CN216939418U - Portable fan brake disc processingequipment - Google Patents
Portable fan brake disc processingequipment Download PDFInfo
- Publication number
- CN216939418U CN216939418U CN202220702399.8U CN202220702399U CN216939418U CN 216939418 U CN216939418 U CN 216939418U CN 202220702399 U CN202220702399 U CN 202220702399U CN 216939418 U CN216939418 U CN 216939418U
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- pulley shaft
- brake disc
- driven pulley
- fan brake
- machining
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- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000003754 machining Methods 0.000 claims abstract description 22
- 238000003801 milling Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000000227 grinding Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 210000004907 gland Anatomy 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 230000009467 reduction Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model belongs to the technical field of machining, and particularly relates to a portable fan brake disc machining device which comprises a cross sliding table mechanism, wherein the cross sliding table mechanism is installed on a fan brake caliper installation hole, a driving mechanism is installed on the cross sliding table mechanism, the driving mechanism is in transmission connection with a machining tool handle through a transmission mechanism and drives the machining tool handle to rotate, and a machining assembly for machining a workpiece is assembled on the machining tool handle. The portable fan brake disc milling machine is provided for solving the problems of low quality of the upper surface and the lower surface, low efficiency and high cost of the traditional manual grinding wind driven generator brake disc, the weight of the device is less than 150kg, and the device is convenient to carry and install. The device can be used for two purposes, and is used for machining and grinding, so that the brake disc can be effectively maintained on line.
Description
Technical Field
The utility model belongs to the technical field of machining, and particularly relates to a portable machining device for a fan brake disc.
Background
The wind driven generator is widely applied to land in China, has wide coverage, and has considerable electric quantity transmitted every year, thereby making great contribution to energy conservation, environmental protection, energy reduction, emission reduction and reduction of C emission in place of the traditional thermal power generation. And the brake disc on the brake disc needs to be regularly maintained and repaired. The traditional method is manual operation on a machine and manual polishing, so that time is wasted, and the surface finish degree of the manual polishing is difficult to reach the standard and needs to be continuously repaired.
Disclosure of Invention
According to the defects in the prior art, the utility model aims to provide a portable fan brake disc machining device which has the advantages of portability, high machining precision and high efficiency, and saves a large amount of cost.
In order to realize the purpose, the technical scheme adopted by the utility model is as follows: the utility model provides a portable fan brake disc processingequipment, includes cross slip table mechanism, cross slip table mechanism installs on fan brake pincers mounting hole, installs actuating mechanism in the cross slip table mechanism, and actuating mechanism is connected to on the processing handle of a knife and drives the processing handle of a knife rotatory through the drive mechanism transmission, be equipped with the processing subassembly that carries out the processing to the work piece on the processing handle of a knife.
Furthermore, drive mechanism includes driven pulley shaft, and drive mechanism's output is driven to driven pulley shaft and is driven the driven pulley shaft and rotate, sets up the mounting hole that is used for installing the processing handle of a knife on the terminal surface at driven pulley shaft both ends respectively, and the processing handle of a knife passes through the mounting hole and connects on the terminal surface at driven pulley shaft both ends or arbitrary one end.
Furthermore, the transmission mechanism further comprises a driving pulley shaft and a tooth-shaped synchronous belt, the output end of the driving mechanism is connected with the driving pulley shaft, the driving pulley shaft is fixedly connected with a driving pulley, the driven pulley shaft is fixedly connected with a driven pulley, and the tooth-shaped synchronous belt is in transmission connection with the driving pulley and the driven pulley, so that the driving pulley shaft and the driven pulley shaft are driven to synchronously rotate.
Furthermore, the driving pulley shaft, the driven pulley shaft and the toothed synchronous belt are all arranged in the pulley box, and the driving mechanism is connected to the shell of the pulley box.
Further, the pulley box and the cross sliding table mechanism are connected and fastened in a sliding mode through the T-shaped groove and the T-shaped nut.
Furthermore, the driven pulley shaft and the processing cutter handle are detachably connected and fastened through a bearing gland, the bearing gland is connected with a plurality of connecting bolts which are axially arranged, and the connecting bolts sequentially connect the bearing gland, the end face of the processing cutter handle and the end face of the driven pulley shaft.
Further, the processing assemblies arranged on the end faces of the two ends of the driven pulley shaft respectively process the upper surface and the lower surface of the brake disc.
Further, the processing tool handle is a Mohs three-tool handle; the driving mechanism is a variable frequency motor.
Further, the processing assembly is a milling cutter disc assembly or a bowl-shaped grinding wheel assembly.
Further, cross slip table mechanism includes unable adjustment base, vertical workstation and horizontal workstation, unable adjustment base installs on fan brake caliper mounting hole, vertical workstation and horizontal workstation feed through the lead screw and control through servo motor.
Further, cross slip table mechanism passes through the frock frame to be installed on fan brake caliper mounting hole, and the frock frame passes through fixing bolt and fan brake caliper mounting hole to be connected, and the cross slip table is installed on the installation face of frock frame.
The utility model has the beneficial effects that: the portable fan brake disc milling machine is provided for solving the problems of low quality of the upper surface and the lower surface, low efficiency and high cost of the traditional manual grinding wind driven generator brake disc, the weight of the machine is less than 150kg, and the machine is convenient to carry and install. The device can be used for two purposes, and can be used for processing and grinding, so that the brake disc can be effectively maintained on line.
Drawings
FIG. 1 is a schematic view of a processing apparatus according to the present invention;
FIG. 2 is a schematic view of a processing state of the processing apparatus of the present invention (shown in the brake pad section);
in the figure: 1. the cross sliding table mechanism comprises a cross sliding table mechanism 1.1, a fixed base 1.2, a longitudinal workbench 1.3, a transverse workbench 2, a variable frequency motor 3, a milling cutter disc assembly 4, a Morse three-cutter handle 5, a bearing gland 6, a driven pulley shaft 7, a pulley box 8, a tooth-shaped synchronous belt 9, a driving pulley shaft 10, a gasket 11, a tooling frame 12 and a brake disc (partially shown).
Detailed Description
In order to make the structure and function of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention.
Referring to the attached drawings 1-2, the portable fan brake disc machining device comprises a cross sliding table mechanism, wherein the cross sliding table mechanism is installed on a fan brake caliper installation hole, a variable frequency motor 2 is installed on the cross sliding table mechanism and serves as a driving mechanism, a gasket 10 is arranged at the output end of the variable frequency motor, the variable frequency motor is connected to a three-hilt-morse 4 in a transmission mode through a transmission mechanism and drives the three-hilt-morse 4 to rotate, and a milling cutter disc assembly 3 for machining a workpiece is assembled on the three-hilt-morse 4. After the milling is finished, the milling cutter disc assembly 3 at the head is replaced, and a proper tool is replaced to install the bowl-shaped grinding wheel assembly, so that the grinding treatment after the milling can be realized, the surface smoothness of the brake disc can be adjusted to 0.4-1.6, and the requirements of customers are met.
Further, the transmission mechanism comprises a pulley box 7, a driving pulley shaft 9, a driven pulley shaft 6 and a tooth-shaped synchronous belt 8; the belt pulley box 7 is fixed on the cross sliding table mechanism, the driving belt pulley shaft 9 and the driven belt pulley shaft 6 are rotatably connected in the belt pulley box 7 and synchronously rotate, the output end of the driving mechanism is connected to the driving belt pulley shaft 9, and the three Morse cutter handles 4 are connected to the driven belt pulley shaft 6; the driving pulley shaft 9 is fixedly connected with a driving pulley, the driven pulley shaft 6 is fixedly connected with a driven pulley, and the tooth-shaped synchronous belt 8 is in transmission connection with the driving pulley and the driven pulley so as to drive the driving pulley shaft 9 and the driven pulley shaft 6 to synchronously rotate. The driving pulley shaft 9, the driven pulley shaft 6 and the tooth-shaped synchronous belt 8 are all arranged in the pulley box 7, and the variable frequency motor 2 is connected to the shell of the pulley box 7. The pulley box 7 is slidably connected and fastened with the cross sliding table mechanism 1 through a T-shaped groove and a T-shaped nut (not shown in the figure).
Furthermore, Mohs mounting holes for mounting the Mohs three tool shanks 4 are respectively formed in the end faces of the two ends of the driven pulley shaft 6, and the Mohs three tool shanks 4 are connected to the end faces of the two ends or any end of the driven pulley shaft 6 through the mounting holes. And the processing components arranged on the end surfaces of the two ends of the driven pulley shaft 6 respectively process the upper surface and the lower surface of the brake disc 12. The processing assembly is a milling cutter head assembly 3 or a bowl-shaped grinding wheel assembly.
Furthermore, the driven pulley shaft 6 and the three Morse cutter handles 4 are detachably connected and fastened through a bearing gland 5, the bearing gland 5 is connected with a plurality of connecting bolts which are axially arranged, and the connecting bolts are sequentially connected with the bearing gland 5, the three Morse cutter handles 4 and the end faces of the driven pulley shaft 6.
Further, cross slip table mechanism includes unable adjustment base 1.1, vertical workstation 1.2 and horizontal workstation 1.3, unable adjustment base 1.1 is installed on fan brake caliper mounting hole, vertical workstation 1.2 and horizontal workstation 1.3 feed through the lead screw and control through servo motor.
Further, cross slip table mechanism 1 is installed on fan brake caliper mounting hole through frock frame 11, and frock frame 1 is connected with fan brake caliper mounting hole through fixing bolt, and the cross slip table is installed on the installation face of frock frame, and the installation face satisfies the precision and the straightness that hangs down that the cross slip table required.
According to the utility model, one end of the specially designed tool rack is fixed on the large shell of the fan, the surface precision of the tool rack and the perpendicularity of the vertical surface are strictly controlled, and the installation precision of the cross sliding table on the tool rack is ensured, so that the precision of the pulley box on the tool rack is ensured, and the next milling cutter can conveniently process the surface of the brake disc. The frame body is fixed on the shell through 6 bolts, and the upper surface of the vertical plane of the frame body is fixedly connected with the four base mounting holes of the cross sliding table through bolts. And the cross slipway 1 and the pulley box are fixed by 3T-nuts, where the lateral movement can be adjusted. Only by loosening the bolts, the T-shaped nuts can move in the T-shaped grooves of the cross sliding table in a reciprocating mode. In addition, the key innovation point of the milling cutter is that the milling cutter is dual-purpose, the three-Morse cutter handle and the milling cutter head can be installed on a Morse hole of the power head together, the three-Morse cutter handle and the milling cutter head can be installed in a front-mounted mode or a rear-mounted mode, and the purpose of fixing the milling cutter is achieved by tightening a pull rod through a bolt. The milling cutter can process the upper surface of the brake disc of the fan when being arranged at the front position, and can process the lower surface of the brake disc when being arranged at the rear position (see figure 2). The milling cutter disc at the head is replaced by a proper tool to install the bowl-shaped grinding wheel, grinding treatment after milling can be realized, the surface smoothness of the brake disc can be 0.4-1.6, and the requirements of customers are met.
The No. 1 part is a full-automatic cross sliding table, is controlled by a servo motor, is externally connected with a portable central control system, can write in programs for automatic grinding, realizes X and Y double-shaft linkage, and achieves an ideal effect. The cross sliding table 1 is connected with the belt wheel box 7 through a T-shaped nut bolt, so that the belt wheel box can be driven to reciprocate, the main machine is driven to move, the milling cutter head assembly 3 is connected with the belt wheel box 7 through the three Morse cutter handles 4 and the driven belt wheel shaft 6, and the rotatable effect is achieved. The three Morse tool holders 4 are inserted into the driven pulley shaft 6, and three Mohs mounting holes are drilled at two ends of the driven pulley shaft 6 and used for quickly disassembling the milling tool holders. The other end is fixed by a bolt. Prevent the cutter head from flying out and causing damage. A synchronous toothed belt 8 is arranged between the driving pulley shaft 9 and the driven pulley shaft 6 and is connected with the driving pulley shaft 9 through the synchronous toothed belt 8, the variable frequency motor 2 rotates to drive the driving pulley shaft 9 to rotate together, and therefore the machine starts to work finally. The upper part of the housing of the pulley box 7 is hidden in fig. 1 so as to observe the internal structure, wherein the upper housing and the lower housing are fastened together through bolts, so that the stability of the whole machine is guaranteed.
The above list is only the preferred embodiment of the present invention. It is obvious that the utility model is not limited to the above embodiments, but that many variations are possible. All modifications which can be derived or suggested by a person skilled in the art from the disclosure of the present invention are to be considered within the scope of the utility model.
Claims (9)
1. The utility model provides a portable fan brake disc processingequipment which characterized in that: the machining tool comprises a cross sliding table mechanism, wherein the cross sliding table mechanism is installed on a fan brake caliper installation hole, a driving mechanism is installed on the cross sliding table mechanism, the driving mechanism is connected to a machining tool handle in a transmission mode through a transmission mechanism and drives the machining tool handle to rotate, and a machining assembly for machining a workpiece is assembled on the machining tool handle.
2. The portable fan brake disc processing device of claim 1, wherein: the transmission mechanism comprises a driven pulley shaft, the output end of the driving mechanism is transmitted to the driven pulley shaft and drives the driven pulley shaft to rotate, mounting holes for mounting machining tool handles are formed in the end faces of the two ends of the driven pulley shaft respectively, and the machining tool handles are connected to the end faces of the two ends or any end of the driven pulley shaft through the mounting holes.
3. The portable fan brake disc processing device of claim 2, wherein: the transmission mechanism further comprises a driving pulley shaft and a tooth-shaped synchronous belt, the output end of the driving mechanism is connected with the driving pulley shaft, the driving pulley shaft is fixedly connected with a driving pulley, the driven pulley shaft is fixedly connected with a driven pulley, and the tooth-shaped synchronous belt is in transmission connection with the driving pulley and the driven pulley, so that the driving pulley shaft and the driven pulley shaft are driven to synchronously rotate.
4. The portable fan brake disc processing device of claim 3, wherein: the driving pulley shaft, the driven pulley shaft and the toothed synchronous belt are all arranged in a pulley box, and the driving mechanism is connected to a pulley box shell; the pulley box and the cross sliding table mechanism are connected and fastened in a sliding mode through the T-shaped groove and the T-shaped nut.
5. The portable fan brake disc processing device of claim 2, wherein: the driven pulley shaft and the processing cutter handle are detachably connected and fastened through a bearing gland, the bearing gland is connected with a plurality of connecting bolts which are axially arranged, and the connecting bolts are sequentially connected with the bearing gland, the end face of the processing cutter handle and the end face of the driven pulley shaft.
6. The portable fan brake disc processing device of claim 2, wherein: and the processing components arranged on the end surfaces of the two ends of the driven pulley shaft respectively process the upper surface and the lower surface of the brake disc.
7. The portable fan brake disc processing device of claim 1, wherein: the processing knife handle is a Mohs three-knife handle; the driving mechanism is a variable frequency motor.
8. The portable fan brake disc processing device of claim 1, wherein: the processing assembly is a milling cutter disc assembly or a bowl-shaped grinding wheel assembly.
9. The portable fan brake disc processing device of claim 1, wherein: the cross sliding table mechanism comprises a fixed base, a longitudinal workbench and a transverse workbench, the fixed base is installed on a fan brake caliper mounting hole, and the longitudinal workbench and the transverse workbench are fed through a lead screw and controlled through a servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220702399.8U CN216939418U (en) | 2022-03-29 | 2022-03-29 | Portable fan brake disc processingequipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220702399.8U CN216939418U (en) | 2022-03-29 | 2022-03-29 | Portable fan brake disc processingequipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216939418U true CN216939418U (en) | 2022-07-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220702399.8U Active CN216939418U (en) | 2022-03-29 | 2022-03-29 | Portable fan brake disc processingequipment |
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| Country | Link |
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| CN (1) | CN216939418U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523299A (en) * | 2022-03-29 | 2022-05-24 | 瓦房店轴承集团国家轴承工程技术研究中心有限公司 | Portable fan brake disc processingequipment |
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2022
- 2022-03-29 CN CN202220702399.8U patent/CN216939418U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523299A (en) * | 2022-03-29 | 2022-05-24 | 瓦房店轴承集团国家轴承工程技术研究中心有限公司 | Portable fan brake disc processingequipment |
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