CN216966305U - A convex clamping mechanism that is not easy to accumulate water and chips - Google Patents
A convex clamping mechanism that is not easy to accumulate water and chips Download PDFInfo
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- CN216966305U CN216966305U CN202122441592.9U CN202122441592U CN216966305U CN 216966305 U CN216966305 U CN 216966305U CN 202122441592 U CN202122441592 U CN 202122441592U CN 216966305 U CN216966305 U CN 216966305U
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Abstract
Description
技术领域technical field
本实用新型涉及排屑机构技术领域,尤其涉及一种凸起式、不易积水、积屑的夹紧机构。The utility model relates to the technical field of chip removal mechanisms, in particular to a raised clamping mechanism that is not easy to accumulate water and accumulate chips.
背景技术Background technique
数控机床在使用时会对部件进行加工从而产生切屑,一般情况下,切屑落在数控机床和物料夹具上,在加工完毕后进行清理,保持加工中心内部的整洁,但是现有的物料夹具多为沉降式夹具,夹具系统沉于工作台下,切屑、冷却液会直接埋(淹)没夹具系统,冷却液造成夹具系统零件锈蚀,切屑进入夹具系统运动机构内部,造成运动机构卡死而失效,影响夹具系统的夹持精度、寿命;同时,由于故障频发且沉降式结构复杂、夹具系统维修极不方便,经常因夹具系统维修而停机停产,既产生大量的维修费用又因停机停产,影响造成生产停滞、生产成本大幅增加,所以,需要改进。When the CNC machine tool is in use, it will process the parts to generate chips. Generally, the chips fall on the CNC machine tool and the material fixture. After the processing is completed, it is cleaned up to keep the interior of the machining center clean. However, the existing material fixtures are mostly For subsidence fixtures, the fixture system sinks under the workbench, the chips and coolant will directly bury (submerge) the fixture system, the coolant causes the parts of the fixture system to corrode, and the chips enter the motion mechanism of the fixture system, causing the motion mechanism to get stuck and fail. It affects the clamping accuracy and life of the fixture system; at the same time, due to frequent failures, complex settlement structures, and extremely inconvenient maintenance of the fixture system, production is often shut down due to fixture system maintenance, which not only generates a lot of maintenance costs, but also stops production due to shutdowns. Caused production stagnation, production costs increased significantly, therefore, need to improve.
实用新型内容Utility model content
本实用新型的目的是为了解决现有的物料夹具多为沉降式夹具,夹具系统沉于工作台下,切屑、冷却液会直接埋(淹)没夹具系统,冷却液造成夹具系统零件锈蚀,切屑进入夹具系统运动机构内部,造成运动机构卡死而失效,影响夹具系统的夹持精度、寿命;同时,由于故障频发且沉降式结构复杂、夹具系统维修极不方便,经常因夹具系统维修而停机停产,既产生大量的维修费用又因停机停产,影响造成生产停滞、生产成本大幅增加,为了克服以上的不足,而提出的一种凸起式、不易积水、积屑的夹紧机构。The purpose of the utility model is to solve the problem that the existing material fixtures are mostly sinking fixtures, the fixture system sinks under the workbench, the chips and the cooling liquid will directly bury (submerge) the fixture system, and the cooling liquid causes the parts of the fixture system to corrode, cutting chips Entering into the moving mechanism of the fixture system, causing the moving mechanism to be stuck and failing, affecting the clamping accuracy and life of the fixture system; at the same time, due to frequent failures, complex settlement structures, and extremely inconvenient maintenance of the fixture system, it is often caused by the maintenance of the fixture system. Shutdown of production will not only generate a lot of maintenance costs, but also cause production stagnation and production cost to increase greatly. In order to overcome the above shortcomings, a raised clamping mechanism that is not easy to accumulate water and accumulate chips is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种凸起式、不易积水、积屑的夹紧机构,包括圆盘,所述圆盘上安装有四爪卡盘,所述四爪卡盘的一侧安装有固定件,所述固定件上安装有液压马达,所述液压马达的输出轴和四爪卡盘上的动力轴固定连接,所述四爪卡盘上设有四个爪体,四个爪体的一端均固定有滑杆,所述滑杆和爪体一体成型,所述滑杆远离爪体的一端安装有可拆卸夹爪,所述滑杆上安装有支撑机构。A raised type clamping mechanism that is not prone to water accumulation and debris accumulation, comprising a disc on which a four-jaw chuck is installed, and a fixing member is installed on one side of the four-jaw chuck, and the fixing A hydraulic motor is installed on the part, and the output shaft of the hydraulic motor is fixedly connected with the power shaft on the four-jaw chuck. The four-jaw chuck is provided with four claw bodies, and one end of the four claw bodies is fixed with a sliding The rod, the sliding rod and the claw body are integrally formed, the end of the sliding rod away from the claw body is installed with a detachable clamping claw, and a support mechanism is installed on the sliding rod.
优选地,为了保证滑杆移动的稳定性以及控制其移动范围,所述支撑机构包括设置在滑杆下端的安装件,所述滑杆贯穿设置在安装件内,所述滑杆的两侧均设有豁口,所述豁口内设置有定位板,同一滑杆上两个定位板的两侧分别固定在其中一个安装件内的相对侧壁上,所述安装件的一侧设有清理机构,所述清理机构和滑杆相对应。Preferably, in order to ensure the stability of the movement of the sliding rod and control its movement range, the support mechanism includes a mounting piece disposed at the lower end of the sliding rod, the sliding rod is disposed through the mounting piece, and both sides of the sliding rod are There is a gap, a positioning plate is arranged in the gap, the two sides of the two positioning plates on the same slide bar are respectively fixed on the opposite side walls in one of the mounting pieces, and one side of the mounting piece is provided with a cleaning mechanism, The cleaning mechanism corresponds to the sliding rod.
优选地,为了更好的对滑杆上的废屑进行清理,所述清理机构包括设置在安装件一侧的凹槽,所述凹槽内安装有动力机构,所述动力机构上设有移动板,所述移动板滑动安装在凹槽内,所述移动板上转动连接有喷头,所述喷头的一端连接有输气管,所述喷头和移动板之间共同固定有两个弹簧。Preferably, in order to better clean the debris on the sliding rod, the cleaning mechanism includes a groove provided on one side of the mounting member, a power mechanism is installed in the groove, and a moving mechanism is provided on the power mechanism. The moving plate is slidably installed in the groove, a spray head is rotatably connected to the moving plate, an air pipe is connected to one end of the spray head, and two springs are jointly fixed between the spray head and the moving plate.
优选地,为了便于快速清理和使设备复位,所述动力机构包括安装在凹槽内的电动伸缩杆,所述电动伸缩杆的活塞杆末端转动连接在移动板的下端,所述移动板的上端一侧安装有转轴,所述转轴的一端固定有齿轮,所述凹槽内的底部固定有直齿条,所述齿轮和直齿条啮合,所述转轴的一端和移动板的上端均安装有转轮,位于转轴一端的转轮上固定有连接绳,所述连接绳缠绕在另一个转轮上,所述连接绳的一端和喷头的一侧固定连接。Preferably, in order to facilitate quick cleaning and reset the device, the power mechanism includes an electric telescopic rod installed in the groove, the end of the piston rod of the electric telescopic rod is rotatably connected to the lower end of the moving plate, and the upper end of the moving plate A rotating shaft is installed on one side, a gear is fixed at one end of the rotating shaft, a spur gear is fixed at the bottom of the groove, the gear and the spur gear are engaged, and one end of the rotating shaft and the upper end of the moving plate are installed with For the runner, a connecting rope is fixed on the runner at one end of the rotating shaft, the connecting rope is wound on another runner, and one end of the connecting rope is fixedly connected with one side of the spray head.
优选地,为了方便清理,所述定位板、安装件和滑杆的上端平齐设置。Preferably, in order to facilitate cleaning, the upper ends of the positioning plate, the mounting member and the sliding rod are arranged flush.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、四爪卡盘能很好的夹紧物料,并且通过增设滑杆和可拆卸夹爪来提升其适用范围,能更好的应对多种尺寸的物料,并且通过安装件和定位板的配合,保证夹持的牢固性,保证物料在加工时的稳定性,充分保证加工质量;1. The four-jaw chuck can clamp the material well, and by adding a sliding bar and detachable jaws to improve its application range, it can better deal with materials of various sizes, and through the cooperation of the mounting parts and the positioning plate , to ensure the firmness of the clamping, to ensure the stability of the material during processing, and to fully guarantee the processing quality;
2、通过采用凸起式夹具系统布局,大大减少夹紧机构因被切屑、冷却液埋(淹)没频繁造成的故障而停机维修的时间与费用,提高加工的效益2. By adopting the layout of the raised clamp system, the time and cost of downtime and maintenance of the clamping mechanism due to frequent failures caused by being buried (submerged) by chips and coolant are greatly reduced, and the processing efficiency is improved.
3、通过四爪卡盘的运作能使丝杠和丝杠螺母配合带动清理辊进行转动,从而能在安装和取下物料时对部件进行清理,保证四爪卡盘的整洁,更稳定的夹紧物料;3. Through the operation of the four-jaw chuck, the lead screw and the lead screw nut can cooperate to drive the cleaning roller to rotate, so that the parts can be cleaned when installing and removing materials, so as to ensure the cleanliness of the four-jaw chuck and more stable clamping tight material;
综上所述,本实用新型通过采用凸起式夹具系统取代传统的沉降式夹具系统,极大地减轻了冷却液造成夹具系统零件锈蚀,切屑进入夹具系统运动机构内部,造成运动机构卡死而失效,影响夹具系统的夹持精度、寿命;同时,由于故障频发且沉降式结构复杂、夹具系统维修极不方便,经常因夹具系统维修而停机停产,既产生大量的维修费用又因停机停产,影响造成生产停滞、生产成本大幅增加的缺陷,并且通过相应部件的配合,能对四爪卡盘进行清理,保证其表面的整洁,有助于保证对物料夹持的牢固性,提升加工的质量。To sum up, the utility model adopts the raised clamp system to replace the traditional subsidence clamp system, which greatly reduces the corrosion of the parts of the clamp system caused by the coolant, and the chips enter the moving mechanism of the clamp system, causing the moving mechanism to get stuck and fail. , affecting the clamping accuracy and life of the fixture system; at the same time, due to frequent failures, complex settlement structures, and extremely inconvenient maintenance of the fixture system, production is often shut down due to fixture system maintenance, which not only generates a lot of maintenance costs, but also stops production due to shutdowns. It affects the defects that cause production stagnation and greatly increase production costs, and through the cooperation of corresponding components, the four-jaw chuck can be cleaned to ensure the cleanliness of its surface, which helps to ensure the firmness of material clamping and improve the quality of processing. .
附图说明Description of drawings
图1为本实用新型提出的一种凸起式、不易积水、积屑的夹紧机构的支撑结构图;Fig. 1 is the support structure diagram of a kind of raised clamping mechanism proposed by the utility model, which is not easy to accumulate water and accumulate chips;
图2为本实用新型提出的一种凸起式、不易积水、积屑的夹紧机构的俯视图;FIG. 2 is a top view of a raised clamping mechanism that is not easy to accumulate water and accumulate chips, as proposed by the utility model;
图3为本实用新型提出的一种凸起式、不易积水、积屑的夹紧机构的清理机构结构图。FIG. 3 is a structural diagram of a cleaning mechanism of a raised clamping mechanism that is not prone to water accumulation and debris accumulation proposed by the utility model.
图中:1可拆卸夹爪、2滑杆、3爪体、4豁口、5定位板、6圆盘、7四爪卡盘、8固定件、9液压马达、10安装件、11齿轮、12转轴、13直齿条、14电动伸缩杆、15移动板、16喷头、17弹簧、18输气管、19转轮、20连接绳。In the picture: 1 Removable clamping jaw, 2 sliding rod, 3 jaw body, 4 gap, 5 positioning plate, 6 disc, 7 four-jaw chuck, 8 fixing piece, 9 hydraulic motor, 10 mounting piece, 11 gear, 12 Rotating shaft, 13 straight racks, 14 electric telescopic rods, 15 moving plates, 16 nozzles, 17 springs, 18 air pipes, 19 runners, 20 connecting ropes.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-3,一种凸起式、不易积水、积屑的夹紧机构,包括圆盘6,圆盘6上安装有四爪卡盘7,四爪卡盘7的一侧安装有固定件8,固定件8上安装有液压马达9,液压马达9的输出轴通过减速机和四爪卡盘7内的连接轴连接,通过控制液压马达9输出轴的转动方向能很好的控制四爪卡盘7的运作,便于夹紧和松开物料,方便机床对物料进行加工,液压马达9的输出轴和四爪卡盘7上的动力轴固定连接,保证动力传输的稳定性,四爪卡盘7上设有四个爪体3,四个爪体3的一端均固定有滑杆2,滑杆2和爪体3一体成型,保证稳定性,滑杆2远离爪体3的一端安装有可拆卸夹爪1,滑杆2上安装有支撑机构,通过支撑机构能很好的保证滑杆2移动的稳定性,在通过滑杆2和可拆卸夹爪1的配合扩大其能夹持物料的范围。Referring to Figures 1-3, a raised clamping mechanism that is not prone to accumulation of water and debris includes a
参照图1-3,支撑机构包括设置在滑杆2下端的安装件10,滑杆2贯穿设置在安装件10内,能很好的支撑滑杆2,保证其移动时的稳定性,滑杆2的两侧均设有豁口4,豁口4内设置有定位板5,同一滑杆2上两个定位板5的两侧分别固定在其中一个安装件10内的相对侧壁上,能很好的限制滑杆2的移动范围,避免过度移动,定位板5、安装件10和滑杆2的上端平齐设置,便于进行清理,方便废屑移出安装件10的一侧设有清理机构,清理机构和滑杆2相对应,便于快速对滑杆2上的切屑进行清理,定位板5、安装件10和滑杆2的上端平齐设置,便于切屑被吹动,提升清理的效率和质量。1-3, the support mechanism includes a
参照图3,清理机构包括设置在安装件10一侧的凹槽,凹槽内安装有动力机构,动力机构上设有移动板15,移动板15滑动安装在凹槽内,移动板15上转动连接有喷头16,喷头16的一端连接有输气管18,喷头16和移动板15之间共同固定有两个弹簧17,动力机构能控制移动板15的移动,同时是喷头16转动,便于对滑杆2喷气清理,同时弹簧17便于设备复位。3, the cleaning mechanism includes a groove provided on one side of the
参照图3,动力机构包括安装在凹槽内的电动伸缩杆14,电动伸缩杆14的活塞杆末端转动连接在移动板15的下端,电动伸缩杆14的运作能推动移动板15平稳的往复移动,便于清理设备移出凹槽进行清理或是收缩进凹槽内,便于设备运作,移动板15的上端一侧安装有转轴12,转轴12的一端固定有齿轮11,凹槽内的底部固定有直齿条13,齿轮11和直齿条13啮合,转轴12的一端和移动板15的上端均安装有转轮19,位于转轴12一端的转轮19上固定有连接绳20,连接绳20缠绕在另一个转轮19上,连接绳20的一端和喷头16的一侧固定连接,当移动板15移动时会使齿轮11和直齿条13啮合,使齿轮11转动,齿轮11的转动能使转轴12带动与其连接的转轮19转动,能使连接绳20缠绕,能拉动喷头16转动,便于对应滑杆2,方便喷气清理。3, the power mechanism includes an electric
在本实用新型中,使用时,通过液压马达9能很好的控制四爪卡盘7上四个爪体3的移动,四个爪体3相对移动能夹持物料,方便进行加工,四个爪体3反向移动能松开物料,便于工作人员取放,通过滑杆2来增加爪体3的覆盖范围,并且通过设置可拆卸夹爪1有助于夹持不同规格的物料,提升适用范围,同时通过定位板5和安装件10的配合来保证滑杆2移动的稳定性,电动伸缩杆14的运作能推动移动板15平稳的往复移动,便于清理设备移出凹槽进行清理或是收缩进凹槽内,当移动板15移动时会使齿轮11和直齿条13啮合,使齿轮11转动,齿轮11的转动能使转轴12带动与其连接的转轮19转动,能使连接绳20缠绕,能拉动喷头16转动,便于对应滑杆2,方便喷气清理。In the utility model, during use, the movement of the four
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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