CN216919707U - An efficient and environmentally friendly jigger - Google Patents

Abstract

The application relates to the technical field of textile production equipment, in particular to a high-efficiency environment-friendly jig dyeing machine which comprises a jig dyeing machine main body, a shell and a winding frame; the jig dyeing machine main body is provided with a dyeing bath, a left cloth roller, a right cloth roller and a cloth guide roller, the left cloth roller and the right cloth roller are arranged above the bath body, and spray rods are arranged above the left cloth roller and the right cloth roller; the shell is sleeved on the dye vat, the left cloth roller and the right cloth roller, the bottom of the shell is connected with the jig dyeing machine main body in a sliding mode through a sliding assembly, and the end portion of the shell is connected with the frame body in a sealing mode; the jig dyeing machine main body is also provided with a standby dye liquor pool, the bottoms of the dye vat and the standby dye pool are both provided with heating pipes, the standby dye liquor pool is respectively communicated with the dye vat and the spray rod through pipelines, and the pipelines are both provided with water pumps; the winding frame comprises a cloth pressing mechanism, a reflux plate and a winding roller which are arranged on a frame body; the cloth pressing mechanism consists of an upper pressing roller, a lower pressing roller and a driving cylinder. The jig dyeing machine can improve jig dyeing efficiency, and achieves the effects of saving resources and reducing pollution.

Description

An efficient and environmentally friendly jigger

technical field

The application relates to the technical field of textile production equipment, in particular to an efficient and environmentally friendly jigger.

Background technique

Jigger is suitable for high temperature and high pressure dyeing of various post-quality and thin chemical fiber fabrics, as well as dyeing of various natural and blended fabrics at room temperature and pressure. The early jiggers were made of wood and iron, and in the mid-to-late 1970s, stainless steel was gradually used. According to the different fabrics to be processed, there are three types of jiggers: open, covered, high temperature and high pressure, etc. Now the open equipment has basically been eliminated. The stamped jigger is mainly used for dyeing silk and cotton, and the high temperature and high pressure jigger is used for the dyeing of synthetic fibers such as polyester and nylon. In the existing jigger, the main body and the protective cover are integrated, so it is difficult to repair and replace the inside of the jigger, and the cloth needs to be input and output through the side door of the jigger. The fabric of the dye liquor is easy to bring the dye liquor into, which not only causes the waste of the dye liquor, but also pollutes the factory environment.

Utility model content

In order to overcome the problems existing in the prior art, the present application provides an efficient and environmentally friendly jigger.

An efficient and environmentally friendly jigger provided by the application adopts the following technical scheme:

A high-efficiency and environment-friendly jigger includes a main body of the jigger, a casing and a winding frame; the main body of the jigger is provided with a dye tank, a left cloth winding roller, a right cloth winding roller and a number of cloth guide rollers, and the cloth guide rollers are installed In the dyeing tank, the left cloth winding roller and the right cloth winding roller are installed above the tank body, and the spray rods are installed above the left cloth winding roller and the right cloth winding roller; roller and the right cloth roll, and the bottom of the shell is slidably connected with the main body of the jigger through the sliding assembly, and the end of the shell is sealed with the frame body; the side of the main body of the jigger away from the shell is also provided with a spare dye liquor pool, And the bottom of the dye tank and the standby dye tank are installed with heating pipes, the standby dye tank is connected with the dye tank and the spray rod respectively through the pipeline, and a water pump is installed on the pipeline; the winding frame is installed on the side of the dye tank , and the winding frame includes a cloth pressing mechanism, a return plate and a winding roller installed on the frame body; the cloth pressing mechanism is composed of an upper pressing roller, a lower pressing roller and a driving cylinder installed on the upper pressing roller.

By adopting the above technical solution, the main body of the jigger is the main place for fabric jigging, and there is a heating device inside. Jigging requirements at different temperatures. The winding frame is a device that rewinds the fabric after the jigging is completed. It can flatten the jigged fabric, discharge the residual dyeing liquid in the fabric, and at the same time flatten the fabric. After the dyeing liquid is discharged, it can be recycled. In the dyeing tank, the waste of dye liquor and the pollution to the environment are effectively avoided. The left and right cloth winding rollers on the main body of the jigger allow the fabric to pass through the dyeing and washing of the dyeing tank through the operations of unwinding and winding, and through the guiding action of the guide rollers in the dyeing tank, the fabric can be in the dyeing liquid. Full contact to achieve better jigging effect. And on the left cloth roll and the right cloth roll, a spray rod connected to the spare dye liquor pool is installed. The spray rod can spray the dye liquor on the cloth winding machine, so that the dye liquor is sprayed to the dye liquor before immersing in the dye tank. On the fabric, the dyeing of the fabric is more uniform, and the dyeing is not easy to appear color difference, and the heated dye is sprayed on the fabric first. Defects in quality. Heating pipes are installed at the bottom of both the dye tank and the standby dye bath to ensure that the dye bath reaches the required temperature. The cloth pressing mechanism on the rewinding frame flattens the dyed cloth through the action between the upper and lower rollers and the lower pressing roller, and discharges the dyeing liquid in it, and guides it back to the dyeing tank through the return plate. The air cylinder can drive the upper pressing roller to move up and down, so as to control the distance between the upper pressing roller and the lower pressing roller according to the cloth of different thickness.

Preferably, the main body of the jigger is of an inverted "T" type structure, the central rotating shafts of the left and right cloth rolling rolls are connected with the main body of the dyeing machine through bearings, and the main body of the central rotating shaft is on the side away from the dye tank. Driven by the same motor gear.

By adopting the above technical solution, the central rotating shafts of the left cloth winding roller and the right cloth winding roller on the main body of the jigger are driven by the same motor gear, which can ensure that the left cloth winding roller and the right cloth winding roller have the same rotational speed, and the two The outer diameter is the same and the center shaft is exactly the same, which can ensure the stable transfer of the cloth between the left and right cloth rolls.

Preferably, electronic liquid level devices are installed on the inner wall of the dyeing tank, and the electronic liquid level devices are evenly distributed on the surrounding walls of the dyeing tank.

By adopting the above technical solution, electronic liquid level devices are installed on the surrounding walls of the dyeing tank, and the cloth is conveyed in the dyeing tank under the action of the cloth guide roller, which will inevitably cause fluctuations in the liquid level in the dyeing tank. The only electronic liquid level gauge is adopted, and electronic liquid level gauges are installed around the dyeing tank, which can avoid the influence of page fluctuations on the liquid level measurement of the dyeing tank, and obtain more accurate data, so as to better control the effect of the spare dyeing bath on the liquid level measurement of the dyeing tank. The dye tank is replenished with dye liquor.

Preferably, the upper surface of the main body of the jigger is provided with a slideway adapted to the sliding assembly, the slideway is composed of two mutually parallel slide rails, and the sliding assembly includes a support plate connected to the shell and a steering wheel on both sides of the support plate The thickness of the support plate is the same as the distance between the slide rails, and the wheel surface used by the steering wheel is a groove adapted to the slide rail.

By adopting the above technical solution, the slideway on the upper surface of the main body of the jigger is used for the transmission of the casing, the sliding assembly installed at the bottom of the passenger casing realizes the limiting effect through the support plate and the slideway, and the steering wheels on both sides of the support plate The groove of the jigger is adapted to the sliding rail, which can facilitate the fitting of the casing on the main body of the jigger.

Preferably, the spray rods are respectively connected to the standby dyeing tank through pipes, and the spray rods are arranged in the casing, and the bottom of the spray rods are evenly distributed with a plurality of spray nozzles.

By adopting the above technical solution, the spray rod is connected to the standby dyeing tank through a pipeline, and the dye liquor in the standby dyeing tank can be sprayed onto the cloth through the spray rod. Spray evenly so that the fabric is dyed evenly.

Preferably, an annular groove is provided at the connection between the main body of the jigger and the shell, and the outer ring of the annular groove is annularly distributed with a number of threaded perforations, the annular groove is filled with a sealing layer, and the connection between the shell and the main body of the jigger is provided with a ring groove. Install the bolts that fit the threaded holes.

By adopting the above technical solution, the annular groove provided at the connection between the main body of the jigger and the shell can make the connection between the main body of the jigger and the shell tight, and the sealing layer in the annular groove can be installed on the main body of the jigger. The outer shell of the jigger is effectively sealed to ensure the stability of the temperature and pressure of the dyed fabric in the outer shell. The outer shell is fixedly connected with the threads on the main body of the jigger through annularly distributed bolts, which strengthens the connection and ensures the sealing mechanism in the shell.

Preferably, the return plate on the rewinding frame is movably connected to the reeling frame, and an adjustment knob for adjusting the angle between the return plate and the reeling frame is installed at the connection.

By adopting the above technical solution, the reflow plate on the winding frame is movably connected with the rewinding frame. During the dyeing process of the jigger, the reflow plate is rotated up, and the shell is fitted on the main body of the jigger. After the dyeing of the jigger is completed, the When the fabric is wound, the return plate is put down, one end is placed on the edge of the dyeing tank, and the other end is at the bottom of the cloth pressing mechanism.

Preferably, the central rotating shafts of the lower pressing roller and the winding roller in the cloth pressing mechanism are driven by a pulley, both ends of the central rotating shaft of the upper pressing roller are connected to the driving cylinder through the slider connection, and the frame body of the winding frame is provided with The chute to which the slider is adapted.

By adopting the above technical solution, the lower pressing roller and the winding roller are driven by the pulley, so that the two can rotate synchronously, so that the flattened cloth can be rolled up by the winding roller smoothly. The end is connected with the driving cylinder through the sliding block, and the sliding block can be moved in the chute on the rewinding frame by the action of the driving cylinder, so as to adjust the distance between the upper pressing roller and the lower pressing roller.

To sum up, the present application includes at least one of the following beneficial technical effects:

1. On the dyeing tank of the jigger, a spray rod is used to spray the dye on the left and right rolls, which can not only dye the fabric, make the dyeing effect of the fabric more effective, but also make the heated The dye spray belt is preheated on the left cloth roll and the right roll to prevent the cloth from suddenly moving from a low temperature place to a high temperature dye tank and causing quality problems;

2. The jigger can be informed by installing an electronic liquid level device in the dyeing tank without setting an observation window on the shell, so that the dyeing liquid in the spare dyeing liquid tank is supplied to the dyeing tank through the water pump to ensure the dyeing of the jigger. the quality of the cloth;

3. The winder on the side of the jigger adopts a cloth pressing mechanism and a return plate, which can send out the excess dye liquor in the fabric and recycle it into the dye tank through the return plate, which effectively reduces the dye liquor. waste and pollution to the environment.

Description of drawings

Fig. 1 is a kind of structure schematic diagram when the shell of a kind of high-efficiency and environment-friendly jigger is opened to wind up the cloth;

Figure 2 is a schematic structural diagram of a high-efficiency and environment-friendly jigger when jigging is working.

Description of reference numerals: 1. Main body of the jigger; 11. Dyeing tank; 111. Electronic liquid level device; 12. Left cloth winding roller; 13. Right cloth winding roller; 151, shower head; 16, spare dye bath; 161, heating pipe; 17, slideway; 18, annular groove; 19, thread perforation; 2, shell; 21, sliding assembly; 211, support plate; 212, steering wheel; 22, bolts; 3, rewinding frame; 31, cloth pressing mechanism; 311, upper pressing roller; 3111, sliding block; 312, lower pressing roller; 313, driving cylinder; 32, return plate; 321, adjusting knob; 33. Rewinding roller; 34. Chute.

Detailed ways

The present application will be further described in detail below in conjunction with accompanying drawings 1-2.

The embodiment of the present application discloses a high-efficiency and environment-friendly jigger.

Referring to Figures 1 and 2, a high-efficiency and environment-friendly jigger includes a main body 1, a casing 2 and a winding frame 3; The cloth winding roller 13 and several cloth guide rollers 14, the cloth guide roller 14 is installed in the dyeing tank 11, the left cloth winding roller 12 and the right cloth winding roller 13 are installed above the tank body, and the left cloth winding part roller and the right cloth winding roller A spray rod 15 is installed above the roller 13; the casing 2 is fitted on the dyeing tank 11, the left cloth winding roller 12 and the right cloth winding roller 13, and the bottom of the casing 2 is slidably connected to the main body 1 of the jigger through a sliding assembly 21. , the end of the shell 2 is sealed with the frame body; the side of the main body 1 of the jigger away from the shell 2 is also provided with a spare dye liquor pool 16, and the bottom of the dye tank 11 and the spare dye pool are installed with heating pipes 161, standby The dye liquor pool 16 is respectively connected with the dye tank 11 and the spray rod 15 through the pipeline, and a water pump is installed on the pipeline; The upper cloth pressing mechanism 31 , the return plate 32 and the take-up roller 33 ; The main body 1 of the jigger is the main place for fabric jigging. It is equipped with a heating device, and is set on the main body 1 of the jigger through the shell 2 to achieve the effect of sealing and heat preservation, so that the jigger can be used in different temperature environments. Jigging needs. The winding frame 3 is a device for winding the fabric after the jigging is completed. It can flatten the jigged fabric, expel the residual dyeing liquid in the fabric, and at the same time flatten the fabric, which can be recycled after the dyeing liquid is discharged. To the dyeing tank 11, the waste of dyeing liquor and the pollution to the environment are effectively avoided. The left cloth winding roller 12 and the right cloth winding roller 13 on the main body 1 of the jigger allow the cloth to pass through the dyeing and washing of the dyeing tank 11 through the operation of unwinding and winding, and through the guiding action of the guide rollers in the dyeing tank 11, the cloth It can fully contact with the dye liquor to achieve better jigging effect. And on the left cloth roll 12 and the right cloth roll 13, a spray rod 15 connected to the standby dye liquor tank 16 is installed, and the spray rod 15 can spray the dye liquor on the cloth winding machine, so that the dye liquor is immersed in the dye tank 11 First, spray the dye liquor on the fabric, so that the fabric can be dyed more evenly, and the color difference is not easy to appear in the dyeing, and the heated dye is sprayed on the fabric first. When the fabric enters the dye tank 11 with a higher temperature, Excessive temperature changes cause defects in the quality of the fabric. Heating pipes 161 are installed at the bottoms of both the dye tank 11 and the standby dye liquor pool 16 to ensure that the dye liquor reaches the required temperature. The upper cloth pressing mechanism 31 of the winding frame 3 presses the dyed cloth by the action between the upper and lower rollers and the lower pressing roller 312, and discharges the dyeing liquid in it, and guides it back to the dyeing tank 11 through the return plate 32. The driving cylinder 313 on the pressing roller 311 can drive the upper pressing roller 311 to move up and down, so as to control the distance between the upper pressing roller 311 and the lower pressing roller 312 according to the cloth of different thickness.

Referring to Figure 1 and Figure 2, the main body 1 of the jigger is an inverted "T" type structure, the central rotating shafts of the left cloth winding roller 12 and the right cloth winding roller 13 are connected with the main body 1 of the dye jigger through bearings, and the central rotating shaft of the jigger The side of the main body 1 away from the dye tank 11 is driven by the same motor gear. The central shafts of the left cloth winding roller 12 and the right cloth winding roller 13 on the main body 1 of the jigger are driven by the same motor gear, which can ensure that the left cloth winding roller 12 and the right cloth winding roller 13 have the same rotational speed, and the outer The diameter is the same and the central shaft is exactly the same, which can ensure the stable transmission of the cloth between the left cloth winding roller 12 and the right cloth winding roller 13.

Referring to FIGS. 1 and 2 , an electronic liquid level device 111 is installed on the inner wall of the dyeing tank 11 , and the electronic liquid level device 111 is evenly distributed on the surrounding walls of the dyeing tank 11 . Electronic liquid level devices 111 are installed on the surrounding walls of the dyeing tank 11. The cloth is conveyed in the dyeing tank 11 under the action of the cloth guide roller 14. At this time, the liquid level in the dyeing tank 11 will inevitably fluctuate. The only electronic liquid level indicator 111 is installed around the dyeing tank 11, which can avoid the influence of page fluctuations on the liquid level measurement of the dyeing tank 11, and obtain more accurate data, so as to better control the standby dyeing. The liquid pool 16 replenishes the dyeing liquid to the dyeing tank 11 .

1 and 2, the upper surface of the main body 1 of the jigger is provided with a slideway 17 adapted to the sliding assembly 21. The slideway 17 is composed of two parallel slide rails, and the slide assembly 21 includes a The support plate 211 and the steering wheels 212 on both sides of the support plate 211, and the thickness of the support plate 211 is the same as the distance between the slide rails. The slideway 17 on the upper surface of the main body 1 of the jigger is used for the transmission of the casing, the sliding assembly 21 installed at the bottom of the passenger casing realizes the limiting effect through the support plate 211 and the slideway 17 , the steering wheels 212 on both sides of the support plate 211 The grooves on the jigger are adapted to the sliding rails, which can facilitate the fitting of the casing on the main body 1 of the jigger.

1 and 2 , the spray rods 15 are respectively connected to the standby dyeing tank through pipes, and the spray rods 15 are arranged in the casing, and the bottom of the spray rods 15 is evenly distributed with a plurality of shower heads 151 . The spray rod 15 is connected to the standby dyeing tank through a pipeline, and the dye liquor in the standby dyeing tank can be sprayed onto the cloth through the spray rod 15. The spray nozzles 151 evenly distributed at the bottom of the spray rod 15 can evenly spray the surface of the cloth. spray to make the fabric evenly dyed.

Referring to Figure 1 and Figure 2, an annular groove 18 is provided at the connection between the main body 1 of the jigger and the casing 2, and the outer ring of the annular groove 18 is annularly distributed with a number of threaded perforations 19, and the annular groove 18 is filled with a sealing layer , a bolt 22 adapted to the threaded hole 19 is installed at the connection between the casing 2 and the main body 1 of the jigger. The annular groove 18 provided at the connection between the main body 1 of the jigger and the shell 2 can make the connection between the main body 1 and the shell of the jigger tight, and the sealing layer in the annular groove 18 can be installed on the main body 1 of the jigger. The outer shell 2 is effectively sealed to ensure the stability of the temperature and pressure of the dyed cloth in the outer shell 2. The outer shell 2 is fixedly connected with the threads on the main body 1 of the jigger through the annularly distributed bolts 22, which strengthens the connection and ensures the outer shell. 2 inside the sealing mechanism.

Referring to FIGS. 1 and 2 , the return plate 32 on the rewinding frame 3 is movably connected to the reeling frame 3 , and an adjustment knob 321 for adjusting the angle between the return plate 32 and the reeling frame 3 is installed at the connection. The return plate 32 on the winding frame 3 is movably connected to the winding frame 3. During the dyeing process of the jigger, the return plate 32 is rotated up, the casing 2 is fitted on the main body 1 of the jigger, and the dyeing of the jigger is completed, and the When the cloth is wound up, the return plate 32 is put down, one end is placed on the edge of the dyeing tank 11 , and the other end is at the bottom of the cloth pressing mechanism 31 .

Referring to FIGS. 1 and 2 , the central shafts of the lower pressing roller 312 and the winding roller 33 in the cloth pressing mechanism 31 are driven by a pulley, and both ends of the central shaft of the upper pressing roller 311 are connected to the driving cylinder 313 through the slider 3111, and The frame body of the rewinding frame 3 is provided with a chute 34 adapted to the slider 3111 . The lower pressing roller 312 and the winding roller 33 are driven by the pulley, which can make the two rotate synchronously, so that the flattened cloth can be rolled up by the winding roller 33 smoothly, and the two ends of the central rotating shaft of the upper pressing roller 311 pass through. The sliding block 3111 is connected with the driving cylinder 313, and the sliding block 3111 can be moved in the chute 34 on the frame body of the rewinding frame 3 by the action of the driving cylinder 313, so as to adjust the distance between the upper pressing roller 311 and the lower pressing roller 312. distance.

The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (8)

1. The utility model provides a high-efficient environment-friendly jig dyeing machine which characterized in that: comprises a jig dyeing machine main body (1), a shell (2) and a winding frame (3); the jig dyeing machine is characterized in that a dye vat (11), a left cloth roller (12), a right cloth roller (13) and a plurality of cloth guide rollers (14) are arranged on the jig dyeing machine main body (1), the cloth guide rollers (14) are arranged in the dye vat (11), the left cloth roller (12) and the right cloth roller (13) are arranged above a bath body, and spray rods (15) are arranged above the left cloth roller and the right cloth roller (13); the shell (2) is sleeved on the dye vat (11), the left cloth roller (12) and the right cloth roller (13), the bottom of the shell (2) is connected with the jig dyeing machine main body (1) in a sliding mode through a sliding assembly (21), and the end portion of the shell (2) is connected with the frame body in a sealing mode; a standby dyeing liquid tank (16) is further arranged on one side, away from the shell (2), of the jig dyeing machine main body (1), heating pipes (161) are mounted at the bottoms of the dyeing tank (11) and the standby dyeing tank, the standby dyeing liquid tank (16) is respectively communicated with the dyeing tank (11) and the spray rod (15) through pipelines, and water pumps are mounted on the pipelines; the winding frame (3) is arranged on the side edge of the dye vat (11), and the winding frame (3) comprises a cloth pressing mechanism (31), a reflux plate (32) and a winding roller (33) which are arranged on a frame body; the cloth pressing mechanism (31) consists of an upper pressing roller (311), a lower pressing roller (312) and a driving cylinder (313) arranged on the upper pressing roller (311).

2. The efficient and environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: the jig dyeing machine is characterized in that the jig dyeing machine main body (1) is of an inverted T-shaped structure, a central rotating shaft of the left cloth roller (12) and the right cloth roller (13) is connected with the jig dyeing machine main body (1) through a bearing, and one side, far away from the dyeing tank (11), of the center rotating shaft jig dyeing machine main body (1) is driven by the same motor gear.

3. The efficient environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: the inner wall of the dye vat (11) is provided with an electronic liquid level device (111), and the electronic liquid level devices (111) are uniformly distributed on the peripheral wall of the dye vat (11).

4. The efficient and environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: the upper surface of jig dyeing machine main part (1) is provided with slide (17) with slip subassembly (21) adaptation, slide (17) comprise two slide rails that are parallel to each other, slip subassembly (21) include backup pad (211) and the directive wheel (212) of backup pad (211) both sides of being connected with the casing, and the thickness of backup pad (211) is the same with the interval of slide rail, the wheel face that directive wheel (212) adopted is the recess with the slide rail adaptation.

5. The efficient environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: the spray rod (15) is respectively connected with the standby dye vat through a pipeline, the spray rod (15) is arranged in the shell, and a plurality of spray nozzles (151) are uniformly distributed at the bottom of the spray rod (15).

6. The efficient and environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: the jig dyeing machine is characterized in that an annular groove (18) is formed in the joint of the jig dyeing machine main body (1) and the shell (2), a plurality of threaded through holes (19) are annularly distributed in the outer ring of the annular groove (18), a sealing layer is filled in the annular groove (18), and bolts (22) matched with the threaded through holes (19) are installed at the joint of the shell (2) and the jig dyeing machine main body (1).

7. The efficient and environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: return flow board (32) and rolling frame (3) swing joint on rolling frame (3), adjust knob (321) that are used for adjusting return flow board (32) and rolling frame (3) angle are installed to the junction.

8. The efficient and environment-friendly jig dyeing machine as claimed in claim 1, characterized in that: the central rotating shaft of a lower pressing roller (312) and a winding roller (33) in the cloth pressing mechanism (31) is in belt pulley transmission, two ends of the central rotating shaft of the upper pressing roller (311) are connected with a driving cylinder (313) through a sliding block (3111), and a sliding groove (34) matched with the sliding block (3111) is formed in the frame body of the winding frame (3).

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