CN216966275U - Aluminium slag mixture powerful slag breaking device - Google Patents
Aluminium slag mixture powerful slag breaking device Download PDFInfo
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- CN216966275U CN216966275U CN202220474449.1U CN202220474449U CN216966275U CN 216966275 U CN216966275 U CN 216966275U CN 202220474449 U CN202220474449 U CN 202220474449U CN 216966275 U CN216966275 U CN 216966275U
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- 239000002893 slag Substances 0.000 title claims abstract description 53
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 42
- 239000000203 mixture Substances 0.000 title claims abstract description 15
- 239000004411 aluminium Substances 0.000 title 1
- 239000003381 stabilizer Substances 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及铝锭铸造技术领域,具体是涉及铝渣混合体强力打渣装置。The utility model relates to the technical field of aluminum ingot casting, in particular to a powerful slag breaking device for an aluminum slag mixture.
背景技术Background technique
铸锭铸造过程中根据工艺需求需将铸模表面铝渣进行打渣,原作业过程为职工坐或站在铸模前通过小铲逐个将铸模内铝渣打渣出来。打渣作业贯穿整个铸造过程,打渣要求人员始终坐或站于铸模前作业高温铝水(700度左右)对职工造成烘烤,并且铸造过程中产生的烟气对职工身体的损害,工作环境差且劳动强度大,同时职工手动打渣存在较大的安全隐患,易造成烫伤等安全事故。为解决上述问题,有必要提供铝渣混合体强力打渣装置。In the process of ingot casting, the surface of the casting mold needs to be slagted according to the technological requirements. The original operation process is that workers sit or stand in front of the casting mold and use a small shovel to slag out the aluminum slag in the casting mold one by one. The slagging operation runs through the entire casting process. The slag smashing requires personnel to always sit or stand in front of the casting mold to work with high-temperature aluminum water (about 700 degrees), which will cause baking to the employees, and the smoke generated during the casting process will damage the employees' bodies and the working environment. It is poor and labor-intensive, and at the same time, there is a large safety hazard for workers to manually slag, and it is easy to cause safety accidents such as burns. In order to solve the above problems, it is necessary to provide a powerful slag breaking device for the aluminum slag mixture.
实用新型内容Utility model content
为解决上述技术问题,提供铝渣混合体强力打渣装置,本技术方案解决了上述背景技术中提出的打渣作业贯穿整个铸造过程,打渣要求人员始终坐或站于铸模前作业高温铝水对职工造成烘烤,并且铸造过程中产生的烟气对职工身体的损害,工作环境差且劳动强度大,同时职工手动打渣存在较大的安全隐患,易造成烫伤等安全事故的问题。In order to solve the above technical problems, a powerful slag slag device is provided for the aluminum slag mixture. This technical solution solves the slag smashing operation proposed in the above-mentioned background technology throughout the entire casting process. It will cause baking to the workers, and the smoke generated during the casting process will damage the workers' bodies. The working environment is poor and the labor intensity is high. At the same time, there are great safety hazards for workers to manually slag, and it is easy to cause safety accidents such as burns.
为达到以上目的,本实用新型采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:
铝渣混合体强力打渣装置,包括转动块,所述转动块侧面活动连接有活动轴,活动轴右端固定连接有推手,活动轴左端固定连接有主控件,推手后端转动连接有主动轴,主动轴左端固定连接有第一锥形齿轮,主控件中部转动连接有转动杆,转动杆向主控件前后侧延伸,转动杆前端固定连接有齿轮盘,转动杆后端固定连接有第二锥形齿轮,第二锥形齿轮与第一锥形齿轮相啮合,主控件正面右侧上下方均固定连接有限位板,限位板中部滑动连接有滑杆,滑杆顶端和底端均固定连接有承接件,两个所述承接件之间固定连接有齿条,齿条表面设置有轮齿,齿条与齿轮盘相啮合,齿条底端固定连接有滤勺,滤勺表面开设有若干个过滤孔。The aluminum slag mixture powerful slag breaking device includes a rotating block, a movable shaft is movably connected to the side of the rotating block, a pusher is fixedly connected to the right end of the movable shaft, a main control is fixedly connected to the left end of the movable shaft, and a driving shaft is rotatably connected to the rear end of the pusher. The left end of the driving shaft is fixedly connected with a first bevel gear, the middle of the main control is rotatably connected with a rotating rod, the rotating rod extends to the front and rear sides of the main control, the front end of the rotating rod is fixedly connected with a gear plate, and the rear end of the rotating rod is fixedly connected with a second cone Gear, the second bevel gear meshes with the first bevel gear, the upper and lower sides of the front right side of the main control are fixedly connected with a limit plate, the middle of the limit plate is slidably connected with a sliding rod, and the top and bottom ends of the sliding rod are fixedly connected with a limit plate. A receiving part, a rack is fixedly connected between the two receiving parts, the surface of the rack is provided with gear teeth, the rack is meshed with the gear plate, the bottom end of the rack is fixedly connected with a filter spoon, and the surface of the filter spoon is provided with a number of filter holes.
优选的,所述主控件左侧固定连接有摄像机,转动块顶部固定连接有显示屏,显示屏与摄像机电性连接,摄像机的镜头垂直朝下。Preferably, a camera is fixedly connected to the left side of the main control, a display screen is fixedly connected to the top of the rotating block, the display screen is electrically connected to the camera, and the lens of the camera faces vertically downward.
优选的,所述活动轴左侧固定连接有稳固件,稳固件后端与主动轴转动连接。Preferably, a stabilizer is fixedly connected to the left side of the movable shaft, and the rear end of the stabilizer is rotatably connected to the driving shaft.
优选的,所述转动块底部转动连接有支撑杆,支撑杆底端固定连接有作业台,作业台下表面四角均安装有滚轮。Preferably, a support rod is rotatably connected to the bottom of the rotating block, a work table is fixedly connected to the bottom end of the support rod, and four corners of the lower surface of the work table are installed with rollers.
优选的,所述推手底部固定连接有配重件。Preferably, a counterweight is fixedly connected to the bottom of the push handle.
优选的,所述活动轴与转动块的连接方式为转动连接及滑动连接。Preferably, the connection between the movable shaft and the rotating block is a rotational connection and a sliding connection.
优选的,所述主动轴右端固定连接有转动把手。Preferably, a rotating handle is fixedly connected to the right end of the driving shaft.
与现有技术相比,本实用新型提供了铝渣混合体强力打渣装置,具备以下有益效果:Compared with the prior art, the utility model provides a powerful slag breaking device for the aluminum slag mixture, which has the following beneficial effects:
1、通过设置转动块、主动轴、齿轮盘和齿条,可以远距离实现对滤勺的升降,同时,也可以通过活动轴对滤勺进行推送或翻转,使得作业员可以在距离铝液很远的地方作业,避免高温铝水对作业员造成烘烤,以及铸造过程中产生的烟气对作业员身体的损害,改善了工作环境,降低了劳动强度,同时消除了近距离打渣存在的安全隐患,避免了烫伤等安全事故;1. By setting the rotating block, the driving shaft, the gear plate and the rack, the filter ladle can be lifted and lowered at a long distance. At the same time, the filter ladle can also be pushed or turned over through the movable shaft, so that the operator can be far away from the molten aluminum. Work in a far place to avoid the baking caused by high-temperature aluminum water and the damage to the operator's body caused by the flue gas generated during the casting process, improving the working environment, reducing labor intensity, and eliminating the existence of slag at close range. Potential safety hazards, avoiding safety accidents such as burns;
2、通过设置显示屏和摄像机,可以远距离看到铸模腔内铝渣的位置,从而对铝渣进行取出,通过滚轮,可以实现对装置的自由移动,从而对不同的铸模铝液去除铝渣。2. By setting the display screen and the camera, the position of the aluminum slag in the mold cavity can be seen from a long distance, so that the aluminum slag can be taken out. Through the roller, the device can be moved freely, so that the aluminum slag can be removed from different casting molds. .
附图说明Description of drawings
图1为本实用新型的正面立体结构示意图;Fig. 1 is the front three-dimensional structure schematic diagram of the utility model;
图2为本实用新型的俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.
图中标号为:The symbols in the figure are:
101、主控件;102、摄像机;103、齿轮盘;104、齿条;105、滤勺;106、承接件;107、限位板;108、滑杆;109、第二锥形齿轮;110、转动杆;111、第一锥形齿轮;101, main control; 102, camera; 103, gear plate; 104, rack; 105, filter spoon; 106, receiving part; 107, limit plate; 108, sliding rod; 109, second bevel gear; 110, Rotating rod; 111, first bevel gear;
201、稳固件;202、主动轴;203、活动轴;204、支撑杆;205、显示屏;206、转动块;207、作业台;208、滚轮;209、推手;210、转动把手;211、配重件。201, stabilizer; 202, driving shaft; 203, movable shaft; 204, support rod; 205, display screen; 206, rotating block; 207, workbench; 208, roller; 209, push handle; 210, turning handle; 211, Counterweight.
具体实施方式Detailed ways
以下描述用于揭露本实用新型以使本领域技术人员能够实现本实用新型。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is used to disclose the present invention to enable those skilled in the art to implement the present invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.
参照图1-2所示,铝渣混合体强力打渣装置,包括转动块206,所述转动块206侧面活动连接有活动轴203,活动轴203右端固定连接有推手209,活动轴203左端固定连接有主控件101,推手209后端转动连接有主动轴202,主动轴202左端固定连接有第一锥形齿轮111,主控件101中部转动连接有转动杆110,转动杆110向主控件101前后侧延伸,转动杆110前端固定连接有齿轮盘103,转动杆110后端固定连接有第二锥形齿轮109,第二锥形齿轮109与第一锥形齿轮111相啮合,主控件101正面右侧上下方均固定连接有限位板107,限位板107中部滑动连接有滑杆108,滑杆108顶端和底端均固定连接有承接件106,两个所述承接件106之间固定连接有齿条104,齿条104表面设置有轮齿,齿条104与齿轮盘103相啮合,齿条104底端固定连接有滤勺105,滤勺105表面开设有若干个过滤孔;1-2, the strong slag breaking device for aluminum slag mixture includes a rotating
参照图1,首先移动整个装置,到需要打渣的铸模铝液前,使用砖头或类似的物体将滚轮208阻挡住,使得作业台207不会移动;Referring to Figure 1, first move the entire device, and use bricks or similar objects to block the
推动推手209,使得活动轴203前移,从而令滤勺105位于铸模铝液正上方,摄像机102对铸模铝液进行拍摄,铸模铝液的影像呈现在显示屏205上,作业员根据显示屏205,进行作业;Push the
首先,通过推手209转动转动块206,并推动活动轴203,使得滤勺105的投影移动到铝渣的旁边,拧动转动把手210,进而带动第一锥形齿轮111,第一锥形齿轮111带动第二锥形齿轮109转动,进而带动齿轮盘103,于是,齿轮盘103使得齿条104在限位板107的作用下垂直下降,从而,滤勺105移动到铝渣侧下方,通过推手209转动转动块206,使得滤勺105移动到铝渣正下方,反向拧动转动把手210,进而带动第一锥形齿轮111,第一锥形齿轮111带动第二锥形齿轮109转动,进而带动齿轮盘103,于是,齿轮盘103使得齿条104在限位板107的作用下垂直上升,从而将铝渣移出铝液中,铝液从滤勺105的过滤孔漏出,通过推手209转动转动块206,使得滤勺105离开铸模铝液上方,转动推手209,从而使得滤勺105翻转,铝渣被倒出,重复上述操作,直到铸模铝液中的铝渣被去除干净。First, the rotating
具体的,主控件101左侧固定连接有摄像机102,转动块206顶部固定连接有显示屏205,显示屏205与摄像机102电性连接,摄像机102的镜头垂直朝下。Specifically, a
活动轴203左侧固定连接有稳固件201,稳固件201后端与主动轴202转动连接。A
转动块206底部转动连接有支撑杆204,支撑杆204底端固定连接有作业台207,作业台207下表面四角均安装有滚轮208。A
推手209底部固定连接有配重件211。A
活动轴203与转动块206的连接方式为转动连接及滑动连接。The connection between the
主动轴202右端固定连接有转动把手210。A
本实用新型的工作原理及使用流程:通过设置转动块206、主动轴202、齿轮盘103和齿条104,可以远距离实现对滤勺105的升降,同时,也可以通过活动轴203对滤勺105进行推送或翻转,使得作业员可以在距离铝液很远的地方作业,避免高温铝水对作业员造成烘烤,以及铸造过程中产生的烟气对作业员身体的损害,改善了工作环境,降低了劳动强度,同时消除了近距离打渣存在的安全隐患,避免了烫伤等安全事故;通过设置显示屏205和摄像机102,可以远距离看到铸模腔内铝渣的位置,从而对铝渣进行取出,通过滚轮208,可以实现对装置的自由移动,从而对不同的铸模铝液去除铝渣。The working principle and use process of the utility model: by setting the
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. There are various changes and improvements that fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Strong slagging device for aluminum slag mixture Effective date of registration: 20240102 Granted publication date: 20220715 Pledgee: Taihu County Financing Guarantee Co.,Ltd. Pledgor: TAIHU GUANGHUA ALUMINIUM INDUSTRY Co.,Ltd. Registration number: Y2023980075815 |
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Granted publication date: 20220715 Pledgee: Taihu County Financing Guarantee Co.,Ltd. Pledgor: TAIHU GUANGHUA ALUMINIUM INDUSTRY Co.,Ltd. Registration number: Y2023980075815 |