CN216947469U - Dyeing device for textile fabric - Google Patents
Dyeing device for textile fabric Download PDFInfo
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- CN216947469U CN216947469U CN202123003090.4U CN202123003090U CN216947469U CN 216947469 U CN216947469 U CN 216947469U CN 202123003090 U CN202123003090 U CN 202123003090U CN 216947469 U CN216947469 U CN 216947469U
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Abstract
Description
技术领域technical field
本实用新型涉及纺织印染设备领域,具体涉及一种纺织面料的染色装置。The utility model relates to the field of textile printing and dyeing equipment, in particular to a dyeing device for textile fabrics.
背景技术Background technique
在纺织领域中,对面料进行染色是生产过程中的一个重要环节,染色是借助染料附着在面料上以形成有色面料的过程,现有的面料染色一般是在染缸内进行,上色完成后再进行烘干和收卷,现有技术存在的问题是面料染色时需要大量的染料,面料在染色时不够平整导致上色不均匀,烘干时烘干设备内部温度分布不均匀,烘干效果差。In the field of textiles, dyeing fabrics is an important part of the production process. Dyeing is the process of attaching dyes to fabrics to form colored fabrics. The existing fabrics are generally dyed in a dyeing vat. For drying and winding, the existing problems in the prior art are that a large amount of dyes are needed when the fabric is dyed, the fabric is not flat enough during dyeing, resulting in uneven coloring, and the internal temperature distribution of the drying equipment during drying is uneven, and the drying effect is poor. .
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了解决现有技术中的问题,提供一种纺织面料的染色装置。The purpose of the utility model is to provide a dyeing device for textile fabrics in order to solve the problems in the prior art.
为了达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the present utility model is:
一种纺织面料的染色装置,包括设备本体,所述设备本体包括底座,所述底座上设置有放料辊、张力辊、箱体和卷布辊;所述放料辊和卷布辊分别固定在底座顶部的两端,张力辊连接有支架,支架固定在底座顶部靠近放料辊的一侧,箱体固定在底座顶部靠近卷布辊的一侧,所述支架上设置有弹力组件,张力辊与弹力组件转动连接,所述箱体内竖直设置有一隔板,隔板将箱体内部分隔成位于左侧的染色舱和位于右侧的烘干舱。A dyeing device for textile fabrics, comprising a device body, the device body comprising a base, and a discharge roller, a tension roller, a box body and a cloth rolling roller are arranged on the base; the discharging roller and the cloth rolling roller are respectively fixed At both ends of the top of the base, the tension rollers are connected with brackets, the brackets are fixed on the side of the top of the base close to the discharge roller, the box is fixed on the side of the top of the base close to the cloth roll, the brackets are provided with elastic components, tension The roller is rotatably connected with the elastic component, and a partition plate is vertically arranged in the box body, and the partition plate divides the inside of the box body into a dyeing chamber on the left side and a drying chamber on the right side.
优选的,所述弹力组件包括弹簧和滑块,所述支架上开设有通槽,所述通槽的两个内壁上对称开设有滑槽,所述滑块设置在通槽内,滑块相对的两侧壁设有凸块,凸块与滑槽滑动连接,弹簧的一端与滑块的底部固定连接,另一端与通槽底部固定连接,滑块与张力辊旋转连接。Preferably, the elastic component includes a spring and a sliding block, a through groove is formed on the bracket, two inner walls of the through groove are symmetrically provided with sliding grooves, the sliding block is arranged in the through groove, and the sliding blocks are opposite to each other. The two side walls of the spring are provided with bumps, the bumps are slidably connected with the chute, one end of the spring is fixedly connected with the bottom of the slider, the other end is fixedly connected with the bottom of the through groove, and the slider is rotatably connected with the tension roller.
优选的,所述染色舱内设置有染色辊和挤水台,所述染色辊与染色舱相对的两个内侧壁旋转连接,挤水台固定设置在染色舱底部靠近隔板处,挤水台的顶部设置有斜坡,挤水台两端均固定设置有固定块,2个固定块设置有挤水辊, 2个固定块上均设置有与支架相同的弹力组件,挤水辊与固定块上的滑块旋转连接。Preferably, the dyeing cabin is provided with a dyeing roller and a water-squeezing table, the dyeing roller is rotatably connected with two opposite inner side walls of the dyeing cabin, and the water-squeezing table is fixedly arranged at the bottom of the dyeing cabin near the partition, and the water-squeezing table There is a slope on the top of the water squeezing table, fixed blocks are fixed at both ends of the water squeezing table, two fixed blocks are provided with water squeezing rollers, and the two fixed blocks are provided with the same elastic components as the brackets. slider rotation connection.
优选的,所述烘干舱内设置有一组张紧辊和一块蜂窝板,所述张紧辊与烘干舱相对的两个内侧壁旋转连接,蜂窝板水平固定在烘干舱的内壁上,蜂窝板将烘干舱分隔成位于上部的烘干室和位于下部的热风室,所述张紧辊设置在烘干室内,所述热风室靠近卷布辊一侧的侧壁上开设有进风口,进风口内安装有风扇,进风口外部连通固定在底座上的热风箱。Preferably, a set of tensioning rollers and a honeycomb panel are arranged in the drying chamber, the tensioning rollers are rotatably connected to two inner side walls opposite to the drying chamber, and the honeycomb panels are horizontally fixed on the inner wall of the drying chamber, The honeycomb panel divides the drying cabin into a drying chamber located at the upper part and a hot air chamber located at the lower part, the tension roller is arranged in the drying chamber, and an air inlet is opened on the side wall of the hot air chamber near the cloth rolling roller. , A fan is installed in the air inlet, and the outside of the air inlet is connected to a hot air box fixed on the base.
优选的,所述箱体相对的两个侧壁上分别开设有进料口和出料口,所述进料口位于染色舱一端的侧壁上,出料口位于烘干舱一端的侧壁上,所述隔板上开设有过料口,过料口连通染色舱和烘干舱。Preferably, the two opposite side walls of the box are respectively provided with a feeding port and a discharging port, the feeding port is located on the side wall of one end of the dyeing chamber, and the discharging port is located on the side wall of one end of the drying chamber Above, the separator is provided with a feeding port, and the feeding port is connected with the dyeing chamber and the drying chamber.
优选的,所述箱体外侧壁位于进料口和出料口处均设置有导布辊,所述烘干舱内侧壁位于过料口处设置有导布辊,所述染色舱内侧壁位于进料口设置有导向辊。Preferably, the outer side walls of the box are provided with cloth guide rollers at the feeding port and the material outlet, the inner side walls of the drying cabin are provided with cloth guide rollers at the feeding port, and the inner side walls of the dyeing cabin are located at the feeding port. The feeding port is provided with guide rollers.
本实用新型的有益效果:The beneficial effects of the present utility model:
1、本实用新型提供的染色装置,面料从放料辊上扯下时,向上提拉张力辊使面料从张力辊下方绕经导布辊后进入染色舱内,张力辊会随着放料辊上的面料米数的减少而向下滑动,使全部面料在进入染色舱时都能保持平整,面料进入染色舱后经导向辊和染色辊后,从挤水辊和挤水台之间穿过过料口进入烘干舱,经导布辊后从张紧辊之间穿过后从出料口送出,再绕过出料口处的导布辊后卷绕在卷布辊上,此结构在面料整个染色过程中都能保持平整。1. In the dyeing device provided by this utility model, when the fabric is torn off from the feeding roller, the tension roller is pulled upward to make the fabric go around the guide roller from the bottom of the tension roller and then enter the dyeing cabin, and the tension roller will follow the feeding roller. The number of meters of the fabric on the upper slides down, so that all the fabrics can be kept flat when entering the dyeing chamber. After the fabric enters the dyeing chamber, it passes through the guide roller and the dyeing roller, and passes between the squeezing roller and the squeezing table. The feeding port enters the drying chamber, passes through the cloth guide rollers and passes between the tension rollers, then is sent out from the discharge port, and then bypasses the cloth guide roller at the discharge port and is wound on the cloth winding roller. The fabric stays flat throughout the dyeing process.
2、本实用新型提供的染色装置,面料在染色舱内上色完成后从挤水辊和挤水台之间穿过,将面料上冗余的染料挤出,挤出的染料从沿斜坡回流入染色舱内继续使用,该结构可以降低面料染色时染料的消耗。2. In the dyeing device provided by the utility model, after the fabric is colored in the dyeing cabin, it passes between the water squeezing roller and the water squeezing table, and the redundant dyes on the fabric are extruded, and the extruded dyes are returned along the slope. It flows into the dyeing cabin and continues to be used. This structure can reduce the consumption of dyestuffs when fabrics are dyed.
3、本实用新型提供的染色装置,蜂窝板将染色舱分为烘干室内和热风室,风扇将热风炉产生的热风吹入热风室内,热风室内的热风穿过蜂窝板进入烘干室内,使烘干室内的温度分布更均匀,提高面料烘干的效果和均匀度。3. In the dyeing device provided by the utility model, the honeycomb panel divides the dyeing chamber into a drying chamber and a hot air chamber, the fan blows the hot air generated by the hot air furnace into the hot air chamber, and the hot air in the hot air chamber enters the drying chamber through the honeycomb panel, so that the The temperature distribution in the drying room is more uniform, which improves the drying effect and uniformity of the fabric.
附图说明Description of drawings
图1为本实用新型的结构图;Fig. 1 is the structural drawing of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为沿图2中A-A的剖视图;Fig. 3 is a sectional view along A-A in Fig. 2;
图4为本实用新型的侧视图;Fig. 4 is the side view of the utility model;
图5为沿图4中B-B的剖视图;Fig. 5 is a sectional view along B-B in Fig. 4;
图6为图5中c处的放大图。FIG. 6 is an enlarged view of c in FIG. 5 .
图中,1-设备本体,2-底座,3-放料辊,4-张力辊,5-箱体,51-隔板,511- 过料口,52-染色舱,521-染色辊,522-挤水台,5221-斜坡,523-挤水台,53- 染色舱,531-张紧辊,532-蜂窝板,533-烘干室,534-热风室,6-卷布辊,7- 支架,71-通槽,72-滑槽,8-弹力组件,81-弹簧,82-滑块,821-凸块,9-固定板,10-进风口,11-风扇,12-热风箱,13-进料口,14-出料口,15-导布辊, 16-导向辊。In the figure, 1- equipment body, 2- base, 3- unwinding roller, 4- tension roller, 5- box body, 51- partition plate, 511- material feeding port, 52- dyeing cabin, 521- dyeing roller, 522 -Water Squeeze Table, 5221-Slope, 523-Water Squeeze Table, 53-Dyeing Chamber, 531-Tension Roller, 532-Honeycomb Panel, 533-Drying Room, 534-Hot Air Room, 6-Rolling Roller, 7- Bracket, 71-through slot, 72-chute, 8-spring component, 81-spring, 82-slider, 821-protrusion, 9-fixed plate, 10-air inlet, 11-fan, 12-hot air box, 13-Feed port, 14-Feed port, 15-Guide roller, 16-Guide roller.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和实施方式对本发明创造作进一步的详细说明。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
如图1-3所示,一种纺织面料的染色装置,包括设备本体1,所述设备本体 1包括底座2,所述底座2上设置有放料辊3、张力辊4、箱体5和卷布辊6,所述放料辊3和卷布辊6分别固定在底座2上的两端,底座2上靠近放料辊处固定有支架7,支架7上设置有弹力组件8,所述张力辊4与弹力组件8旋转连接,箱体5固定在底座2上靠近卷布辊6处,所述箱体4内竖直固定有一隔板51,隔板51将箱体5内分隔成位于左侧的染色舱52和位于右侧的烘干舱53,染色舱52和烘干舱53通过开设在隔板51上的过料口511连通,所述箱体5相对的两个侧壁上分别开设有进料口13和出料口14,所述进料口13位于染色舱52一端的侧壁上,出料口14位于烘干舱53一端的侧壁上。As shown in Figures 1-3, a dyeing device for textile fabrics includes an equipment body 1, the equipment body 1 includes a base 2, and the base 2 is provided with a
所述弹力组件8包括弹簧81和滑块82,所述弹簧81与支架7固定连接,滑块82与支架7滑动连接,所述支架7上开设有通槽71,通槽71相对的两个侧壁上均开设有滑槽72,所述滑块82相对的两侧壁上均设有凸块821,滑块82 设置在通槽71内,凸块821与滑槽72滑动连接,弹簧81一端与滑块82的底部固定连接,另一端与通槽71底部固定连接。The
所述染色舱52内设置有导向辊16、染色辊521、挤水台522和挤水辊523,所述导向辊16设置在染色舱52一侧内壁上且位于进料口13处,染色辊521与染色舱52相对的两个内侧壁旋转连接,挤水台522固定在染色舱52内底面且紧靠隔板51,染色辊521位于导向辊16和挤水台522之间,挤水台522顶部设置有斜坡5221,斜坡5221的最高点与过料口511的底面平齐,挤水台522两端均固定有固定块9,固定块9上设有与支架7上相同的弹力组件8,固定块9上开设有与支架7相同的通槽71和滑槽72,所述挤水辊523与固定块9上的滑块 82旋转连接,挤水辊523常态下与斜坡5221贴合。The
所述烘干舱53内设置有导布辊15、一组张紧辊531和一块蜂窝板532,所述导布辊15固定在烘干舱53内侧壁上位于过料口511处,张紧辊531与烘干舱53相对的两个内侧壁旋转连接,蜂窝板532水平固定在烘干舱53的内侧壁上,且将烘干舱53分隔成位于上部的烘干室533和位于下部的热风室534,张紧辊531位于烘干室533内,烘干舱53靠近卷布辊6一侧的侧壁上开设有进风口10,所述进风口10与热风室534相连通,热风室10内安装有风扇11,进风口10外部连接有固定设置在底座2上的热风箱12,使用时,风扇11将热风箱 12产生的热风通过进风口10吹入热风室534内,热风室534内的热风通过蜂窝板532的蜂窝孔分散进入烘干室533内,使烘干室533内的温度分布更加均匀,有利于提高烘干效果和质量;所述箱体5外侧壁上位于进料口13和出料口14 处均设置有导布辊15The
本实用新型的工作原理:The working principle of the present utility model:
1、使用时,操作人员将面料从放料辊3上扯下,向上提拉张力辊4后,将面料从张力辊4下方绕过后经过导布辊15从进料口13处进入染色舱52内,经过导向辊16后从染色辊531下方绕过,再从挤水辊523和挤水台522上的斜坡 5221之间穿过,再从过料口511进入烘干舱53内的烘干室533中,经过导布辊 15后,从张紧辊531之间穿过,从出料口14送出,最后经过出料口14处的导布辊15后卷绕在卷布辊6上。1. When in use, the operator pulls the fabric off the
2、张力辊4随着面料米数的减少受弹簧81的回拉力和自身的重力作用向下移动,使面料始终在进入染色舱之前保持平整,有利于提高面料染色的均匀度。2. The tension roller 4 is moved downward by the pulling force of the
3、面料上色后从挤水辊523和挤水台522上的斜坡5221之间穿过,其上冗余的染料受挤水辊523和挤水台522的挤压力被挤出回流入染色舱53内重复使用,有利于降低染料的消耗,降低染色的成本。3. After the fabric is colored, it passes between the
4、面料进入烘干室533后,由于张紧辊531和其他辊拉力作用,面料在烘干时也能保持平整,热风从蜂窝板532上的蜂窝孔分散进入烘干室533,使烘干室内的温度分布更加均匀,有利于提高烘干的效果和均匀度。4. After the fabric enters the drying
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (6)
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| CN202123003090.4U CN216947469U (en) | 2021-12-02 | 2021-12-02 | Dyeing device for textile fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289014A (en) * | 2022-12-29 | 2023-06-23 | 浙江精美服饰有限公司 | Cloth uniform dyeing device for clothing processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289014A (en) * | 2022-12-29 | 2023-06-23 | 浙江精美服饰有限公司 | Cloth uniform dyeing device for clothing processing |
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