CN216943805U - Filling line's branch barreled is put - Google Patents
Filling line's branch barreled is put Download PDFInfo
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- CN216943805U CN216943805U CN202220567798.8U CN202220567798U CN216943805U CN 216943805 U CN216943805 U CN 216943805U CN 202220567798 U CN202220567798 U CN 202220567798U CN 216943805 U CN216943805 U CN 216943805U
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Abstract
Description
技术领域technical field
本实用新型涉及灌装生产线技术领域,具体涉及一种灌装生产线的分桶装置。The utility model relates to the technical field of filling production lines, in particular to a barrel dividing device of a filling production line.
背景技术Background technique
目前,在涂料生产行业中,现有水性涂料灌装生产线,为了方便搬运和存储,涂料桶是上下堆叠在一起而形成涂料桶堆,也可以理解为涂料桶是一个套一个地成串竖立放置,具体是位于下侧的涂料桶套在上侧的一个涂料桶的中下部外,于是在将涂料灌入涂料桶之前,先要将涂料桶堆逐个分离出来,现有技术是通过人手逐个将涂料桶从上到下地取出,导致劳动强度大,而且效率低下。At present, in the paint production industry, in the existing water-based paint filling production line, in order to facilitate handling and storage, paint buckets are stacked up and down to form a paint bucket pile. Specifically, the paint bucket on the lower side is placed outside the middle and lower part of a paint bucket on the upper side, so before the paint is poured into the paint bucket, the paint bucket piles must be separated one by one. The paint buckets are taken out from top to bottom, which is labor-intensive and inefficient.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种灌装生产线的分桶装置,它有利于提高工作效率和降低劳动强度。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a barrel dividing device for a filling production line, which is beneficial to improve work efficiency and reduce labor intensity.
本实用新型的目的是通过下述技术方案实现的。The purpose of the present utility model is achieved through the following technical solutions.
本实用新型公开的灌装生产线的分桶装置,包括用于输送桶堆的输送辊组件;其中,还包括分桶组件,所述分桶组件设有挂桶组件、挽手上摆组件及升降架,所述挂桶组件设有挂爪气缸及用于挂接从下至上第二个涂料桶的法兰部的下挂爪,所述下挂爪左右滑动设置在所述升降架上,所述挂爪气缸驱动所述下挂爪左右移动,所述挽手上摆组件设有推板气缸及用于将从下至上第二个涂料桶的挽手推起的推板,所述推板前后滑动设置在所述升降架上,所述推板气缸驱动所述推板前后移动;还包括用于升降桶堆的提升气缸、用于分离涂料桶的螺杆升降器及用于将桶堆放下到所述输送辊组件上的落桶气缸,所述螺杆升降器驱动所述提升气缸上下移动,所述提升气缸驱动所述落桶气缸上下移动,所述落桶气缸驱动所述升降架上下移动;还包括夹桶组件,所述夹桶组件设有夹桶气缸及至少三个用于包围夹持从下至上第一个的涂料桶的桶身的辊子,所述夹桶气缸驱动所述辊子左右移动。The barrel dividing device of the filling production line disclosed by the utility model includes a conveying roller assembly for conveying the barrel stack; wherein, it also includes a barrel dividing assembly, and the barrel dividing assembly is provided with a hanging barrel assembly, a handle swinging assembly and a lifting and lowering assembly. The bucket hanging assembly is provided with a hanging claw cylinder and a lower hanging claw for hooking the flange of the second paint bucket from bottom to top. The lower hanging claw is slid left and right on the lifting frame, so The hanging claw cylinder drives the lower hanging claw to move left and right, and the upper swing assembly of the handle is provided with a push plate cylinder and a push plate for pushing up the handle of the second paint bucket from bottom to top. The front and rear sliding is arranged on the lifting frame, and the push plate cylinder drives the push plate to move forward and backward; it also includes a lifting cylinder for lifting and lowering the barrel stack, a screw lifter for separating paint barrels, and a barrel for lowering the barrel stack. to the barrel dropping cylinder on the conveying roller assembly, the screw lifter drives the lifting cylinder to move up and down, the lifting cylinder drives the barrel dropping cylinder to move up and down, and the barrel dropping cylinder drives the lifting frame to move up and down ; Also includes a barrel clamping assembly, the barrel clamping assembly is provided with a barrel clamping cylinder and at least three rollers for surrounding and clamping the barrel body of the first paint barrel from bottom to top, and the barrel clamping cylinder drives the rollers Move left and right.
优选地,本实用新型的分桶装置包括推桶组件,所述推桶组件设有推桶气缸及用于推出已分离出的涂料桶的阻挡气缸,所述推桶气缸驱动所述阻挡气缸前后移动。Preferably, the bucket separating device of the present invention includes a bucket pushing assembly, the bucket pushing assembly is provided with a bucket pushing cylinder and a blocking cylinder for pushing out the separated paint bucket, the bucket pushing cylinder drives the blocking cylinder before and after the blocking cylinder move.
优选地,所述推桶组件包括前后滑动设置的阻挡气缸支座,所述阻挡气缸的底部安装在所述阻挡气缸支座上,所述推桶气缸的活塞杆与所述阻挡气缸支座通过浮动接头连接。Preferably, the barrel pushing assembly includes a blocking cylinder support that is slidably arranged front and rear, the bottom of the blocking cylinder is mounted on the blocking cylinder support, and the piston rod of the barrel pushing cylinder passes through the blocking cylinder support Floating joint connection.
优选地,所述输送辊组件形成有用于避让所述阻挡气缸的缝道。Preferably, the conveying roller assembly is formed with a slot for avoiding the blocking cylinder.
优选地,所述挂桶组件设有用于挂接从下至上第三个涂料桶的法兰部的上挂爪,所述上挂爪设于所述下挂爪的对应上方。Preferably, the bucket hanging assembly is provided with an upper hanging claw for hanging the flange portion of the third paint bucket from bottom to top, and the upper hanging claw is arranged correspondingly above the lower hanging claw.
优选地,所述升降架设有两条用于贴靠桶堆的栏杆。Preferably, the lift frame is provided with two rails for abutting against the barrel stack.
优选地,所述分桶组件设有扶桶组件,所述扶桶组件设有扶桶气缸及至少三个用于包围接触定位桶堆的扶桶块,所述扶桶块设置在所述上挂爪的对应上方,所述扶桶气缸驱动所述扶桶块左右移动。Preferably, the bucket dividing assembly is provided with a bucket support assembly, and the bucket support assembly is provided with a bucket support cylinder and at least three bucket support blocks for surrounding and contacting and positioning the bucket stack, and the bucket support blocks are arranged on the upper Correspondingly above the hanging claws, the bucket support cylinder drives the bucket support block to move left and right.
本实用新型与现有技术相比较,其有益效果是:通过设置分桶组件,分桶组件设有挂桶组件、挽手上摆组件及升降架,挂桶组件设有挂爪气缸及用于挂接从下至上第二个涂料桶的法兰部的下挂爪,挽手上摆组件设有推板气缸及用于将从下至上第二个涂料桶的挽手推起的推板,设置用于升降桶堆的提升气缸、用于分离涂料桶的螺杆升降器及用于将桶堆放下到输送辊组件上的落桶气缸,还设置夹桶组件,夹桶组件设有夹桶气缸及至少三个用于包围夹持从下至上第一个的涂料桶的桶身的辊子,使得本实用新型的分桶装置替代人手进行分桶工序,有利于降低劳动强度及提高工作效率。Compared with the prior art, the utility model has the beneficial effects as follows: by setting the barrel dividing component, the barrel dividing component is provided with a barrel hanging component, a handle swinging component and a lifting frame, and the barrel hanging component is provided with a hanging claw cylinder and a The lower hanging claw of the flange of the second paint bucket from bottom to top is hooked, and the upper swing assembly of the handle is provided with a push plate cylinder and a push plate for pushing up the handle of the second paint bucket from bottom to top. A lifting cylinder for lifting the barrel stack, a screw lifter for separating the paint barrels, and a barrel dropping cylinder for placing the barrel stack on the conveying roller assembly are provided, and a barrel clamping assembly is also provided, and the barrel clamping assembly is provided with a barrel clamping cylinder and at least three rollers for surrounding and clamping the barrel body of the first paint barrel from bottom to top, so that the barrel dividing device of the present utility model can replace the manual barrel dividing process, which is beneficial to reduce labor intensity and improve work efficiency.
附图说明Description of drawings
图1为本实用新型的分桶装置的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of the bucket dividing device of the present invention.
图2为本实用新型的分桶装置的右视方向的剖视结构示意图。FIG. 2 is a schematic cross-sectional structural diagram of the bucket dividing device of the present invention, as viewed from the right direction.
图3为本实用新型的分桶组件的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the bucket dividing assembly of the present invention.
图4为本实用新型的分桶装置和桶堆组合的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the combination of the barrel separating device and the barrel stack of the present invention.
图5为本实用新型的挽手上摆组件和桶堆组合的右视方向的局部结构示意图。FIG. 5 is a partial structural schematic diagram of the combination of the handle-up swing assembly and the bucket stack of the present invention from the right view direction.
图6为本实用新型的推桶组件的结构示意图。FIG. 6 is a schematic structural diagram of the push barrel assembly of the present invention.
图7为涂料桶的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the paint bucket.
标号说明:1-分桶组件;11-挂桶组件;111-下挂爪;112-上挂爪;113-挂爪气缸;12-挽手上摆组件;121-推板;122-推板气缸;123-推板支架;124-上推板;13-升降架;14-栏杆;15-扶桶组件;151-扶桶块;152-扶桶气缸;2-提升气缸;21-提升气缸支座;3-螺杆升降器;4-夹桶组件;41-辊子;42-夹桶气缸;5-输送辊组件;51-缝道;501-第一辊筒;502-第二辊筒;6-推桶组件;61-阻挡气缸;62-推桶气缸;63-阻挡气缸支座;64-浮动接头;7-落桶气缸;71-落桶气缸支座;990-桶堆;99-涂料桶;991-桶身;992-法兰部;993-挽手。Description of labels: 1- bucket assembly; 11- bucket assembly; 111- lower hanging claw; 112- upper hanging claw; 113- hanging claw cylinder; 12- handle upper swing assembly; 121- push plate; 122- push plate Cylinder; 123-Push Plate Bracket; 124-Up Push Plate; 13-Lifting Frame; 14-Railrail; 15-Barrel Assembly; 151-Barrel Block; 152-Barrel Cylinder; 2-Lifting Cylinder; 21-Lifting Cylinder Support; 3-screw lifter; 4-barrel clamping assembly; 41-roller; 42-barrel clamping cylinder; 5-conveying roller assembly; 51-slot; 501-first roller; 502-second roller; 6-push barrel assembly; 61-blocking cylinder; 62-push barrel cylinder; 63-blocking cylinder support; 64-floating joint; 7-falling barrel cylinder; 71-falling barrel cylinder support; Paint Bucket; 991-Body; 992-Flange; 993-Hand in Hand.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的描述。The present utility model will be further described below in conjunction with the accompanying drawings.
本实用新型的灌装生产线的分桶装置,如图1和图2所示,包括用于输送桶堆990的输送辊组件5,本实用新型的分桶装置还包括分桶组件1,分桶组件1设有挂桶组件11、挽手上摆组件2及升降架13;如图3所示,挂桶组件11设有挂爪气缸113及用于挂接从下至上第二个涂料桶99的法兰部992的下挂爪111,下挂爪111左右滑动设置在升降架13上,具体地说,下挂爪111通过对应的直线轴承与升降架13滑动连接,挂爪气缸113安装在升降架13上,挂爪气缸113驱动下挂爪111左右移动,为了使桶堆990受力平衡,如图4所示,下挂爪111左右对称分布在桶堆990的左右两侧;如图3所示,挽手上摆组件2设有推板气缸122及用于将从下至上第二个涂料桶99的挽手993推起的推板121,推板121前后滑动设置在升降架13上,举例地说,推板气缸122可以选用现有技术的三轴气缸(即是带导杆的气缸),推板气缸122安装在升降架上,推板气缸122驱动推板121前后移动;如图2所示,本实用新型的分桶装置还包括用于升降桶堆990的提升气缸2、用于分离涂料桶99的螺杆升降器3及用于将桶堆990放下到输送辊组件5上的落桶气缸7。螺杆升降器3为现有技术,螺杆升降器3可以通过电机(需要注意的是,各个附图都没有画出上述的电机)驱动,电机的输出转轴连接螺杆升降器3的蜗杆,螺杆升降器3的蜗杆带动螺杆升降器3的蜗轮转动,螺杆升降器3的蜗轮带动螺杆升降器3的螺母转动,螺杆升降器3的螺母带动螺杆升降器3的螺杆上下移动。螺杆升降器3驱动提升气缸2上下移动,具体地说,如图2所示,提升气缸2的缸体安装在提升气缸支座21上,螺杆升降器3的螺杆的下端与提升气缸支座21通过对应的螺钉连接;提升气缸2驱动落桶气缸7上下移动,具体地说,落桶气缸7的缸体安装在落桶气缸支座71的下侧,提升气缸2的活塞杆的下端与落桶气缸支座71安装连接;落桶气缸7驱动升降架13上下移动,具体地说,落桶气缸7的活塞杆与升降架13安装连接。如图1所示,本实用新型的分桶装置还包括夹桶组件4,夹桶组件4设有夹桶气缸42及至少三个用于包围夹持从下至上第一个的涂料桶99的桶身991的辊子41,夹桶气缸42驱动辊子41左右移动,具体地说,辊子41的轴线沿上下方向延伸设置,辊子41的数量具体设为四个,每两个辊子41为一组转动连接在同一个支座上,夹桶气缸42的活塞杆与上述的支座安装连接,如图4所示,相应地,夹桶气缸42的数量设为两个,位于涂料桶99的左侧的夹桶气缸42向右推对应的两个辊子41压在涂料桶99的桶身991的左部上,位于涂料桶99的右侧的夹桶气缸42向左推对应的两个辊子41压在涂料桶99的桶身991的右部上,于是四个辊子41包围夹持从下至上第一个的涂料桶99的桶身991;为了增加辊子41与桶身991的沿上下方向的摩擦力,辊子41可以设为橡胶辊。The barrel dividing device of the filling production line of the present invention, as shown in Figures 1 and 2, includes a
以下简要说明本实用新型的分桶装置的工作原理:通过对应的减速电机驱动的输送辊组件5带动桶堆990移动至分桶工位上(即是使桶堆990移至夹桶组件4的夹持范围内),然后输送辊组件5停止,夹桶气缸42将辊子41压向从下至上第一个涂料桶99的桶身991的下部,辊子41对桶堆990具有左右定位作用,换句话说,当桶堆990在左右方向上偏位时,通过桶堆990左右两侧的辊子41的推动作用,可以使桶堆990移正到分桶工位上,然后挽手上摆组件12的推板121通过推板气缸122带动而前移推起从下至上第二个涂料桶99的挽手993,具体是使挽手993向上摆动,图5示意地展示了推板121推起对应的挽手993的状态(需要注意的是,只有图5和图7示意地画出了挽手993),然后,挂爪气缸113将下挂爪111推向从下至上第二个涂料桶99,下挂爪111贴靠从下至上第二个涂料桶99的桶身991的上部,接着螺杆升降器3将整个分桶组件1提升,于是下挂爪111挂接从下至上第二个涂料桶99的法兰部992,从而将从下至上第二个涂料桶99与从下至上第一个涂料桶99松开,然后提升气缸12较快速度地将从下至上第二个涂料桶99及之上的桶堆990抬离从下至上第一个涂料桶99,夹桶组件4松开从下至上第一个涂料桶99,然后将上述的从下至上第一个涂料桶99向后推出至连接下一工序的输送线装置,之后提升气缸12将桶堆990降下,螺杆升降器3的螺杆也下降复位,由于上述的从下至上第一个涂料桶99已被移走,所以落桶气缸7需要将分桶组件1连同桶堆990一起降下,使得原先从下至上第二个涂料桶99的底部能够贴靠在输送辊组件5上,否则桶堆990之后会掉落到输送辊组件5上;如图4所示,夹桶组件4夹紧新的从下至上第一个涂料桶99,挽手上摆组件12复位,挂桶组件11复位,落桶气缸7复位使分桶组件1上升至对应新的从下至上第二个涂料桶99的位置上,然后挽手上摆组件12再推起对应的挽手993,如此循环。通过设置挽手上摆组件12先将挽手993推起,避免在从下至上第二个涂料桶99上升时,从下至上第二个涂料桶99的挽手993勾住从下至上第一个涂料桶99的法兰部992。通过设置螺杆升降器3用于将从下至上第二个涂料桶99与从下至上第一个涂料桶99分离,由于螺杆升降器3的输出力平稳及具有传动比大的优点,所以有利于使紧密堆叠的涂料桶99分离。通过设置辊子41与从下至上第一个涂料桶99的桶身991接触,使得在夹桶气缸42推动桶堆990时,辊子41能够在桶身991的表面上滚动,有利于使桶堆990能够容易移正至辊子41包围成的定位区间内,而且避免在夹桶气缸42推动桶堆990时导致夹桶气缸42推动桶堆990自转。挂爪气缸113、推板气缸122、提升气缸2、螺杆升降器3及落桶气缸7都通过PLC系统控制。本实用新型的分桶装置替代人手进行分桶工序,有利于降低劳动强度及提高工作效率。The working principle of the barrel separating device of the present invention is briefly described below: the
进一步地,如图1至图4及图6所示,包括推桶组件6,推桶组件6设有推桶气缸62及用于推出已分离出的涂料桶99的阻挡气缸6,阻挡气缸6为现有技术的产品,阻挡气缸6的活塞杆与阻挡气缸6的缸体之间设有滑动衬套,所以阻挡气缸6的活塞杆能够承受较大的径向冲击力,推桶气缸62驱动阻挡气缸6前后移动。当从下至上第一个涂料桶99被分离出来,而且夹桶组件4释放从下至上第一个涂料桶99之后,阻挡气缸6的活塞杆向上伸出,推桶气缸62从前至后地推动阻挡气缸6,阻挡气缸6的活塞杆接触并推动上述的从下至上第一个涂料桶99向后移动至连接下一工序的输送线装置,从而有利于提高工作效率及降低劳动强度。阻挡气缸6及推桶气缸62可以通过上述的PLC系统控制。Further, as shown in FIG. 1 to FIG. 4 and FIG. 6, the
进一步地,如图6所示,推桶组件6包括前后滑动设置的阻挡气缸支座63,举例地说,阻挡气缸支座63可以通过对应的直线导轨支撑,阻挡气缸6的底部通过对应的螺钉安装在阻挡气缸支座63上,推桶气缸62的活塞杆与阻挡气缸支座63通过浮动接头64连接,浮动接头64为现有技术的产品,浮动接头64内设有球头连接件,所以浮动接头64的两端能够相对摆动一定的角度,具体地说,浮动接头64的一端与推桶气缸62的活塞杆螺接相对固定,浮动接头64相对应的另一端与阻挡气缸支座63通过对应的螺母相对固定;由于需要设置较大的推桶气缸62的行程,通过设置浮动接头64能够抵消一定的装配误差,避免在推出涂料桶99的时候出现卡滞现象,有利于工序的稳定进行。Further, as shown in FIG. 6 , the
进一步地,如图1所示,输送辊组件5形成有用于避让阻挡气缸6的缝道51,具体地说,输送辊组件5包括第一辊筒501及第二辊筒502,第二辊筒502的长度小于第一辊筒501的长度的一半,在输送辊组件5的前部布置第一辊筒501,在输送辊组件5的后部布置第二辊筒502,每两条第二辊筒502同轴线设置而且分布在缝道51的左右两侧,输送辊组件5的减速电机通过链条驱动连接各条第一辊筒501及第二辊筒502,缝道51沿左右方向的宽度小于涂料桶99的桶底直径,于是涂料桶99不会掉落到缝道51,当推桶气缸62带动阻挡气缸61向前移动复位时,阻挡气缸62的活塞杆回缩,此时阻挡气缸62的上端低于第二辊筒502的顶部,避免阻挡气缸62碰到涂料桶99的桶底。通过设置上述的缝道51,使得涂料桶99在被推桶气缸62向后推时也得到第二辊筒502的支撑作用,有利于涂料桶99平稳移动,期间,输送辊组件5同时运转,也可以理解为,通过设置阻挡气缸62避免涂料桶99在输送辊组件5上打滑,使得涂料桶99可以较快速度地被推出。Further, as shown in FIG. 1 , the conveying
进一步地,如图3所示,挂桶组件11设有用于挂接从下至上第三个涂料桶99的法兰部992的上挂爪112,上挂爪112设于下挂爪111的对应上方,具体地是指,当下挂爪111挂接从下至上第二个涂料桶99的法兰部992时,上挂爪112挂接从下至上第三个涂料桶99的法兰部992,于是上挂爪112起到辅助支撑桶堆990的作用,避免单个涂料桶99的法兰部992受力过大而可能导致涂料桶99的桶口出现变形现象,上挂爪112与对应的下挂爪111为相对固定设置。如图3所示,还可以设置用于推起从下至上第三个涂料桶99的挽手993的上推板124;上推板124与推板支架123相对固定连接,设置上推板124推起从下至上第三个涂料桶99的挽手993,避免下挂爪111在夹向从下至上第二个涂料桶99时受到从下至上第三个涂料桶99的挽手993的阻碍。Further, as shown in FIG. 3 , the
进一步地,如图3所示,升降架13设有两条用于贴靠桶堆990的栏杆14。栏杆14可以焊接在升降架13上,栏杆14竖立设置,如图4所示,桶堆990的后部可以倚靠着两条栏杆14,栏杆14起到稳定桶堆990的作用,避免桶堆990倾倒。Further, as shown in FIG. 3 , the
进一步地,如图3所示,分桶组件1设有扶桶组件15,扶桶组件15设有扶桶气缸152及至少三个用于包围接触定位桶堆990的扶桶块151,扶桶块151设于上挂爪112的对应上方,扶桶气缸152驱动扶桶块151左右移动,具体地说,扶桶块151通过对应的直线轴承左右滑动连接在升降架13上,扶桶块151的数量设为四个,每两个扶桶块151前后对称布置而形成叉口,两个前后对称布置的扶桶块151通过同一个扶桶气缸152驱动,桶堆990的左右两侧分别对应设有上述的叉口;当下挂爪111靠向对应的涂料桶99时,扶桶气缸152也驱动对应的扶桶块151靠向对应的涂料桶99,从而进一步稳定桶堆990,避免桶堆990倾倒。扶桶气缸152可以通过上述的PLC系统控制。Further, as shown in FIG. 3 , the bucket dividing assembly 1 is provided with a
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