CN216966275U - Aluminium slag mixture powerful slag breaking device - Google Patents

Aluminium slag mixture powerful slag breaking device Download PDF

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CN216966275U
CN216966275U CN202220474449.1U CN202220474449U CN216966275U CN 216966275 U CN216966275 U CN 216966275U CN 202220474449 U CN202220474449 U CN 202220474449U CN 216966275 U CN216966275 U CN 216966275U
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fixedly connected
slag
main control
powerful
bevel gear
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何启华
徐金苟
詹高红
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Taihu Guanghua Aluminium Industry Co ltd
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Taihu Guanghua Aluminium Industry Co ltd
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Abstract

The utility model discloses a powerful slag striking device for an aluminum slag mixture, which relates to the technical field of aluminum ingot casting and comprises a rotating block, wherein a movable shaft is movably connected to the side surface of the rotating block, a push handle is fixedly connected to the right end of the movable shaft, a main control part is fixedly connected to the left end of the movable shaft, a driving shaft is rotatably connected to the rear end of the push handle, a first bevel gear is fixedly connected to the left end of the driving shaft, a rotating rod is rotatably connected to the middle part of the main control part, the rotating rod extends towards the front side and the rear side of the main control part, a gear disc is fixedly connected to the front end of the rotating rod, a second bevel gear is fixedly connected to the rear end of the rotating rod, the second bevel gear is meshed with the first bevel gear, a limiting plate is fixedly connected to the upper part and the lower part of the right side of the front side of the main control part, a sliding rod is slidably connected to the middle part of the limiting plate, receiving parts are fixedly connected to the top end and the bottom end of the sliding rod, and a rack is fixedly connected between the two receiving parts. The utility model eliminates the potential safety hazard existing in close-range slag removal by arranging the rotating block, the driving shaft and the gear disc.

Description

铝渣混合体强力打渣装置Aluminium slag mixture powerful slag breaking device

技术领域technical field

本实用新型涉及铝锭铸造技术领域,具体是涉及铝渣混合体强力打渣装置。The utility model relates to the technical field of aluminum ingot casting, in particular to a powerful slag breaking device for an aluminum slag mixture.

背景技术Background technique

铸锭铸造过程中根据工艺需求需将铸模表面铝渣进行打渣,原作业过程为职工坐或站在铸模前通过小铲逐个将铸模内铝渣打渣出来。打渣作业贯穿整个铸造过程,打渣要求人员始终坐或站于铸模前作业高温铝水(700度左右)对职工造成烘烤,并且铸造过程中产生的烟气对职工身体的损害,工作环境差且劳动强度大,同时职工手动打渣存在较大的安全隐患,易造成烫伤等安全事故。为解决上述问题,有必要提供铝渣混合体强力打渣装置。In the process of ingot casting, the surface of the casting mold needs to be slagted according to the technological requirements. The original operation process is that workers sit or stand in front of the casting mold and use a small shovel to slag out the aluminum slag in the casting mold one by one. The slagging operation runs through the entire casting process. The slag smashing requires personnel to always sit or stand in front of the casting mold to work with high-temperature aluminum water (about 700 degrees), which will cause baking to the employees, and the smoke generated during the casting process will damage the employees' bodies and the working environment. It is poor and labor-intensive, and at the same time, there is a large safety hazard for workers to manually slag, and it is easy to cause safety accidents such as burns. In order to solve the above problems, it is necessary to provide a powerful slag breaking device for the aluminum slag mixture.

实用新型内容Utility model content

为解决上述技术问题,提供铝渣混合体强力打渣装置,本技术方案解决了上述背景技术中提出的打渣作业贯穿整个铸造过程,打渣要求人员始终坐或站于铸模前作业高温铝水对职工造成烘烤,并且铸造过程中产生的烟气对职工身体的损害,工作环境差且劳动强度大,同时职工手动打渣存在较大的安全隐患,易造成烫伤等安全事故的问题。In order to solve the above technical problems, a powerful slag slag device is provided for the aluminum slag mixture. This technical solution solves the slag smashing operation proposed in the above-mentioned background technology throughout the entire casting process. It will cause baking to the workers, and the smoke generated during the casting process will damage the workers' bodies. The working environment is poor and the labor intensity is high. At the same time, there are great safety hazards for workers to manually slag, and it is easy to cause safety accidents such as burns.

为达到以上目的,本实用新型采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:

铝渣混合体强力打渣装置,包括转动块,所述转动块侧面活动连接有活动轴,活动轴右端固定连接有推手,活动轴左端固定连接有主控件,推手后端转动连接有主动轴,主动轴左端固定连接有第一锥形齿轮,主控件中部转动连接有转动杆,转动杆向主控件前后侧延伸,转动杆前端固定连接有齿轮盘,转动杆后端固定连接有第二锥形齿轮,第二锥形齿轮与第一锥形齿轮相啮合,主控件正面右侧上下方均固定连接有限位板,限位板中部滑动连接有滑杆,滑杆顶端和底端均固定连接有承接件,两个所述承接件之间固定连接有齿条,齿条表面设置有轮齿,齿条与齿轮盘相啮合,齿条底端固定连接有滤勺,滤勺表面开设有若干个过滤孔。The aluminum slag mixture powerful slag breaking device includes a rotating block, a movable shaft is movably connected to the side of the rotating block, a pusher is fixedly connected to the right end of the movable shaft, a main control is fixedly connected to the left end of the movable shaft, and a driving shaft is rotatably connected to the rear end of the pusher. The left end of the driving shaft is fixedly connected with a first bevel gear, the middle of the main control is rotatably connected with a rotating rod, the rotating rod extends to the front and rear sides of the main control, the front end of the rotating rod is fixedly connected with a gear plate, and the rear end of the rotating rod is fixedly connected with a second cone Gear, the second bevel gear meshes with the first bevel gear, the upper and lower sides of the front right side of the main control are fixedly connected with a limit plate, the middle of the limit plate is slidably connected with a sliding rod, and the top and bottom ends of the sliding rod are fixedly connected with a limit plate. A receiving part, a rack is fixedly connected between the two receiving parts, the surface of the rack is provided with gear teeth, the rack is meshed with the gear plate, the bottom end of the rack is fixedly connected with a filter spoon, and the surface of the filter spoon is provided with a number of filter holes.

优选的,所述主控件左侧固定连接有摄像机,转动块顶部固定连接有显示屏,显示屏与摄像机电性连接,摄像机的镜头垂直朝下。Preferably, a camera is fixedly connected to the left side of the main control, a display screen is fixedly connected to the top of the rotating block, the display screen is electrically connected to the camera, and the lens of the camera faces vertically downward.

优选的,所述活动轴左侧固定连接有稳固件,稳固件后端与主动轴转动连接。Preferably, a stabilizer is fixedly connected to the left side of the movable shaft, and the rear end of the stabilizer is rotatably connected to the driving shaft.

优选的,所述转动块底部转动连接有支撑杆,支撑杆底端固定连接有作业台,作业台下表面四角均安装有滚轮。Preferably, a support rod is rotatably connected to the bottom of the rotating block, a work table is fixedly connected to the bottom end of the support rod, and four corners of the lower surface of the work table are installed with rollers.

优选的,所述推手底部固定连接有配重件。Preferably, a counterweight is fixedly connected to the bottom of the push handle.

优选的,所述活动轴与转动块的连接方式为转动连接及滑动连接。Preferably, the connection between the movable shaft and the rotating block is a rotational connection and a sliding connection.

优选的,所述主动轴右端固定连接有转动把手。Preferably, a rotating handle is fixedly connected to the right end of the driving shaft.

与现有技术相比,本实用新型提供了铝渣混合体强力打渣装置,具备以下有益效果:Compared with the prior art, the utility model provides a powerful slag breaking device for the aluminum slag mixture, which has the following beneficial effects:

1、通过设置转动块、主动轴、齿轮盘和齿条,可以远距离实现对滤勺的升降,同时,也可以通过活动轴对滤勺进行推送或翻转,使得作业员可以在距离铝液很远的地方作业,避免高温铝水对作业员造成烘烤,以及铸造过程中产生的烟气对作业员身体的损害,改善了工作环境,降低了劳动强度,同时消除了近距离打渣存在的安全隐患,避免了烫伤等安全事故;1. By setting the rotating block, the driving shaft, the gear plate and the rack, the filter ladle can be lifted and lowered at a long distance. At the same time, the filter ladle can also be pushed or turned over through the movable shaft, so that the operator can be far away from the molten aluminum. Work in a far place to avoid the baking caused by high-temperature aluminum water and the damage to the operator's body caused by the flue gas generated during the casting process, improving the working environment, reducing labor intensity, and eliminating the existence of slag at close range. Potential safety hazards, avoiding safety accidents such as burns;

2、通过设置显示屏和摄像机,可以远距离看到铸模腔内铝渣的位置,从而对铝渣进行取出,通过滚轮,可以实现对装置的自由移动,从而对不同的铸模铝液去除铝渣。2. By setting the display screen and the camera, the position of the aluminum slag in the mold cavity can be seen from a long distance, so that the aluminum slag can be taken out. Through the roller, the device can be moved freely, so that the aluminum slag can be removed from different casting molds. .

附图说明Description of drawings

图1为本实用新型的正面立体结构示意图;Fig. 1 is the front three-dimensional structure schematic diagram of the utility model;

图2为本实用新型的俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.

图中标号为:The symbols in the figure are:

101、主控件;102、摄像机;103、齿轮盘;104、齿条;105、滤勺;106、承接件;107、限位板;108、滑杆;109、第二锥形齿轮;110、转动杆;111、第一锥形齿轮;101, main control; 102, camera; 103, gear plate; 104, rack; 105, filter spoon; 106, receiving part; 107, limit plate; 108, sliding rod; 109, second bevel gear; 110, Rotating rod; 111, first bevel gear;

201、稳固件;202、主动轴;203、活动轴;204、支撑杆;205、显示屏;206、转动块;207、作业台;208、滚轮;209、推手;210、转动把手;211、配重件。201, stabilizer; 202, driving shaft; 203, movable shaft; 204, support rod; 205, display screen; 206, rotating block; 207, workbench; 208, roller; 209, push handle; 210, turning handle; 211, Counterweight.

具体实施方式Detailed ways

以下描述用于揭露本实用新型以使本领域技术人员能够实现本实用新型。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is used to disclose the present invention to enable those skilled in the art to implement the present invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.

参照图1-2所示,铝渣混合体强力打渣装置,包括转动块206,所述转动块206侧面活动连接有活动轴203,活动轴203右端固定连接有推手209,活动轴203左端固定连接有主控件101,推手209后端转动连接有主动轴202,主动轴202左端固定连接有第一锥形齿轮111,主控件101中部转动连接有转动杆110,转动杆110向主控件101前后侧延伸,转动杆110前端固定连接有齿轮盘103,转动杆110后端固定连接有第二锥形齿轮109,第二锥形齿轮109与第一锥形齿轮111相啮合,主控件101正面右侧上下方均固定连接有限位板107,限位板107中部滑动连接有滑杆108,滑杆108顶端和底端均固定连接有承接件106,两个所述承接件106之间固定连接有齿条104,齿条104表面设置有轮齿,齿条104与齿轮盘103相啮合,齿条104底端固定连接有滤勺105,滤勺105表面开设有若干个过滤孔;1-2, the strong slag breaking device for aluminum slag mixture includes a rotating block 206, the side of the rotating block 206 is movably connected with a movable shaft 203, the right end of the movable shaft 203 is fixedly connected with a push handle 209, and the left end of the movable shaft 203 is fixed The main control 101 is connected, the rear end of the push handle 209 is rotatably connected with a driving shaft 202, the left end of the driving shaft 202 is fixedly connected with a first bevel gear 111, the middle of the main control 101 is rotatably connected with a rotating rod 110, and the rotating rod 110 moves forward and backward to the main control 101. The front end of the rotating rod 110 is fixedly connected with the gear plate 103, the rear end of the rotating rod 110 is fixedly connected with the second bevel gear 109, the second bevel gear 109 is meshed with the first bevel gear 111, the front of the main control 101 is right A limit plate 107 is fixedly connected to the upper and lower sides of the side, the middle of the limit plate 107 is slidably connected with a sliding rod 108, the top and bottom ends of the sliding rod 108 are fixedly connected with a receiving member 106, and the two receiving members 106 are fixedly connected with a The rack 104, the surface of the rack 104 is provided with gear teeth, the rack 104 is engaged with the gear plate 103, the bottom end of the rack 104 is fixedly connected with a filter spoon 105, and the surface of the filter spoon 105 is provided with a number of filter holes;

参照图1,首先移动整个装置,到需要打渣的铸模铝液前,使用砖头或类似的物体将滚轮208阻挡住,使得作业台207不会移动;Referring to Figure 1, first move the entire device, and use bricks or similar objects to block the rollers 208 before the molten aluminum of the casting mold to be slag, so that the work table 207 will not move;

推动推手209,使得活动轴203前移,从而令滤勺105位于铸模铝液正上方,摄像机102对铸模铝液进行拍摄,铸模铝液的影像呈现在显示屏205上,作业员根据显示屏205,进行作业;Push the pusher 209 to make the movable shaft 203 move forward, so that the filter spoon 105 is located directly above the molten aluminum in the casting mold. The camera 102 shoots the molten aluminum in the casting mold. , to perform work;

首先,通过推手209转动转动块206,并推动活动轴203,使得滤勺105的投影移动到铝渣的旁边,拧动转动把手210,进而带动第一锥形齿轮111,第一锥形齿轮111带动第二锥形齿轮109转动,进而带动齿轮盘103,于是,齿轮盘103使得齿条104在限位板107的作用下垂直下降,从而,滤勺105移动到铝渣侧下方,通过推手209转动转动块206,使得滤勺105移动到铝渣正下方,反向拧动转动把手210,进而带动第一锥形齿轮111,第一锥形齿轮111带动第二锥形齿轮109转动,进而带动齿轮盘103,于是,齿轮盘103使得齿条104在限位板107的作用下垂直上升,从而将铝渣移出铝液中,铝液从滤勺105的过滤孔漏出,通过推手209转动转动块206,使得滤勺105离开铸模铝液上方,转动推手209,从而使得滤勺105翻转,铝渣被倒出,重复上述操作,直到铸模铝液中的铝渣被去除干净。First, the rotating block 206 is rotated by the push handle 209 and the movable shaft 203 is pushed, so that the projection of the filter spoon 105 moves to the side of the aluminum slag, and the rotating handle 210 is twisted to drive the first bevel gear 111 and the first bevel gear 111 The second bevel gear 109 is driven to rotate, and then the gear plate 103 is driven. Then, the gear plate 103 makes the rack 104 drop vertically under the action of the limiting plate 107, so that the filter scoop 105 moves to the bottom of the aluminum slag side, through the push handle 209 Rotate the rotating block 206 to make the filter spoon 105 move directly below the aluminum slag, turn the rotating handle 210 in the opposite direction, and then drive the first bevel gear 111, and the first bevel gear 111 drives the second bevel gear 109 to rotate, thereby driving The gear plate 103, then, the gear plate 103 makes the rack 104 rise vertically under the action of the limit plate 107, thereby removing the aluminum slag out of the molten aluminum, and the molten aluminum leaks from the filter hole of the filter spoon 105, and the rotating block is rotated by the push handle 209. 206, make the filter scoop 105 leave the top of the molten aluminum in the casting mold, rotate the push handle 209, so that the filter scoop 105 is turned over, and the aluminum slag is poured out. Repeat the above operation until the aluminum slag in the molten aluminum in the casting mold is completely removed.

具体的,主控件101左侧固定连接有摄像机102,转动块206顶部固定连接有显示屏205,显示屏205与摄像机102电性连接,摄像机102的镜头垂直朝下。Specifically, a camera 102 is fixedly connected to the left side of the main control 101, a display screen 205 is fixedly connected to the top of the rotating block 206, the display screen 205 is electrically connected to the camera 102, and the lens of the camera 102 faces vertically downward.

活动轴203左侧固定连接有稳固件201,稳固件201后端与主动轴202转动连接。A stabilizer 201 is fixedly connected to the left side of the movable shaft 203 , and the rear end of the stabilizer 201 is rotatably connected to the driving shaft 202 .

转动块206底部转动连接有支撑杆204,支撑杆204底端固定连接有作业台207,作业台207下表面四角均安装有滚轮208。A support rod 204 is rotatably connected to the bottom of the rotating block 206 , a work table 207 is fixedly connected to the bottom end of the support rod 204 , and rollers 208 are installed on the four corners of the lower surface of the work table 207 .

推手209底部固定连接有配重件211。A counterweight 211 is fixedly connected to the bottom of the push handle 209 .

活动轴203与转动块206的连接方式为转动连接及滑动连接。The connection between the movable shaft 203 and the rotating block 206 is a rotational connection and a sliding connection.

主动轴202右端固定连接有转动把手210。A rotating handle 210 is fixedly connected to the right end of the driving shaft 202 .

本实用新型的工作原理及使用流程:通过设置转动块206、主动轴202、齿轮盘103和齿条104,可以远距离实现对滤勺105的升降,同时,也可以通过活动轴203对滤勺105进行推送或翻转,使得作业员可以在距离铝液很远的地方作业,避免高温铝水对作业员造成烘烤,以及铸造过程中产生的烟气对作业员身体的损害,改善了工作环境,降低了劳动强度,同时消除了近距离打渣存在的安全隐患,避免了烫伤等安全事故;通过设置显示屏205和摄像机102,可以远距离看到铸模腔内铝渣的位置,从而对铝渣进行取出,通过滚轮208,可以实现对装置的自由移动,从而对不同的铸模铝液去除铝渣。The working principle and use process of the utility model: by setting the rotating block 206, the driving shaft 202, the gear plate 103 and the rack 104, the lifting and lowering of the filter scoop 105 can be realized at a long distance. 105 is pushed or turned over, so that the operator can work at a place far away from the molten aluminum, avoiding the baking caused by the high temperature aluminum water and the damage to the operator's body caused by the smoke generated during the casting process, which improves the working environment. , reduce the labor intensity, at the same time eliminate the hidden danger of slag at close range, and avoid safety accidents such as burns; by setting the display screen 205 and the camera 102, the position of the aluminum slag in the mold cavity can be seen from a long distance, so that the aluminum slag can be seen from a long distance. The slag is taken out, and the roller 208 can realize the free movement of the device, so as to remove the aluminum slag from different casting molds.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. There are various changes and improvements that fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.铝渣混合体强力打渣装置,其特征在于,包括转动块(206),所述转动块(206)侧面活动连接有活动轴(203),活动轴(203)右端固定连接有推手(209),活动轴(203)左端固定连接有主控件(101),推手(209)后端转动连接有主动轴(202),主动轴(202)左端固定连接有第一锥形齿轮(111),主控件(101)中部转动连接有转动杆(110),转动杆(110)向主控件(101)前后侧延伸,转动杆(110)前端固定连接有齿轮盘(103),转动杆(110)后端固定连接有第二锥形齿轮(109),第二锥形齿轮(109)与第一锥形齿轮(111)相啮合,主控件(101)正面右侧上下方均固定连接有限位板(107),限位板(107)中部滑动连接有滑杆(108),滑杆(108)顶端和底端均固定连接有承接件(106),两个所述承接件(106)之间固定连接有齿条(104),齿条(104)表面设置有轮齿,齿条(104)与齿轮盘(103)相啮合,齿条(104)底端固定连接有滤勺(105),滤勺(105)表面开设有若干个过滤孔。1. A powerful slag-scraping device for aluminum slag mixture, characterized in that it comprises a rotating block (206), and the side of the rotating block (206) is movably connected with a movable shaft (203), and the right end of the movable shaft (203) is fixedly connected with a pusher (203). 209), a main control (101) is fixedly connected to the left end of the movable shaft (203), a drive shaft (202) is rotatably connected to the rear end of the push handle (209), and a first bevel gear (111) is fixedly connected to the left end of the drive shaft (202). , the central part of the main control (101) is rotatably connected with a rotating rod (110), the rotating rod (110) extends to the front and rear sides of the main control (101), the front end of the rotating rod (110) is fixedly connected with a gear plate (103), and the rotating rod (110) ) The rear end is fixedly connected with a second bevel gear (109), the second bevel gear (109) is meshed with the first bevel gear (111), and the upper and lower sides of the front right side of the main control (101) are fixedly connected to limit the position plate (107), a sliding rod (108) is slidably connected to the middle of the limiting plate (107); A rack (104) is fixedly connected between the racks (104), gear teeth are arranged on the surface of the rack (104), the rack (104) is engaged with the gear plate (103), and a filter spoon (105) is fixedly connected to the bottom end of the rack (104). , the surface of the filter spoon (105) is provided with a number of filter holes. 2.根据权利要求1所述的铝渣混合体强力打渣装置,其特征在于:所述主控件(101)左侧固定连接有摄像机(102),转动块(206)顶部固定连接有显示屏(205),显示屏(205)与摄像机(102)电性连接,摄像机(102)的镜头垂直朝下。2. The powerful slag breaking device for aluminum slag mixture according to claim 1, characterized in that: a camera (102) is fixedly connected to the left side of the main control (101), and a display screen is fixedly connected to the top of the rotating block (206). (205), the display screen (205) is electrically connected with the camera (102), and the lens of the camera (102) faces vertically downward. 3.根据权利要求1所述的铝渣混合体强力打渣装置,其特征在于:所述活动轴(203)左侧固定连接有稳固件(201),稳固件(201)后端与主动轴(202)转动连接。3. The powerful slag breaking device for aluminum slag mixture according to claim 1, characterized in that: the left side of the movable shaft (203) is fixedly connected with a stabilizer (201), and the rear end of the stabilizer (201) is connected to the driving shaft (202) Rotational connection. 4.根据权利要求1所述的铝渣混合体强力打渣装置,其特征在于:所述转动块(206)底部转动连接有支撑杆(204),支撑杆(204)底端固定连接有作业台(207),作业台(207)下表面四角均安装有滚轮(208)。4 . The powerful slag breaking device for aluminum slag mixture according to claim 1 , wherein a support rod ( 204 ) is rotatably connected to the bottom of the rotating block ( 206 ), and the bottom end of the support rod ( 204 ) is fixedly connected with an operation rod ( 204 ). The table (207), and the four corners of the lower surface of the work table (207) are provided with rollers (208). 5.根据权利要求1所述的铝渣混合体强力打渣装置,其特征在于:所述推手(209)底部固定连接有配重件(211)。5 . The powerful slag breaking device for aluminum slag mixture according to claim 1 , wherein a counterweight ( 211 ) is fixedly connected to the bottom of the push handle ( 209 ). 6 . 6.根据权利要求1所述的铝渣混合体强力打渣装置,其特征在于:所述活动轴(203)与转动块(206)的连接方式为转动连接及滑动连接。6 . The powerful slag breaking device for aluminum slag mixture according to claim 1 , characterized in that: the connection mode between the movable shaft ( 203 ) and the rotating block ( 206 ) is a rotating connection and a sliding connection. 7 . 7.根据权利要求1所述的铝渣混合体强力打渣装置,其特征在于:所述主动轴(202)右端固定连接有转动把手(210)。7 . The powerful slag breaking device for the aluminum slag mixture according to claim 1 , wherein a rotating handle ( 210 ) is fixedly connected to the right end of the driving shaft ( 202 ). 8 .
CN202220474449.1U 2022-03-04 2022-03-04 Aluminium slag mixture powerful slag breaking device Active CN216966275U (en)

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