CN216966856U - Package cotton equipment in middle of atomizing core secondary - Google Patents

Package cotton equipment in middle of atomizing core secondary Download PDF

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Publication number
CN216966856U
CN216966856U CN202120830742.2U CN202120830742U CN216966856U CN 216966856 U CN216966856 U CN 216966856U CN 202120830742 U CN202120830742 U CN 202120830742U CN 216966856 U CN216966856 U CN 216966856U
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plate
fixed
cotton
motor
moving
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王柳丽
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Shenzhen Jinhongxi Technology Co ltd
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Shenzhen Jinhongxi Technology Co ltd
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Abstract

The utility model discloses an atomizing core secondary tundish cotton assembling device, which comprises: the device comprises a base feeding mechanism, a turntable mechanism of a three-axis manipulator, a cotton winding mechanism, a cotton supply mechanism and a discharging mechanism. The utility model realizes the feeding of two materials of the base and the ceramic heating ring through the base feeding mechanism, the materials in a material tray in the base feeding mechanism are quickly carried into the turntable mechanism through the three-axis manipulator, the turntable mechanism mainly conveys the materials to different stations to complete different procedures, the cotton winding mechanism mainly realizes the winding of cotton belts on the outer surface of the ceramic heating ring, and then the wound ceramic heating ring and the cotton belts are poked into the base together for the cotton winding mechanism to mainly realize the feeding of the coiled cotton belts. The production process can realize automatic feeding of the ceramic heating ring and the base, automatic feeding of the cotton belt, cutting and automatic discharging, saves labor, greatly improves production efficiency and ensures product quality.

Description

Package cotton equipment in middle of atomizing core secondary
Technical Field
The utility model relates to the technical field of atomization, in particular to secondary tundish cotton assembling equipment for an atomization core.
Background
The product that the package is cotton mainly related in middle of atomizing core secondary has three kinds of materials of ceramic heating ring, base, cotton area, and the cotton area is twined to cylindrical ceramic heating ring periphery, then pokes into the base around cotton area and the ceramic heating ring that tighten. At present, most of cotton belts on the periphery of the ceramic heating ring are manually wound and then assembled in place through a certain tool, so that a large amount of manual work is needed for assembly, and a series of problems of low efficiency, uneven quality, poor sanitary condition and the like occur.
Thus, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides secondary tundish cotton assembling equipment for an atomizing core.
The technical scheme of the utility model is as follows: the utility model provides a cotton equipment of package in middle of atomizing core secondary, includes: the board, locate base feed mechanism on the board, locate the triaxial manipulator of base feed mechanism side, locate the carousel mechanism of triaxial manipulator side, locate the carousel mechanism side around cotton mechanism, locate around the confession cotton mechanism of cotton mechanism side and locating the unloading mechanism of carousel mechanism side.
Further, the base feed mechanism includes: the device comprises a feeding moving assembly, a lifting assembly, a material tray positioning assembly, an empty tray pushing assembly and an empty tray recycling assembly;
the lifting assembly comprises: the Z-axis motor lead screw guide rail sliding block assembly drives the cantilever rod to move up and down;
the charging tray positioning assembly comprises: the device comprises two side bearing plates, a bearing cylinder connected with the bearing plates, a fixed plate arranged beside one side bearing plate, a positioning cylinder arranged on the fixed plate, a push plate connected with the positioning cylinder, an elastic pressing block arranged on the push plate and a positioning bearing arranged on the push plate;
The pushing plate component is positioned above the material plate positioning component;
the empty tray recovery assembly comprises: the middle fixed flat plate that is the fretwork form, locate fixed flat plate below jacking cylinder, locate push block on the jacking cylinder, locate bearing on the fixed flat plate changes the piece and locates leading on the fixed flat plate strip, the fretwork position of fixed flat plate is aimed at to the jacking cylinder, the medial surface that the piece was changeed to bearing and is led the strip and be located fixed flat plate fretwork position.
Further, the three-axis robot includes: the clamping device comprises a supporting component, an X-axis module arranged on the supporting component, a Y-axis module arranged on the X-axis module, a Z-axis module arranged on the Y-axis module, and a variable-pitch clamping jaw arranged on the Z-axis module.
Further, the variable-pitch clamp jaw includes: the device comprises a fixed seat, a guide pillar arranged on the fixed seat, a plurality of moving blocks arranged on the guide pillar in a sliding manner, a rodless cylinder arranged in parallel with the guide pillar, a cylinder connecting block connected with the rodless cylinder and connected with the moving blocks, a gas claw arranged on the moving blocks, a profiling gripper arranged on the gas claw and a limiting sensor arranged at one end of the fixed seat, wherein a limiting rod is arranged between every two adjacent moving blocks to limit the distance between the moving blocks.
Further, the turntable mechanism includes: the device comprises a divider, a speed reducing motor connected with the divider, a rotary table arranged on the divider, a plurality of positioning clamps arranged on the rotary table, a clamp driving assembly arranged below the positioning clamps, a proximity switch arranged on the divider and an induction block arranged on a rotating shaft of the divider;
the positioning jig includes: the fixed base, two side holding strips movably arranged on the fixed base, a spring limiting block arranged beside the side holding strips, a pressure spring with one end connected with the spring limiting block and the other end connected with the side holding strips, a guide pillar fixing block arranged beside the side holding strips, a fixing column arranged on the guide pillar fixing block, an upper push plate and a lower push plate arranged below the fixed base, a guide rod with one end connected with the upper push plate and the lower push plate and the other end connected with the fixed base, a compression spring with one end connected with the upper push plate and the lower push plate and the other end connected with the fixed base, ejector pins arranged on the upper push plate and the lower push plate, a spreading shaft arranged on the upper push plate and the lower push plate, a rotating arm connected with the spreading shaft and a tension spring connected with the rotating arm, wherein the spreading shaft rotates to open or close the two side holding strips.
Further, the around cotton mechanism includes: the device comprises a fixed frame, an up-and-down moving bottom plate arranged on the fixed frame through a linear slide rail, a horizontal moving plate arranged on the up-and-down moving bottom plate through a linear slide rail, an up-and-down air cylinder arranged on the fixed frame and connected with the up-and-down moving bottom plate, a horizontal pushing air cylinder arranged on the up-and-down moving bottom plate and connected with the horizontal moving plate, a connecting plate arranged on the up-and-down moving bottom plate, a motor fixed seat arranged on the connecting plate, a first motor arranged on the motor fixed seat, an ejector rod fixed plate arranged below the connecting plate, a nut arranged on the ejector rod fixed plate, a lead screw penetrating through the nut and connected with the first motor, an ejector rod arranged on the ejector rod fixed plate, a tongue fixed plate arranged on the horizontal moving plate and positioned below the ejector rod fixed plate, a plurality of tongue fixed columns arranged on the tongue fixed columns, a plurality of linear slide rails arranged on the tongue fixed plate, a plurality of guide rails arranged on the ejector rod fixed plates, and a plurality of guide rails arranged on the ejector rod fixed plates, and a motor fixed plates arranged on the motor fixed plates, and a motor fixed plate, wherein the motor fixed plates, a motor fixed plate, a motor is arranged on the motor fixed plate, and a motor fixed plate is arranged on the motor fixed plate, and arranged on the motor fixed plate, the motor fixed plate is arranged on the motor fixed plate, the motor fixed plate is arranged on the motor fixed plate, the motor is arranged on the motor fixed plate, the motor fixed plate is arranged on the motor fixed plate, the motor fixed plate, The tongue piece fixing device comprises a tongue piece arranged on a tongue piece fixing column, a strutting pipe fixing plate arranged on an up-down moving bottom plate and positioned below the tongue piece fixing plate, a strutting pipe arranged on the strutting pipe fixing plate, a rotating fixing seat arranged on a horizontal moving plate, a first synchronizing wheel arranged on the rotating fixing seat, a roller fixing arm arranged on the rotating fixing seat, a roller arranged on the roller fixing arm, a second motor driving the first synchronizing wheel to rotate, and a synchronous belt connecting the second motor and the first synchronizing wheel.
Further, the cotton supply mechanism includes: send cotton mechanical hand, draw cotton clamping jaw, cut cotton mechanism and unwinding mechanism, send cotton mechanical hand to include: the device comprises an upper fixed plate, a vertical driving cylinder arranged on the upper fixed plate, a moving plate arranged below the upper fixed plate and connected with the vertical driving cylinder, linear bearings arranged on the upper fixed plate and the moving plate, side connecting plates arranged at two ends of the upper fixed plate, a sliding block arranged on the side connecting plates, a plurality of synchronizing wheels II arranged on the top surface of the moving plate, a motor III driving the synchronizing wheels to rotate, hollow rotating shafts arranged on the synchronizing wheels II, air claws arranged on the bottom surface of the moving plate and connected with the hollow rotating shafts, grippers arranged on the air claws, and a plurality of negative pressure meters.
Further, the cotton cutting mechanism comprises: the side pressing device comprises a fixed bottom plate, a fixed side plate arranged on one side face of the fixed bottom plate, a side pressing plate arranged on the bottom face of the fixed bottom plate in a sliding manner, a plurality of side pressing blocks arranged on the side pressing blocks, a fixed block arranged on the fixed bottom plate and opposite to the floating pressing block, a first air cylinder fixedly arranged on the fixed bottom plate and connected with the side pressing plates, a lower clamping moving plate arranged on the fixed bottom plate in a sliding manner, a plurality of lower side clamps arranged on the lower clamping moving plate, a second air cylinder fixedly arranged on the fixed side plate and connected with the lower clamping moving plate, a cutter moving plate arranged above the lower clamping moving plate, a cutter fixed block arranged on the cutter moving plate, a cutter arranged on the cutter fixed block, an upper clamping moving plate arranged above the cutter fixed plate, an upper side clamp arranged on the upper clamping moving plate and opposite to the lower side clamps, The device comprises a cylinder III for driving the upper clamp moving plate to move horizontally, a cylinder IV arranged on the upper clamp moving plate and driving the cutter moving plate to move up and down, a plurality of guide rollers and a sensor I arranged on the guide rollers.
Further, the unwinding mechanism includes: a plurality of reel, drive reel pivoted motor four, locate a plurality of back shafts of reel side, locate support epaxial horizontal guide wheel, locate the vertical leading wheel of horizontal guide wheel front side, locate the sensor two of vertical leading wheel side, locate tensioning roller, one end of horizontal guide wheel below with the rocking arm that tensioning roller connects and locate the proximity switch of rocking arm side.
According to the technical scheme, the base feeding mechanism is used for feeding two materials, namely the base and the ceramic heating ring, the materials in a material tray in the base feeding mechanism are quickly conveyed into the rotary table mechanism through the three-axis mechanical arm, the rotary table mechanism is mainly used for conveying the materials to different stations to complete different processes, the cotton winding mechanism is mainly used for winding cotton belts on the outer surfaces of the ceramic heating ring, and then the wound ceramic heating ring and the cotton belts are poked into the base together for the cotton winding mechanism to mainly feed the cotton belts. The production process can realize the automatic feeding of the ceramic heating ring and the base, the automatic feeding of the cotton belt, the cutting and the automatic discharging, saves labor, greatly improves the production efficiency and ensures the product quality.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the base feeding mechanism of the present invention.
Fig. 3 is a schematic structural view of the lifting assembly of the present invention.
Fig. 4 is a schematic structural view of the tray positioning assembly of the present invention.
FIG. 5 is a schematic structural view of the empty tray recycling assembly of the present invention.
Fig. 6 is a schematic structural view of the three-axis robot of the present invention.
Fig. 7 is a first structural schematic diagram of the variable-pitch clamping jaw of the utility model.
Fig. 8 is a schematic structural view of a variable-pitch clamping jaw of the utility model.
Fig. 9 is a schematic perspective view of the turntable mechanism of the present invention.
Fig. 10 is a front view of the turntable mechanism of the present invention.
Fig. 11 is a first structural schematic diagram of the positioning fixture of the present invention.
FIG. 12 is a second schematic structural view of the positioning fixture of the present invention.
FIG. 13 is a first schematic structural view of the cotton winding mechanism of the present invention.
FIG. 14 is a first structural schematic diagram of a cotton winding mechanism according to the present invention.
FIG. 15 is an enlarged view of a portion of the cotton winding mechanism of the present invention.
FIG. 16 is a schematic structural diagram of a cotton feeding mechanism of the present invention.
Fig. 17 is a schematic structural view of the cotton feeding manipulator of the present invention.
FIG. 18 is a first schematic structural view of the cotton cutting mechanism of the present invention.
FIG. 19 is a second schematic structural view of the cotton cutting mechanism of the present invention.
Fig. 20 is a first schematic structural diagram of the unwinding mechanism of the present invention.
Fig. 21 is a second schematic structural diagram of the unwinding mechanism of the present invention.
Detailed Description
The utility model is described in detail below with reference to the figures and the specific embodiments.
The product assembled by the utility model comprises three materials of a ceramic heating ring, a base and a cotton belt. The ceramic heating ring is assembled inside the base and can move up and down, and the ceramic heating ring is placed into the lattices of the material tray before feeding for positioning, so that the manipulator can accurately take materials. The cotton tape is a tape incoming material and is conveyed through a motor and a series of guide mechanisms.
Referring to fig. 1, the present invention provides an apparatus for assembling secondary tundish cotton for an atomizing core, comprising: board 1, locate base feed mechanism 2 on the board 1, locate the triaxial manipulator 3 of base feed mechanism 2 side, locate the carousel mechanism 4 of triaxial manipulator 3 side, locate 4 sides of carousel mechanism wind cotton mechanism 5, locate wind the confession cotton mechanism 6 of cotton mechanism 5 side and locate the unloading mechanism 7 of carousel mechanism 4 side.
Referring to fig. 2, a base feeding mechanism 2 mainly realizes feeding of two materials, namely a base and a ceramic heating ring, wherein the heating ring needs to be sleeved into the base before production, and then the heating ring is placed into a material tray with a certain specification for preliminary positioning. Base feed mechanism 2 includes: the feeding moving assembly 21, the lifting assembly 22, the tray positioning assembly 23, the empty tray pushing assembly 24 and the empty tray recycling assembly 25 can move horizontally. The working principle is as follows: after a material tray stacked with materials is placed on the material tray moving component 21, the material tray moving component 21 moves forwards to coincide with the lifting component 22, wherein the material tray moving component 21 has fool-proof and positioning effects on the material tray, then the lifting component 22 rises to lift the material tray to a certain height until the material tray on the uppermost layer is stopped after being contacted with a sensor on the material tray positioning component 23, at the moment, the material tray positioning component 23 positions the material tray, when the materials in the material tray on the uppermost layer are taken out, the material tray pushing component 24 pushes the empty material tray to the position below the empty tray recycling component 25, and the empty tray recycling component 25 stacks the empty material tray.
Referring to fig. 3, the lifting assembly 22 includes: the Z-axis motor lead screw guide rail sliding block assembly 220, a cantilever rod 221 arranged on the Z-axis motor lead screw guide rail sliding block assembly 220 and a limiting block 222 arranged on the cantilever rod 221, wherein the Z-axis motor lead screw guide rail sliding block assembly 220 drives the cantilever rod 221 to move up and down. The limiting block 222 is fixed on the cantilever rod 221 to mainly position the material tray, and the Z-axis motor lead screw guide rail sliding block assembly 220 drives the cantilever rod 221 to slowly rise, so as to drive the material tray to rise.
Referring to fig. 4, the tray positioning assembly 23 includes: the device comprises two side supporting plates 230, a supporting cylinder 231 connected with the supporting plates 230, a fixing plate 232 arranged beside one side supporting plate 230, a positioning cylinder 233 arranged on the fixing plate 232, a push plate 234 connected with the positioning cylinder 233, an elastic pressing block 235 arranged on the push plate 234, and a positioning bearing 236 arranged on the push plate 235. The working principle is as follows: the jacking cylinder is arranged below the tray positioning component 23, when the tray is jacked up by the jacking cylinder, the bearing cylinder 234 drives the bearing plates 230 on two sides to lean inwards, the tray is supported, then the positioning cylinder 233 extends out, the push plate 234 moves towards the tray direction, the bearing 236 positions the length direction of the tray, and the elastic pressing block 235 positions the width direction of the tray, so that the tray can be positioned in the horizontal direction.
The empty tray pushing assembly 24 is located above the tray positioning assembly 23, and horizontally pushes the empty trays from the tray positioning assembly 23 to the empty tray recycling assembly 25.
Referring to fig. 5, the empty tray recycling assembly 25 includes: the middle of the fixed flat plate 250 is hollow, the jacking cylinder 251 is arranged below the fixed flat plate 250, the push block 252 is arranged on the jacking cylinder 251, the bearing rotating block 253 is arranged on the fixed flat plate 250, the guide strip 254 is arranged on the fixed flat plate 250, the jacking cylinder 251 is aligned with the hollow part of the fixed flat plate 250, the bearing rotating block 253 and the guide strip 254 are positioned on the inner side surface of the hollow part of the fixed flat plate 250, and the bearing rotating block 253 can upwards rotate and reset. The working principle is as follows: when the empty charging tray is pushed to the ejector pad 252, thereby the jacking cylinder 251 stretches out the ejector pad 252 and pushes the empty charging tray upwards, the in-process can push away the bearing rotating block 253, when the charging tray exceeds the top of the bearing rotating block 253, the bearing rotating block 253 naturally resets, then the jacking cylinder 251 resets, and the charging tray is held by the bearing rotating block 253.
Referring to fig. 6, the three-axis robot 3 is mainly used to rapidly transfer the material in the tray 2 of the base loading mechanism to the clamp of the turntable mechanism 4. The three-axis robot 3 includes: the device comprises a supporting component 31, an X-axis module 32 arranged on the supporting component 31, a Y-axis module 33 arranged on the X-axis module 32, a Z-axis module 34 arranged on the Y-axis module 33, and a variable-pitch clamping jaw 35 arranged on the Z-axis module 34, wherein the variable-pitch clamping jaw 35 can be positioned and used for taking and placing materials at any position in a certain range under the driving of the X-axis module 32, the Y-axis module 33 and the Z-axis module 34.
Referring to fig. 7 and 8, the variable-pitch gripper 35 mainly realizes the gripping of the material and the adjustment of the distance, and includes: the device comprises a fixed seat 350, a guide post 351 arranged on the fixed seat 350, a plurality of moving blocks 352 arranged on the guide post 351 in a sliding mode, a rodless cylinder 353 arranged in parallel with the guide post 351, a cylinder connecting block 354 connected with the rodless cylinder 353 and connected with the moving blocks 352, a gas claw 355 arranged on the moving blocks 352, a profiling gripper 356 arranged on the gas claw 355 and a limiting sensor 357 arranged at one end of the fixed seat 350, wherein a limiting rod 358 is arranged between every two adjacent moving blocks 352 to limit the distance between the moving blocks 352. The working principle is as follows: when the three-axis manipulator 3 clamps materials on the material tray, the rodless cylinder 353 moves to the leftmost side, the distance between the air claws 355 is arranged to be the shortest, when the three-axis manipulator 3 discharges materials on the turntable mechanism 4, the rodless cylinder 353 moves to the rightmost side, and the distance between the air claws 355 is arranged to be the largest.
Referring to fig. 9 and 10, the turntable mechanism 4 mainly transports materials to different stations to complete different processes, which includes: the device comprises a divider 40, a speed reducing motor 41 connected with the divider 40, a rotary table 42 arranged on the divider 40, a plurality of positioning clamps 43 arranged on the rotary table 42, a clamp driving assembly 44 arranged below the positioning clamps 43, a proximity switch 45 arranged on the divider 40, and an induction block 47 arranged on a rotating shaft of the divider 40. The working principle is as follows: when the speed reduction motor 41 drives the input shaft of the divider 40 to rotate, so that the turntable 42 intermittently rotates under the driving of the divider 40, and the working time of the station is met, the clamp driving assembly 44 below the positioning clamp 43 is used for realizing the corresponding action function of the positioning clamp 43.
Referring to fig. 11 and 12, the positioning fixture 43 mainly achieves transportation of materials and accurate positioning at each station, and includes: a fixed base 430, two side clamping strips 431 movably arranged on the fixed base 430, a spring limit block 432 arranged beside the side clamping strips 431, a pressure spring 433 with one end connected with the spring limit block 432 and the other end connected with the side clamping strips 431, a guide post fixing block 434 arranged beside the side clamping strips 431, a fixing post 435 arranged on the guide post fixing block 434, an upper and lower push plate 436 arranged below the fixed base 430, the device comprises a guide rod, a compression spring 437, a thimble 438, a distraction shaft 439, a rotating arm 4391 and a tension spring 4392, wherein one end of the guide rod is connected with the upper and lower push plates 436, the other end of the guide rod is connected with a fixed base 431, one end of the compression spring 437 is connected with the upper and lower push plates 436, the other end of the compression spring is connected with the fixed base 430, the thimble 438 is arranged on the upper and lower push plates 436, the distraction shaft 439 is arranged on the upper and lower push plates 436, the rotating arm 4391 is connected with the distraction shaft 439, and the tension spring 4392 is connected with the rotating arm 4391, and the distraction shaft 439 rotates to open or close the two side clamping strips 431. The working principle is as follows: the upper push plate 436 and the lower push plate 436 move upwards to enable the expanding shaft 439 to be located between the two side clamping strips 431, then the tension spring 4392 is pulled by external force to drive the rotating arm 4391 and the expanding shaft 439 to rotate, the side clamping strips 431 are expanded, materials can be placed at the moment, then the external force is removed, the side clamping strips 431 are clamped inwards under the action of the pressure spring 433, and the thimble 438 can enable the materials to be accurately positioned. The external force here can be achieved by the clamp driving assembly 44 described above.
Referring to fig. 13 to 15, the cotton winding mechanism 5 mainly winds the cotton tape around the outer surface of the ceramic heating ring, and then stabs the wound ceramic heating ring and cotton tape into the base together, and includes: a fixing frame 50, an up-and-down moving bottom plate 51 arranged on the fixing frame 50 through a linear slide rail, a horizontal moving plate 52 arranged on the up-and-down moving bottom plate 51 through a linear slide rail, an up-and-down cylinder 100 arranged on the fixing frame 50 and connected with the up-and-down moving bottom plate 51, a horizontal pushing cylinder 53 arranged on the up-and-down moving bottom plate 51 and connected with the horizontal moving plate 52, a connecting plate 54 arranged on the up-and-down moving bottom plate 51, a motor fixing seat 55 arranged on the connecting plate 54, a motor I56 arranged on the motor fixing seat 55, a mandril fixing plate 57 arranged below the connecting plate 54, a nut 58 arranged on the mandril fixing plate 57, a screw rod 59 penetrating through the nut 58 and connected with the motor I56, a mandril 501 arranged on the mandril fixing plate 57, a tongue piece fixing plate 502, a moving plate and a horizontal moving plate 52 arranged below the mandril fixing plate 57, A plurality of tongue fixing columns 503 arranged on the tongue fixing plate 502, a tongue 504 arranged on the tongue fixing columns 503, a stretching tube fixing plate 505 arranged on the up-and-down moving bottom plate 51 and positioned below the tongue fixing plate 502, a stretching tube 506 arranged on the stretching tube fixing plate 505, a rotating fixing seat 507 arranged on the horizontal moving plate 52, a synchronizing wheel one 508 arranged on the rotating fixing seat 507, a roller fixing arm 509 arranged on the rotating fixing seat 507, a roller 510 arranged on the roller fixing arm 509, a motor two 511 driving the synchronizing wheel one 508 to rotate, and a synchronous belt connecting the motor two 511 and the synchronizing wheel one 508, wherein the tongue fixing plate 502 is arranged on the horizontal moving plate 52 through a linear bearing, the spreader tube fixing plate 505 is fixed to the vertical movement base plate 51 by a linear bearing and is movable only in the vertical direction. The working principle is as follows: the second motor 511 drives the first synchronous wheel 508 to rotate, so as to drive the roller 510 to rotate, and the roller 510 rotates to wind the cotton belt into a circle. Then the first motor 56 drives the mandril fixing plate 57 to descend so as to drive the mandril 501 to descend, the cotton belts are peeled off from the roller 510, the cotton belts fall onto the outer surface of the ceramic heating ring under the vertical action of the upper and lower air cylinders 100 and the horizontal action of the horizontal pushing air cylinder 53, and the tongue piece 504 and the expanding pipe 506 descend into the cotton belts enclosing a ring when the cotton belts are peeled off so as to expand and peel the cotton belts.
Referring to fig. 16 and 17, the cotton supply mechanism 6 mainly realizes the loading of the web of material, cuts the web to a fixed length and conveys the web to the cotton winding mechanism 5 for cotton winding, which includes: a cotton feeding manipulator 60, a cotton pulling jaw 61, a cotton cutting mechanism 62 and an unreeling mechanism 63. The cotton feeding manipulator 60 includes: the device comprises an upper fixing plate 601, a vertical driving cylinder 602 arranged on the upper fixing plate 601, a moving plate 603 which is arranged below the upper fixing plate 601 and connected with the vertical driving cylinder 602, linear bearings 604 arranged on the upper fixing plate 601 and the moving plate 603, side connecting plates 605 arranged at two ends of the upper fixing plate 601, sliders 606 arranged on the side connecting plates 605, a plurality of second synchronizing wheels 607 arranged on the top surface of the moving plate 603, a motor three 608 for driving the second synchronizing wheels 607 to rotate, a hollow rotating shaft arranged on each second synchronizing wheel 607, an air claw 609 arranged on the bottom surface of the moving plate 603 and connected with the hollow rotating shaft, a hand grip 610 arranged on the air claw 609 and a plurality of negative pressure meters 611. The working principle of the cotton feeding manipulator 60 is as follows: the gripper 610 on the pneumatic claw 609 grips the cotton belt, when the motor three 608 rotates, the synchronous wheel two 607 is driven to rotate, and then the pneumatic claw 609 is driven to rotate, the pneumatic claw 609 and the cotton belt rotate 180 degrees, the vertical driving cylinder 602 can drive the moving plate 603 to move up and down, and the sliding block 606 on the side connecting plate 605 is matched with other mechanisms to realize front and back horizontal movement.
Referring to fig. 18 and 19, the cotton cutting mechanism 62 mainly realizes fixed-length cutting of the cotton tape, and includes: the cutting tool comprises a fixed bottom plate 620, a fixed side plate 621 arranged on one side surface of the fixed bottom plate 620, a side pressing plate 622 slidably arranged on the bottom surface of the fixed bottom plate 620, a plurality of side pressing blocks 623 arranged on the side pressing block 622, a floating pressing block 624 arranged on the side pressing block 623, a fixed block 625 arranged on the fixed bottom plate 620 and opposite to the floating pressing block 624, a first cylinder 626 fixedly arranged on the fixed bottom plate 620 and connected with the side pressing plate 622, a lower clamp moving plate 627 slidably arranged on the fixed bottom plate 620, a plurality of lower clamps 628 arranged on the lower clamp moving plate 627, a second cylinder 629 fixedly arranged on the fixed side plate 621 and connected with the lower clamp moving plate 627, a cutting knife moving plate 6211 arranged above the lower clamp moving plate 627, a cutting knife fixed block 6212 arranged on the cutting knife moving plate 6211, a cutting knife 6213 arranged on the cutting knife fixed block 6212, an upper clamp moving plate 6214 arranged above the cutting knife fixed block, The cotton tape cutting machine comprises an upper clamp 6215, a cylinder III 6216, a cylinder IV 6217, a plurality of guide rollers 6218 and a sensor I6219, wherein the upper clamp 6215 is arranged on the upper clamp moving plate 6214 and is opposite to the lower clamp 6210, the cylinder III 6216 drives the upper clamp moving plate 6214 to horizontally move, the cylinder IV 6217 is arranged on the upper clamp moving plate 6214 and drives the cutter moving plate 6211 to vertically move, the sensor I6218 is arranged on the guide rollers 6218, the guide rollers 6218 are used for guiding cotton tapes, and the sensor I6219 is used for controlling the cutting length of the cotton tapes. The working principle of the cotton cutting mechanism 62 is as follows: cylinder one 626 pushes side press 622 toward fixed block 625 so that floating block 624 closes up with fixed block 625 to clamp one end of the cotton strip. The second cylinder 629 pushes the lower clamp moving plate 627 to move towards the upper clamp 6215, and the third cylinder 6216 pushes the upper clamp moving plate 6214 to move towards the lower clamp 628, so that the upper clamp 6215 and the lower clamp 628 are closed to clamp the other end of the cotton band. Then, the cylinder four 6217 pushes the cutter moving plate 6211 to move downward, thereby driving the cutter 6213 to move downward to cut the cotton tape.
Referring to fig. 20 and 21, the unwinding mechanism 63 mainly discharges and turns the coiled fabric to provide a moving tension force, and includes: the device comprises a plurality of unwinding disks 630, a motor four 631 for driving the unwinding disks 630 to rotate, a plurality of supporting shafts 632 arranged beside the unwinding disks 630, a horizontal guide wheel 633 arranged on the supporting shafts 632, a vertical guide wheel 634 arranged in front of the horizontal guide wheel 633, a sensor two 635 arranged beside the vertical guide wheel 634, a tensioning roller 636 arranged below the horizontal guide wheel 633, a rotating arm 637 with one end connected with the tensioning roller 636, and a proximity switch 638 arranged beside the rotating arm 637. The working principle of the unwinding mechanism 63 is as follows: the cotton belt is twisted by 90 degrees from the horizontal guide wheel 633 to the vertical guide wheel 634, the sensor II 635 detects the existence of the cotton belt, the rotating arm 637 and the tensioning roller 636 mainly achieve the tensioning force of the cotton belt, when the cotton belt is pulled, the unwinding disc 630 does not move, the rotating arm 637 is rotated for a certain angle, the rotating arm 637 is far away from the proximity switch 638, the cotton belt keeps a certain tensioning force under the gravity of the rotating arm 637 all the time, when the cotton belt pulling action is completed, the unwinding wheel 630 rotates and releases the cotton belt, and the rotating arm 637 resets.
In summary, the base feeding mechanism is used for feeding two materials, namely the base and the ceramic heating ring, the three-axis manipulator is used for rapidly conveying the materials in a material tray in the base feeding mechanism into the turntable mechanism, the turntable mechanism is mainly used for conveying the materials to different stations to complete different processes, the cotton winding mechanism is mainly used for winding cotton belts on the outer surfaces of the ceramic heating ring, and then the wound ceramic heating ring and the cotton belts are poked into the base together for the cotton winding mechanism to mainly feed the coiled cotton belts. The production process can realize the automatic feeding of the ceramic heating ring and the base, the automatic feeding of the cotton belt, the cutting and the automatic discharging, saves labor, greatly improves the production efficiency and ensures the product quality.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides a cotton rigging equipment of package in middle of atomizing core secondary which characterized in that includes: the machine platform, locate base feed mechanism on the machine platform, locate the triaxial manipulator of base feed mechanism side, locate the carousel mechanism of triaxial manipulator side, locate the cotton mechanism of coiling of carousel mechanism side, locate the cotton mechanism of confession of coiling the cotton mechanism side and locating the unloading mechanism of carousel mechanism side.
2. The atomizing core secondary tundish cotton assembling apparatus according to claim 1, wherein the base feeding mechanism comprises: the device comprises a feeding moving assembly, a lifting assembly, a material tray positioning assembly, an empty tray pushing assembly and an empty tray recycling assembly;
the lifting assembly comprises: the Z-axis motor lead screw guide rail sliding block assembly drives the cantilever rod to move up and down;
the charging tray positioning assembly comprises: the device comprises two side bearing plates, a bearing cylinder connected with the bearing plates, a fixed plate arranged beside one side bearing plate, a positioning cylinder arranged on the fixed plate, a push plate connected with the positioning cylinder, an elastic pressing block arranged on the push plate and a positioning bearing arranged on the push plate;
the pushing empty tray assembly is positioned above the material tray positioning assembly;
the empty tray recycling assembly comprises: the middle fixed flat plate that is the fretwork form, locate fixed flat plate below jacking cylinder, locate push block on the jacking cylinder, locate bearing on the fixed flat plate changes the piece and locates leading on the fixed flat plate strip, the fretwork position of fixed flat plate is aimed at to the jacking cylinder, the medial surface that the piece was changeed to bearing and is led the strip and be located fixed flat plate fretwork position.
3. The atomizing core secondary tundish cotton assembling apparatus according to claim 1, wherein the three-axis robot comprises: the clamping device comprises a supporting component, an X-axis module arranged on the supporting component, a Y-axis module arranged on the X-axis module, a Z-axis module arranged on the Y-axis module, and a variable-pitch clamping jaw arranged on the Z-axis module.
4. The atomizing core secondary tundish cotton assembling apparatus according to claim 3, wherein the variable-pitch clamping jaw comprises: the device comprises a fixed seat, a guide pillar arranged on the fixed seat, a plurality of moving blocks arranged on the guide pillar in a sliding manner, a rodless cylinder arranged in parallel with the guide pillar, a cylinder connecting block connected with the rodless cylinder and connected with the moving blocks, a gas claw arranged on the moving blocks, a profiling gripper arranged on the gas claw and a limiting sensor arranged at one end of the fixed seat, wherein a limiting rod is arranged between every two adjacent moving blocks to limit the distance between the moving blocks.
5. The atomizing core secondary tundish cotton assembling apparatus according to claim 1, wherein the turntable mechanism comprises: the device comprises a divider, a speed reducing motor connected with the divider, a rotary table arranged on the divider, a plurality of positioning clamps arranged on the rotary table, a clamp driving assembly arranged below the positioning clamps, a proximity switch arranged on the divider and an induction block arranged on a rotating shaft of the divider;
The positioning jig includes: the device comprises a fixed base, two side clamping strips movably arranged on the fixed base, a spring limiting block arranged beside the side clamping strips, a pressure spring, a guide pillar fixing block, a fixing column, an upper push plate, a lower push plate, a guide rod, a compression spring, ejector pins, a distraction shaft, a rotation arm and a tension spring, wherein one end of the pressure spring is connected with the spring limiting block, the other end of the pressure spring is connected with the side clamping strips, one end of the guide pillar fixing block is connected with the upper push plate, the other end of the guide pillar fixing block is connected with the fixed base, one end of the compression spring is connected with the upper push plate, the other end of the compression spring is connected with the fixed base, the ejector pins are arranged on the upper push plate and the lower push plate, the distraction shaft is arranged on the upper push plate and the lower push plate, the rotation arm is connected with the distraction shaft, and the tension spring is connected with the rotation arm, so that the two side clamping strips are opened or closed.
6. The atomizing core secondary tundish cotton assembling apparatus of claim 1, wherein the cotton winding mechanism comprises: the device comprises a fixed frame, an up-and-down moving bottom plate arranged on the fixed frame through a linear slide rail, a horizontal moving plate arranged on the up-and-down moving bottom plate through a linear slide rail, an up-and-down air cylinder arranged on the fixed frame and connected with the up-and-down moving bottom plate, a horizontal pushing air cylinder arranged on the up-and-down moving bottom plate and connected with the horizontal moving plate, a connecting plate arranged on the up-and-down moving bottom plate, a motor fixed seat arranged on the connecting plate, a first motor arranged on the motor fixed seat, an ejector rod fixed plate arranged below the connecting plate, a nut arranged on the ejector rod fixed plate, a lead screw penetrating through the nut and connected with the first motor, an ejector rod arranged on the ejector rod fixed plate, a tongue fixed plate arranged on the horizontal moving plate and positioned below the ejector rod fixed plate, a plurality of tongue fixed columns arranged on the tongue fixed columns, a plurality of linear slide rails arranged on the tongue fixed plate, a plurality of guide rails arranged on the ejector rod fixed plates, and a plurality of guide rails arranged on the ejector rod fixed plates, and a motor fixed plates arranged on the motor fixed plates, and a motor fixed plate, wherein the motor fixed plates, a motor fixed plate, a motor is arranged on the motor fixed plate, and a motor fixed plate is arranged on the motor fixed plate, and arranged on the motor fixed plate, the motor fixed plate is arranged on the motor fixed plate, the motor fixed plate is arranged on the motor fixed plate, the motor is arranged on the motor fixed plate, the motor fixed plate is arranged on the motor fixed plate, the motor fixed plate, The tongue piece fixing device comprises a tongue piece arranged on a tongue piece fixing column, a stretching pipe fixing plate arranged on a vertical moving bottom plate and positioned below the tongue piece fixing plate, a stretching pipe arranged on the stretching pipe fixing plate, a rotary fixing seat arranged on a horizontal moving plate, a first synchronizing wheel arranged on the rotary fixing seat, a roller fixing arm arranged on the rotary fixing seat, a roller arranged on the roller fixing arm, a second motor driving the first synchronizing wheel to rotate, and a synchronous belt connecting the second motor and the first synchronizing wheel.
7. The atomizing core secondary tundish cotton assembling apparatus according to claim 1, wherein the cotton supply mechanism comprises: send cotton mechanical hand, draw cotton clamping jaw, cut cotton mechanism and unwinding mechanism, send cotton mechanical hand to include: the device comprises an upper fixed plate, a vertical driving cylinder arranged on the upper fixed plate, a moving plate arranged below the upper fixed plate and connected with the vertical driving cylinder, linear bearings arranged on the upper fixed plate and the moving plate, side connecting plates arranged at two ends of the upper fixed plate, a sliding block arranged on the side connecting plates, a plurality of synchronizing wheels II arranged on the top surface of the moving plate, a motor III driving the synchronizing wheels to rotate, hollow rotating shafts arranged on the synchronizing wheels II, air claws arranged on the bottom surface of the moving plate and connected with the hollow rotating shafts, grippers arranged on the air claws and a plurality of negative pressure gauges.
8. The atomizing core secondary tundish cotton assembling apparatus according to claim 7, wherein the cotton cutting mechanism comprises: the cutting machine comprises a fixed bottom plate, a fixed side plate arranged on one side surface of the fixed bottom plate, side pressure plates arranged on the bottom surface of the fixed bottom plate in a sliding manner, a plurality of side pressure blocks arranged on the side pressure blocks, a floating pressure block arranged on the side pressure blocks, a fixed block arranged on the fixed bottom plate and opposite to the floating pressure block, a first air cylinder fixedly arranged on the fixed bottom plate and connected with the side pressure plates, a first lower clamp moving plate arranged on the fixed bottom plate in a sliding manner, a plurality of lower side clamps arranged on the lower clamp moving plate, a second air cylinder fixedly arranged on the fixed side plate and connected with the lower clamp moving plate, a second cutter moving plate arranged above the lower clamp moving plate, a fixed cutter block arranged on the cutter moving plate, a cutter arranged on the fixed cutter block, an upper clamp moving plate arranged above the fixed cutter block, an upper clamp moving plate arranged on the upper clamp moving plate and opposite to the lower clamp, The device comprises a cylinder III for driving the upper clamp moving plate to move horizontally, a cylinder IV arranged on the upper clamp moving plate and driving the cutter moving plate to move up and down, a plurality of guide rollers and a sensor I arranged on the guide rollers.
9. The atomizing core secondary tundish cotton assembling apparatus according to claim 7, wherein the unwinding mechanism comprises: a plurality of reels of unreeling, drive four, locate the pivoted motor of reel of unreeling a plurality of back shafts of reel side, locate support epaxial horizontal leading wheel, locate the vertical leading wheel of horizontal leading wheel front side, locate the sensor two of vertical leading wheel side, locate tensioning gyro wheel, the one end of horizontal leading wheel below with the rocking arm that the tensioning gyro wheel is connected and locate the proximity switch of rocking arm side.
CN202120830742.2U 2021-04-21 2021-04-21 Package cotton equipment in middle of atomizing core secondary Active CN216966856U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120830742.2U CN216966856U (en) 2021-04-21 2021-04-21 Package cotton equipment in middle of atomizing core secondary

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120830742.2U CN216966856U (en) 2021-04-21 2021-04-21 Package cotton equipment in middle of atomizing core secondary

Publications (1)

Publication Number Publication Date
CN216966856U true CN216966856U (en) 2022-07-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120830742.2U Active CN216966856U (en) 2021-04-21 2021-04-21 Package cotton equipment in middle of atomizing core secondary

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Country Link
CN (1) CN216966856U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115922323A (en) * 2022-12-12 2023-04-07 深圳市永轮智能设备科技有限公司 Machining equipment and machining method for atomizing core

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115922323A (en) * 2022-12-12 2023-04-07 深圳市永轮智能设备科技有限公司 Machining equipment and machining method for atomizing core

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