CN216919712U - A dehydration device for weaving and dyeing - Google Patents
A dehydration device for weaving and dyeing Download PDFInfo
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- CN216919712U CN216919712U CN202220516815.5U CN202220516815U CN216919712U CN 216919712 U CN216919712 U CN 216919712U CN 202220516815 U CN202220516815 U CN 202220516815U CN 216919712 U CN216919712 U CN 216919712U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 15
- 238000009941 weaving Methods 0.000 title claims abstract description 15
- 230000018044 dehydration Effects 0.000 title claims abstract description 7
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims abstract description 14
- 239000004744 fabric Substances 0.000 abstract description 32
- 239000010720 hydraulic oil Substances 0.000 abstract 1
- 239000004753 textile Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Drying Of Solid Materials (AREA)
Abstract
本实用新型公开了一种织染用脱水装置,包括底座,所述底座上端安装有挤压机构,所述挤压机构包括固定连接在底座上端的U型架,所述U型架内顶部开设有滑槽,所述滑槽内壁滑动连接有滑块,所述滑块下端固定连接有液压油缸,所述液压油缸活动端固定连接有安装架,所述安装架内壁转动连接有转轴,所述转轴侧壁固定连接有挤压辊,所述安装架上安装有烘干机构,所述烘干机构包括对称固定连接在安装架侧壁的两个烘干板,两个所述烘干板内开设有两个热气槽。本实用新型通过驱动液压油缸伸长,带动挤压辊压紧布料,然后驱动电机转动,带动挤压辊水平移动,对布料进水平方向的挤压,将布料中的水挤掉,对布料进行快速脱水,同时避免了布料起皱。
The utility model discloses a dewatering device for weaving and dyeing, which comprises a base, an extrusion mechanism is installed on the upper end of the base, and the extrusion mechanism comprises a U-shaped frame fixedly connected to the upper end of the base, the inner top of the U-shaped frame is provided with There is a chute, the inner wall of the chute is slidably connected with a sliding block, the lower end of the sliding block is fixedly connected with a hydraulic cylinder, the movable end of the hydraulic cylinder is fixedly connected with a mounting frame, and the inner wall of the mounting frame is rotatably connected with a rotating shaft. A squeeze roller is fixedly connected to the side wall of the rotating shaft, and a drying mechanism is installed on the mounting frame. The drying mechanism includes two drying plates that are symmetrically and fixedly connected to the side wall of the mounting frame. There are two hot air slots. The utility model drives the hydraulic oil cylinder to extend, drives the extrusion roller to compress the cloth, then drives the motor to rotate, drives the extrusion roller to move horizontally, squeezes the cloth into the horizontal direction, squeezes out the water in the cloth, and compresses the cloth. Fast dehydration while avoiding fabric wrinkling.
Description
技术领域technical field
本实用新型涉及脱水设备技术领域,尤其涉及一种织染用脱水装置。The utility model relates to the technical field of dewatering equipment, in particular to a dewatering device for weaving and dyeing.
背景技术Background technique
在纺织品生产车间中,纺织后的布匹通常需要根据需求进行染色,染色后的纺织布匹需要进行清洗,将表面的杂质进行去除,清洗后的布匹则需要进行脱水处理。In the textile production workshop, the woven cloth usually needs to be dyed according to the demand, the dyed textile cloth needs to be cleaned, the impurities on the surface are removed, and the cleaned cloth needs to be dehydrated.
现有的织染用脱水装置通常采用滚筒转动产生的离心力将纺织布匹中的水甩出,从而对纺织布匹进行脱水,但是通过离心力将布匹内的水甩出会造成脱水后的布匹褶皱不平,降低了布料的品质,影响布料的后续使用,同时脱水后还需要人工进行熨平,增加工人的劳动强度。The existing dewatering device for weaving and dyeing usually uses the centrifugal force generated by the rotation of the drum to throw out the water in the textile cloth, thereby dewatering the textile cloth, but throwing out the water in the cloth by centrifugal force will cause the dehydrated cloth to be wrinkled. It reduces the quality of the fabric and affects the subsequent use of the fabric. At the same time, it needs to be ironed manually after dehydration, which increases the labor intensity of workers.
基于此,我们提出一种织染用脱水装置。Based on this, we propose a dewatering device for weaving and dyeing.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种织染用脱水装置。The purpose of the utility model is to propose a dewatering device for weaving and dyeing in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种织染用脱水装置,包括底座,所述底座上端安装有挤压机构,所述挤压机构包括固定连接在底座上端的U型架,所述U型架内顶部开设有滑槽,所述滑槽内壁滑动连接有滑块,所述滑块下端固定连接有液压油缸,所述液压油缸活动端固定连接有安装架,所述安装架内壁转动连接有转轴,所述转轴侧壁固定连接有挤压辊,所述安装架上安装有烘干机构。A dewatering device for weaving and dyeing, comprising a base, an extrusion mechanism is installed on the upper end of the base, the extrusion mechanism includes a U-shaped frame fixedly connected to the upper end of the base, and a chute is provided on the inner top of the U-shaped frame, so the The inner wall of the chute is slidably connected with a slider, the lower end of the slider is fixedly connected with a hydraulic cylinder, the movable end of the hydraulic cylinder is fixedly connected with a mounting frame, the inner wall of the mounting frame is rotatably connected with a rotating shaft, and the side wall of the rotating shaft is fixedly connected There are squeeze rollers, and a drying mechanism is installed on the mounting frame.
优选地,所述烘干机构包括对称固定连接在安装架侧壁的两个烘干板,两个所述烘干板内开设有两个热气槽,两个所述热气槽内壁均开设有多个出气孔。Preferably, the drying mechanism includes two drying boards symmetrically and fixedly connected to the side walls of the mounting frame, two hot air grooves are opened in the two drying boards, and the inner walls of the two hot air grooves are provided with multiple a vent hole.
优选地,所述烘干机构还包括对称固定连接在滑槽内壁的两个气囊,两个所述气囊另一端均与滑块侧壁固定连接,两个所述气囊侧壁均固定连接有进气管,两个所述气囊通过两个供气管分别与两个热气槽连通,所述进气管和供气管内壁均安装有单向阀。Preferably, the drying mechanism further includes two airbags symmetrically and fixedly connected to the inner wall of the chute, the other ends of the two airbags are fixedly connected to the side wall of the slider, and the two side walls of the two airbags are fixedly connected with an inlet. Air pipes, the two airbags are respectively connected with the two hot air grooves through two air supply pipes, and one-way valves are installed on the inner walls of the air inlet pipes and the air supply pipes.
优选地,所述滑槽内安装有驱动机构,所述驱动机构包括转动连接在滑槽内壁的往复丝杠,所述往复丝杠侧壁与滑块螺纹连接,所述U型架侧壁固定连接有电机,所述电机输出端贯穿U型架侧壁并与往复丝杠固定连接。Preferably, a drive mechanism is installed in the chute, the drive mechanism includes a reciprocating screw rotatably connected to the inner wall of the chute, the side wall of the reciprocating screw is threadedly connected to the slider, and the side wall of the U-shaped frame is fixed A motor is connected, and the output end of the motor penetrates the side wall of the U-shaped frame and is fixedly connected with the reciprocating screw.
优选地,所述底座下端固定连接有集水箱,所述底座上端开设有多个出水孔,且多个所述出水孔为贯穿底座设置,所述集水箱下端固定连接有排水管,所述排水管下端安装有阀门。Preferably, a water collecting tank is fixedly connected to the lower end of the base, a plurality of water outlet holes are provided on the upper end of the base, and the plurality of water outlet holes are arranged through the base, and a drainage pipe is fixedly connected to the lower end of the water collecting tank. A valve is installed at the lower end of the pipe.
优选地,所述底座下端对称固定连接有支撑柱,且所述支撑柱下端均通过膨胀螺钉与地面固定连接。Preferably, a support column is symmetrically and fixedly connected to the lower end of the base, and the lower ends of the support column are all fixedly connected to the ground through expansion screws.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1、通过设置挤压机构和驱动机构,通过驱动液压油缸伸长,带动挤压辊压紧布料,然后驱动电机转动,带动挤压辊水平移动,对布料进水平方向的挤压,将布料中的水挤掉,对布料进行快速脱水,同时避免了布料起皱。1. By setting the extrusion mechanism and the driving mechanism, by driving the hydraulic cylinder to extend, drive the extrusion roller to press the cloth, and then drive the motor to rotate, drive the extrusion roller to move horizontally, squeeze the cloth into the horizontal direction, and put the cloth in the cloth. The water is squeezed out, the fabric is dehydrated quickly, and the wrinkling of the fabric is avoided at the same time.
2、通过设置烘干机构,在挤压辊来回水平移动对布料进行挤压脱水时,气囊会将热气不断的泵入到热气槽内,然后热气槽内的热气会通过出气孔喷出,对布料进行烘干,加速布料的脱水效率。2. By setting the drying mechanism, when the squeezing roller moves back and forth horizontally to squeeze and dehydrate the fabric, the air bag will continuously pump the hot air into the hot air tank, and then the hot air in the hot air tank will be ejected through the air outlet, and The cloth is dried to speed up the dehydration efficiency of the cloth.
附图说明Description of drawings
图1为本实用新型提出的一种织染用脱水装置的结构示意图;Fig. 1 is the structural representation of a kind of dewatering device for weaving and dyeing proposed by the utility model;
图2为图1中A处的局部放大图。FIG. 2 is a partial enlarged view of A in FIG. 1 .
图中:1底座、2U型架、3滑槽、4滑块、5液压油缸、6安装架、7转轴、8挤压辊、9烘干板、10热气槽、11出气孔、12气囊、13进气管、14供气管、15往复丝杠、16电机、17集水箱、18出水孔、19排水管。In the picture: 1 base, 2U-shaped frame, 3 chute, 4 slider, 5 hydraulic cylinder, 6 mounting frame, 7 rotating shaft, 8 squeeze roller, 9 drying plate, 10 hot air groove, 11 air outlet, 12 air bag, 13 air intake pipe, 14 air supply pipe, 15 reciprocating screw, 16 motor, 17 water collecting tank, 18 water outlet hole, 19 drain pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
参照图1-2,一种织染用脱水装置,包括底座1,底座1下端对称固定连接有支撑柱,且支撑柱下端均通过膨胀螺钉与地面固定连接,底座1上端安装有挤压机构,挤压机构包括固定连接在底座1上端的U型架2,U型架2内顶部开设有滑槽3,滑槽3内壁滑动连接有滑块4,滑块4下端固定连接有液压油缸5,液压油缸5活动端固定连接有安装架6,安装架6呈U形状,安装架6内壁转动连接有转轴7,转轴7侧壁固定连接有挤压辊8,安装架6上安装有烘干机构。1-2, a dehydration device for weaving and dyeing includes a base 1, the lower end of the base 1 is symmetrically and fixedly connected with a support column, and the lower end of the support column is fixedly connected to the ground through expansion screws, and the upper end of the base 1 is installed with an extrusion mechanism, The extrusion mechanism includes a
烘干机构包括对称固定连接在安装架6侧壁的两个烘干板9,两个烘干板9内开设有两个热气槽10,两个热气槽10内壁均开设有多个出气孔11。The drying mechanism includes two
烘干机构还包括对称固定连接在滑槽3内壁的两个气囊12,两个气囊12另一端均与滑块4侧壁固定连接,两个气囊12侧壁均固定连接有进气管13,需要说明的是,进气管13另一端与外部储存有热气的设备连接,两个气囊12通过两个供气管14分别与两个热气槽10连通,进气管13和供气管14内壁均安装有单向阀,需要说明的是,进气管13内壁安装的单向阀只允许外部储存有热气的设备内的热气进入气囊12内,供气管14内壁安装的单向阀只允许气囊12内的热气进入到热气槽10内。The drying mechanism also includes two
滑槽3内安装有驱动机构,驱动机构包括转动连接在滑槽3内壁的往复丝杠15,往复丝杠15侧壁与滑块4螺纹连接,需要说明的是,滑块4侧壁与滑槽3内壁相抵,使得滑块4不会产生自转,U型架2侧壁固定连接有电机16,电机16输出端贯穿U型架2侧壁并与往复丝杠15固定连接。A drive mechanism is installed in the
底座1下端固定连接有集水箱17,底座1上端开设有多个出水孔18,且多个出水孔18为贯穿底座1设置,集水箱17下端固定连接有排水管19,排水管19下端安装有阀门,需要说明的是,布料挤出的水分会通过出水孔18流入集水箱17内,避免水流到地面上,容易造成工人滑倒,当集水箱17内储存的水量较多时,可以打开排水管19下端安装的阀门,使得集水箱17内的水排出,对集水箱17内的水进行收集处理,使其可以再次利用,避免水资源浪费。The lower end of the base 1 is fixedly connected with a
使用过程中,将待脱水的布料平铺在底座1上端,然后驱动液压油缸5伸长,带动安装架6向下移动,进而带动挤压辊8向下移动,使得挤压辊8与布料接触,并对布料施加一定的压力,然后驱动电机16转动,带动往复丝杠15转动,带动滑块4在滑槽3内壁来回水平滑动,带动液压油缸5水平移动,进而带动安装架6来回水平移动,带动挤压辊8来回水平移动,挤压辊8来回水平移动的过程中,会和布料之间产生摩擦,使得挤压辊8转动,从而对布料不断的进行挤压,将布料内的水分挤出,挤出的水会通过出水孔18流入到集水箱17内;During use, lay the cloth to be dehydrated on the upper end of the base 1, then drive the
当滑块4在滑槽3内壁不断的来回水平滑动时,滑块4会不断的拉伸和挤压两个气囊12,两个气囊12会通过进气管13将外部储存有热气的设备内的热气吸入到气囊12内,然后气囊12内的热气会通过供气管14被挤入到热气槽10中,最后热气槽10中的热气会通过出气孔11喷出,对底座1上的布料进行烘干,加速布料的脱水效率。When the slider 4 continuously slides back and forth horizontally on the inner wall of the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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