CN216938944U - Stable and efficient laser welding device for aluminum alloy shell - Google Patents
Stable and efficient laser welding device for aluminum alloy shell Download PDFInfo
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- CN216938944U CN216938944U CN202123104499.5U CN202123104499U CN216938944U CN 216938944 U CN216938944 U CN 216938944U CN 202123104499 U CN202123104499 U CN 202123104499U CN 216938944 U CN216938944 U CN 216938944U
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- 238000003466 welding Methods 0.000 title claims abstract description 105
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a stable and efficient laser welding device for an aluminum alloy shell, which comprises an operating platform and a mechanical arm, wherein the mechanical arm is arranged at the middle position of one side of the top end of the operating platform, a laser welding head is arranged at the tail end position of the mechanical arm, a supporting seat is arranged at the middle position of one side, away from the mechanical arm, of the top end of the operating platform, a welding base is arranged at the top end position of the supporting seat, fixing seats are arranged at the middle positions of two sides of the top end of the welding base, and an equipment groove is formed in the supporting seat, close to the top end position. The utility model solves the problems that the existing device needs workers to assist in cleaning residues on the surface of a welding table after welding is finished, the labor intensity is high, the use comfort is not good, a fixed station is mostly adopted for clamping and welding, raw materials are replaced for secondary welding after single welding is finished, the time is long, and the production efficiency is not good, and the production efficiency of the device is improved.
Description
Technical Field
The utility model relates to the technical field of laser welding, in particular to a stable and efficient laser welding device for an aluminum alloy shell.
Background
Laser welding is an efficient precise welding method using high-energy-density laser beam as heat source, and is composed of optical oscillator and medium between two mirrors at two ends of cavity of oscillator. Laser welding can be achieved by using a continuous or pulsed laser beam, and the principle of laser welding can be divided into heat conduction type welding and laser deep fusion welding. 2, the power density is less than 104-105W/cm, and the welding is heat conduction welding, wherein the melting depth is shallow and the welding speed is slow; when the power density is more than 105-107W/cm 2, the metal surface is recessed into 'holes' under the action of heat to form deep fusion welding, and the method has the characteristics of high welding speed and large depth-to-width ratio.
Present welding set, after the welding is accomplished, needs the workman supplementary to clear up welding bench surface residue, and intensity of labour is big, uses the travelling comfort not good, and adopts fixed station to carry out the clamping welding more, needs the single welding to accomplish after change the raw materials and weld once more, and the cost is long, and production efficiency is not good, for this reason, we provide a stable efficient aluminum alloy shell laser welding set.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a stable and efficient aluminum alloy shell laser welding device which has the advantage of high production efficiency and solves the problems that in the existing device, after welding is completed, workers are required to assist in cleaning residues on the surface of a welding table, the labor intensity is high, the use comfort is poor, clamping welding is performed by adopting a fixed station, raw materials are required to be replaced for secondary welding after single welding is completed, the time is long, and the production efficiency is poor.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a stabilize efficient aluminum alloy shell laser welding device, includes operation platform and manipulator, wherein operation platform top one side intermediate position department installs the manipulator, manipulator end position department installs laser welder head, the operation platform top deviates from manipulator one side intermediate position department and installs the supporting seat, supporting seat top position department installs the welding base, welding base top both sides intermediate position department all installs the fixing base.
Preferably, an equipment groove is formed in the supporting seat and close to the top end, an indexer is installed in the middle of the top end inside the equipment groove, the top end of an output shaft of the indexer is connected to the bottom end of the welding base, and an input shaft of the indexer is connected with a motor B.
Preferably, the bottom end of the welding base is provided with a collecting box at the lower end of the fixed base, the two sides of the top end of the welding base are provided with collecting holes at the upper end of the collecting box, and the collecting holes are communicated with the collecting box.
Preferably, the middle position of one side of the bottom end of the collecting box at two sides is provided with a connecting plate, the middle position of one side of the connecting plate at two sides is provided with an electric expansion piece, and the output shaft of the electric expansion piece is positioned at the feed opening of the collecting box and provided with a cover plate.
Preferably, the welding base top is close to middle front surface position department and rear surface position department and all installs the curb plate, both sides the curb plate is close to top clearance position department and installs the lead screw, both sides lead screw one end is located curb plate front surface position department and installs motor A, both sides the curb plate is close to bottom middle clearance position department and installs the slide bar.
Preferably, the screw rod and the sliding rod on two sides are sleeved with sliding plates, the screw rod and the sliding plates on two sides are connected in a threaded manner, the brush holder is arranged on one side, close to the top end, of the sliding plate on two sides, and bristles are arranged on the middle position of the bottom end of the brush holder on two sides.
Preferably, the number of the fixing seats is two, and the two fixing seats are respectively arranged at the middle positions of two sides of the top end of the welding base.
Compared with the prior art, the utility model has the following beneficial effects:
1. the two fixing seats are arranged at the middle positions of the two sides of the top end of the welding base, so that the effect of double-station switching welding is achieved, the equipment groove is arranged in the position, close to the top end, of the inside of the supporting seat, the graduator is arranged at the middle position of the top end of the inside of the equipment groove, the top end of the output shaft of the graduator is connected to the bottom end of the welding base, and the motor B is connected to the input shaft of the graduator, so that the problems that clamping welding is carried out by adopting more fixed stations, welding is carried out again by replacing raw materials after welding is completed once, the consumed time is long, and the production efficiency is poor are solved, and the production efficiency of the double-station switching welding machine is improved.
2. The utility model achieves the effect of automatically cleaning the top end of the welding base by arranging the motor A, the screw rod, the sliding plate, the brush holder and the brush bristles, side plates are arranged at the top end of the welding base close to the middle front surface and the rear surface, screw rods are arranged at the positions of the side plates at the two sides close to the gap of the top end, a motor A is arranged at the position of one end of the screw rods at the two sides, which is positioned on the front surface of the side plate, a slide bar is arranged at the position of the side plate at the two sides, which is close to the middle gap at the bottom end, a sliding plate is arranged at the middle position of the screw rods at the two sides and the sliding rod, the screw rods at the two sides are connected with the sliding plate in a screwing way through threads, the brush holders are arranged at the positions close to the top ends of the opposite sides of the sliding plates at the two sides, bristles are arranged at the middle positions of the bottom ends of the brush holders at the two sides, the welding bench solves the problems that workers are required to assist in cleaning residues on the surface of the welding bench after welding is finished, the labor intensity is high, and the use comfort is poor, and improves the use comfort of the welding bench.
3. According to the utility model, the effect of collecting welding residues is achieved by arranging the collecting box, the cover plate and the electric expansion piece, the collecting box is arranged at the position, located at the lower end of the fixed seat, of the bottom end of the welding base, the collecting holes are formed in the positions, located at the upper ends of the collecting boxes, of the two sides of the top end of the welding base, the collecting holes are communicated with the collecting box, the connecting plates are arranged at the middle positions, located at the adjacent sides of the bottom ends of the collecting boxes, of the two sides of the bottom end of the collecting box, the electric expansion piece is arranged at the middle position, located at the feed opening of the collecting box, of the two sides of the bottom end of the collecting box, the cover plate is arranged at the position, located at the output shaft of the electric expansion piece, of the collecting box, so that the problems that the welding residues cannot be effectively collected, the welding residues are easily dispersed on an operation platform, the environment-friendly effect is improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic front view of a welding base according to the present invention;
FIG. 3 is a schematic cross-sectional view of the welding base of the present invention;
fig. 4 is an enlarged structural diagram of a in fig. 3.
In the figure: 1. an operating platform; 2. welding a base; 3. a supporting seat; 4. a collection box; 5. a laser welding head; 6. a manipulator; 7. a cover plate; 8. a motor A; 9. a side plate; 10. brushing; 11. a fixed seat; 12. a screw rod; 13. a slide plate; 14. a slide bar; 15. a brush holder; 16. a collection well; 17. a connecting plate; 18. an electric expansion piece; 19. an indexer; 20. a motor B; 21. and (4) an equipment groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1 to 4, a stable and efficient laser welding apparatus for aluminum alloy housing according to the present invention comprises: a stable and efficient laser welding device for aluminum alloy shells comprises an operating platform 1 and a mechanical arm 6, wherein the mechanical arm 6 is arranged at the middle position of one side of the top end of the operating platform 1, a laser welding head 5 is arranged at the tail end position of the mechanical arm 6, a supporting seat 3 is arranged at the middle position of one side, which is far away from the mechanical arm 6, of the top end of the operating platform 1, a welding base 2 is arranged at the top end position of the supporting seat 3, an equipment groove 21 is arranged in the supporting seat 3 at the position close to the top end position, an indexer 19 is arranged at the middle position of the top end in the equipment groove 21, the top end of an output shaft of the indexer 19 is connected to the bottom end position of the welding base 2, an input shaft of the indexer 19 is connected with a motor B20, the welding base 2 is convenient to rotate, welding stations are switched, two fixing seats 11 are arranged at the middle positions of two sides of the top end of the welding base 2, the two fixing seats 11 are respectively arranged at the middle positions of two sides of the top end of the welding base 2, and double-station welding is realized.
2 bottom positions in fixing base 11 lower extreme position departments of welding base install collecting box 4, 2 top both sides of welding base are located 4 upper end positions of collecting box department and are equipped with collecting hole 16, collecting hole 16 is linked together with collecting box 4, 4 adjacent one side intermediate position departments in both sides collecting box bottom all install connecting plate 17, 17 one side intermediate position departments of both sides connecting plate install electronic expansion bend 18, 18 output shafts of electronic expansion bend are located 4 feed opening positions of collecting box department and install apron 7, be convenient for open apron 7, the welding residue of discharging.
2 tops of welding base are close to middle front surface position department and all install curb plate 9 with rear surface position department on 2 tops, both sides curb plate 9 is close to top clearance position department and installs lead screw 12, both sides lead screw 12 one end is located curb plate 9 front surface position department and installs motor A8, both sides curb plate 9 is close to bottom middle clearance position department and installs slide bar 14, both sides lead screw 12 has cup jointed slide 13 with slide 14 intermediate position department, both sides lead screw 12 passes through the screw thread with slide 13 and closes soon to be connected, be convenient for drive brush holder 15 and make a round trip to apply paint with a brush, the relative one side of both sides slide 13 is close to top position department and installs brush holder 15, brush hair 10 is installed to 15 bottom intermediate position departments of both sides brush holder 15, be used for clearing up welding base 2 top welding residue.
The working principle is as follows: after the aluminum alloy welding machine is installed, after an aluminum alloy plate is fixed through a fixed seat 11, a motor B20 is started, an input shaft of an indexer 19 is driven to rotate through a motor B20, a welding base 2 is driven to rotate through an output shaft of the indexer 19, the aluminum alloy plate is moved to the lower end of a manipulator 6, the manipulator 6 is started, the manipulator 6 and a laser welding head 5 are used for welding the aluminum alloy plate, meanwhile, the aluminum alloy plate is installed on the outer side of the fixed seat 11 on the other side, after welding is completed, a welding base 2 is driven to rotate through a motor B20 and the indexer 19, a welding station is changed, a welded aluminum alloy box is taken down, a motor A8 is started, a lead screw 12 is driven to rotate through a motor A8, a sliding plate 13 and a brush holder 15 are driven to move back and forth through a lead screw A12, the top end of the welding base 2 is cleaned, cleaned residues fall into a collecting box 4 through a collecting hole 16, and when residues in the collecting box 4 need to be discharged, and opening the electric expansion piece 18, driving the cover plate 7 to laterally move through the electric expansion piece 18, and discharging residues, so that the working process of the equipment is completed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a stabilize efficient aluminum alloy shell laser welding device, includes operation platform (1) and manipulator (6), its characterized in that: operating platform (1) top one side intermediate position department installs manipulator (6), manipulator (6) end position department installs laser welder head (5), operating platform (1) top deviates from manipulator (6) one side intermediate position department and installs supporting seat (3), supporting seat (3) top position department installs welding base (2), fixing base (11) are all installed to welding base (2) top both sides intermediate position department.
2. The stable and efficient aluminum alloy shell laser welding device according to claim 1, wherein: the utility model discloses a welding base, including supporting seat (3), support base (3) inside is close to top position department and is equipped with equipment groove (21), install graduator (19) in the inside top intermediate position department of equipment groove (21), graduator (19) output shaft top is connected in welding base (2) bottom position department, graduator (19) input shaft is connected with motor B (20).
3. The stable and efficient aluminum alloy shell laser welding device according to claim 1, wherein: the welding base (2) bottom is located fixing base (11) lower extreme position department and installs collecting box (4), welding base (2) top both sides are located collecting box (4) upper end position department and are equipped with collecting hole (16), collecting hole (16) are linked together with collecting box (4).
4. The stable and efficient laser welding device for the aluminum alloy shell as recited in claim 3, wherein: the two sides are respectively provided with a connecting plate (17) at the middle position of one side adjacent to the bottom end of the collecting box (4), an electric expansion piece (18) is arranged at the middle position of one side of the connecting plate (17), and an output shaft of the electric expansion piece (18) is arranged at the feed opening of the collecting box (4) and is provided with a cover plate (7).
5. The stable and efficient aluminum alloy shell laser welding device according to claim 1, wherein: welding base (2) top is close to middle front surface position department and all installs curb plate (9) with rear surface position department, both sides curb plate (9) are close to top clearance position department and install lead screw (12), both sides lead screw (12) one end is located curb plate (9) front surface position department and installs motor A (8), both sides curb plate (9) are close to bottom middle clearance position department and install slide bar (14).
6. The stable and efficient aluminum alloy shell laser welding device according to claim 5, wherein: both sides lead screw (12) and slide bar (14) intermediate position department has cup jointed slide (13), both sides lead screw (12) and slide (13) are closed soon through the screw and are connected, both sides slide (13) relative one side is close to top position department and installs brush seat (15), both sides brush seat (15) bottom intermediate position department installs brush hair (10).
7. The stable and efficient aluminum alloy shell laser welding device according to claim 1, wherein: the fixing seats (11) are arranged in two, and the fixing seats (11) are respectively arranged at the middle positions of two sides of the top end of the welding base (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123104499.5U CN216938944U (en) | 2021-12-12 | 2021-12-12 | Stable and efficient laser welding device for aluminum alloy shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123104499.5U CN216938944U (en) | 2021-12-12 | 2021-12-12 | Stable and efficient laser welding device for aluminum alloy shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216938944U true CN216938944U (en) | 2022-07-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123104499.5U Expired - Fee Related CN216938944U (en) | 2021-12-12 | 2021-12-12 | Stable and efficient laser welding device for aluminum alloy shell |
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| CN (1) | CN216938944U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905161A (en) * | 2022-07-15 | 2022-08-16 | 张家港九霞激光设备有限公司 | Laser marking machine convenient to change work piece |
-
2021
- 2021-12-12 CN CN202123104499.5U patent/CN216938944U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905161A (en) * | 2022-07-15 | 2022-08-16 | 张家港九霞激光设备有限公司 | Laser marking machine convenient to change work piece |
| CN114905161B (en) * | 2022-07-15 | 2022-09-20 | 张家港九霞激光设备有限公司 | Laser marking machine convenient to change work piece |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220712 |