixed plate by the clamping mechanism to prevent the punching. Or in the process of lateral movement, the plate is shaken or displaced, which affects the accuracy of punching.
上述仅为本实用新型的若干具体实施方式,但本实用新型的设计构思并不局限于此,凡利用此构思对本实用新型进行非实质性的改动,均应属于侵犯本实用新型保护范围的行为。The above are only some specific embodiments of the present utility model, but the design concept of the present utility model is not limited to this, and any non-substantial changes to the present utility model by using this concept should all belong to the act of infringing the protection scope of the present utility model. .
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| CN202220447246.3U CN216989462U (en) | 2022-03-03 | 2022-03-03 | An automatic punching device for processing ventilation pipes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116116986A (en) * | 2023-02-23 | 2023-05-16 | 安徽美博智能电器集团有限公司 | An air-conditioning fan blade processing and punching equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116116986A (en) * | 2023-02-23 | 2023-05-16 | 安徽美博智能电器集团有限公司 | An air-conditioning fan blade processing and punching equipment |
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Granted publication date: 20220719 |