CN216910524U - It prevents blocking up rape comminution device for feeding of function to possess - Google Patents
It prevents blocking up rape comminution device for feeding of function to possess Download PDFInfo
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- CN216910524U CN216910524U CN202220246049.5U CN202220246049U CN216910524U CN 216910524 U CN216910524 U CN 216910524U CN 202220246049 U CN202220246049 U CN 202220246049U CN 216910524 U CN216910524 U CN 216910524U
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- 230000000903 blocking effect Effects 0.000 title claims 2
- 239000000463 material Substances 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims 3
- 239000004459 forage Substances 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 10
- 244000188595 Brassica sinapistrum Species 0.000 description 15
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 15
- 238000010586 diagram Methods 0.000 description 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/145—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
- B02C18/225—Feed means of conveyor belt and cooperating roller type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/164—Prevention of jamming and/or overload
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
- Threshing Machine Elements (AREA)
Abstract
本实用新型涉及一种具备防堵塞功能的饲用油菜切碎装置，包括饲用油菜切碎装置和防堵塞侧刮板两部分。所述的饲用油菜切碎装置由输送带、喂入辊、切碎刀具和抛出口所组成。所述的切碎刀具由定刀、动刀及安装在机架上的刀架组成。所述的防堵塞侧刮板安装在刀架上，和动刀呈20°角。本实用新型通过在刀架上加装侧刮板，使其和切碎动刀呈特定角度，以防止在饲用油菜切碎过程中发生堵塞。
The utility model relates to a forage rape chopping device with an anti-clogging function, which comprises two parts, a forage rape chopping device and an anti-clogging side scraper. The forage rape chopping device is composed of a conveyor belt, a feeding roller, a chopping knife and a throwing port. The shredding knife is composed of a fixed knife, a movable knife and a knife holder installed on the frame. The anti-clogging side scraper is installed on the knife holder and is at an angle of 20° with the moving knife. In the utility model, a side scraper is installed on the knife holder to make it form a specific angle with the chopping movable knife, so as to prevent clogging during the chopping process of the forage rape.
Description
技术领域technical field
本实用新型涉及一种饲用油菜切碎装置，尤其是涉及一种饲用油菜切碎过程中防堵塞的装置。The utility model relates to a chopping device for forage rape, in particular to a device for preventing clogging during the chopping process of forage rape.
背景技术Background technique
我国是世界第一大菜油消费国，若能充分利用油菜茎杆进行饲喂，可大大提高油菜的利用率，饲用油菜盛花期生物量大、营养含量高，作为优质鲜饲和青贮饲料作物极具发展潜力。然而现有的收获机的切碎效果较差，切碎手段的落后成为了限制大规模种植饲用油菜的主要因素。因此，研发一种适用于饲用油菜收获后切碎的装置，对大规模种植饲用油菜做青饲料十分有必要。my country is the world's largest consumer of rapeseed oil. If we can make full use of rapeseed stems for feeding, the utilization rate of rape Great potential for development. However, the cutting effect of the existing harvester is poor, and the backward cutting method has become the main factor restricting the large-scale planting of forage rape. Therefore, it is necessary to develop a device suitable for post-harvest chopping of forage rapeseed, which is necessary for large-scale planting of forage rapeseed as green fodder.
针对现有青饲料收获机不适用于饲用油菜的切碎，并且会使油菜因受过度揉搓挤压，堵塞罩壳、汁水溢出营养流失严重、物料呈现糊状无法饲喂等问题。本装置通过在刀架上加装特定角度的侧刮板来解决饲用油菜的切碎过程中容易发生堵塞和切碎不均匀的问题。In view of the problems that the existing green forage harvester is not suitable for the chopping of rapeseed for feeding, and the rapeseed will be excessively rubbed and squeezed, the casing will be blocked, the juice overflows and the nutrition loss is serious, and the material is mushy and cannot be fed. The device solves the problems of easy clogging and uneven chopping during the chopping process of forage rape by adding a side scraper with a specific angle on the knife holder.
实用新型内容Utility model content
本实用新型针对饲用油菜因含水量高容易被挤压碾碎出汁水以及切碎装置易发生堵塞的问题，设计了一种加装侧刮板用于防堵饲用油菜切碎过程中产生堵塞的切碎装置，可以保证及时清除堵塞和饲用油菜的均匀切碎。Aiming at the problems that the rapeseed for feeding is easy to be squeezed and crushed to produce juice due to its high water content and the chopping device is prone to clogging, the utility model designs a side scraper for preventing clogging of the rapeseed for feeding during the chopping process. The clogged chopping device can ensure timely removal of clogging and uniform chopping of forage rape.
本实用新型的上述技术问题是通过下述方案得以解决的。The above technical problems of the present invention are solved by the following solutions.
一种具备防堵塞功能的饲用油菜切碎装置，包括箱体，箱体一侧连接着送料装置，其特征在于：所述的箱体内装有切碎主轴(22)，动刀(20)安装在切碎主轴(22)上，定刀(23)安装在机架(5)上，侧刮板(21)安装在切碎主轴(22)上，切碎主轴(22)伸出箱体部分上装有小带轮(9)，小带轮(9)上装有皮带(8)和电机上的大带轮(7)相连接，所述箱体另一侧安装有配合切碎装置使用的抛送装置。A chopping device for forage rapeseed with an anti-clogging function, comprising a box body, one side of the box body is connected with a feeding device, and characterized in that the box body is provided with a chopping spindle (22), a moving knife (20) Installed on the shredding spindle (22), the fixed knife (23) is installed on the frame (5), the side scraper (21) is installed on the shredding spindle (22), and the shredding spindle (22) extends out of the box A small pulley (9) is installed on the part, and a belt (8) is installed on the small pulley (9) to connect with the large pulley (7) on the motor. The other side of the box is equipped with a chopping device. Throwing device.
所述的一种具备防堵塞功能的饲用油菜切碎装置，其特征在于：所述侧刮板(21)安装在切碎主轴(22)上，切碎主轴(22)通过轴承(18)安装在机架(5)上，侧刮板(21)和动刀(20)呈20°角。The device for shredding rapeseed for feed with an anti-clogging function is characterized in that: the side scraper (21) is mounted on the shredding main shaft (22), and the shredding main shaft (22) passes through the bearing (18) Installed on the frame (5), the side scraper (21) and the movable knife (20) form an angle of 20°.
所述的一种具备防堵塞功能的饲用油菜切碎装置，其特征在于：所述送料装置包括输送带(1)，输送带(1)安装在喂入辊一侧，喂入辊另一侧是切碎装置，喂入辊分为上下辊，下喂入辊(16)上装有齿轮，下喂入辊(16)上的齿轮和切碎主轴(22)上的大齿轮啮合。The above-mentioned device for shredding rapeseed for feed with an anti-clogging function is characterized in that: the feeding device comprises a conveyor belt (1), the conveyor belt (1) is installed on one side of the feeding roller, and the other side of the feeding roller is The side is the shredding device, the feeding roller is divided into upper and lower rollers, the lower feeding roller (16) is equipped with a gear, and the gear on the lower feeding roller (16) meshes with the large gear on the shredding spindle (22).
所述的一种具备防堵塞功能的饲用油菜切碎装置，其特征在于：所述抛送装置位于切碎装置的另一侧，抛送装置上的抛送盖(4)安装在机架(5)上。The above-mentioned chopping device for forage rapeseed with anti-clogging function is characterized in that: the throwing device is located on the other side of the chopping device, and the throwing cover (4) on the throwing device is installed on the rack (5) on.
本实用新型设置有防堵塞侧刮板，可以解决饲用油菜在切碎过程中因受过度揉搓挤压导致切碎的油菜呈现糊状并造成切碎装置堵塞的问题。The utility model is provided with an anti-clogging side scraper, which can solve the problem that the chopped rapeseed is mushy and the chopping device is blocked due to excessive rubbing and squeezing during the chopping process.
附图说明Description of drawings
下面结合附图对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
图1为本实用新型整体结构图。Fig. 1 is the overall structure diagram of the utility model.
图2为本实用新型整体结构等轴测视图。FIG. 2 is an isometric view of the overall structure of the utility model.
图3为本实用新型整体结构后视示意图。FIG. 3 is a schematic diagram of the rear view of the overall structure of the utility model.
图4为本实用新型喂入机构示意图。Figure 4 is a schematic diagram of the feeding mechanism of the present invention.
图5为本实用新型刀具结构示意图。FIG. 5 is a schematic diagram of the structure of the tool of the present invention.
其中：1—输送带、2—上喂入辊、3—上喂入辊传动轴、4—抛送盖、5—机架、6—电动机、7—大带轮、8—皮带、9—小带轮、10—上喂入辊传动轴链轮、11—上喂入辊链轮、12—下喂入辊链轮、13—输送带链条、14—输送带链轮、15—弹簧、16—下喂入辊、17—输送带传动轴、18—轴承、19—螺栓、20—动刀、21—侧刮板、22—切碎主轴、23—定刀。Among them: 1—conveyor belt, 2—upper feeding roller, 3—upper feeding roller drive shaft, 4—throwing cover, 5—frame, 6—motor, 7—large pulley, 8—belt, 9— Small pulley, 10—upper feed roller drive shaft sprocket, 11—upper feed roller sprocket, 12—lower feed roller sprocket, 13—conveyor belt chain, 14—conveyor belt sprocket, 15—spring, 16—lower feeding roller, 17—conveyor belt drive shaft, 18—bearing, 19—bolt, 20—moving knife, 21—side scraper, 22—cutting spindle, 23—fixed knife.
具体实施方式Detailed ways
面结合附图对本实用新型作进一步说明。The present utility model will be further described with reference to the accompanying drawings.
本实用新型为一种具备防堵塞功能的饲用油菜切碎装置，由输送带(1)、上喂入辊(2)、下喂入辊(16)、动刀(20)、定刀(23)、侧刮板(21)抛送盖(4)组成。The utility model relates to a chopping device for rapeseed for feeding with an anti-clogging function, comprising a conveyor belt (1), an upper feeding roller (2), a lower feeding roller (16), a movable knife (20), a fixed knife ( 23), the side scraper (21) is formed by throwing the cover (4).
三片倾斜动刀(20)安装在驱动刀片运动的切碎主轴(22)上，定刀(23)由螺栓(19)固定在机架(5)上，侧刮板(21)安装在切碎主轴(22)上，切碎主轴(22)通过轴承(18)安装在机架(5)上。在油菜切碎的过程中，由于部分茎秆未被切到，而是直接被卷入缝隙中，致使切刀间隙发生堵塞，进而影响刀的转速。因此，在动刀(20)的一侧加装一个侧刮板(21)，对未被切到的油菜茎秆进行二次切碎，以免造成堵塞，降低油菜切碎的效率。The three inclined movable knives (20) are mounted on the shredding spindle (22) that drives the movement of the blades, the fixed knives (23) are fixed on the frame (5) by bolts (19), and the side scrapers (21) are mounted on the cutting On the shredding main shaft (22), the shredding main shaft (22) is mounted on the frame (5) through the bearing (18). In the process of chopping rape, some of the stalks are not cut, but are directly involved in the gap, causing the gap between the cutters to be blocked, which in turn affects the rotational speed of the knife. Therefore, a side scraper (21) is installed on one side of the movable knife (20) to shred the uncut rape stalks for a second time, so as to avoid clogging and reduce the efficiency of chopping the rape.
链条安装在上下喂入辊(16)的链轮上，切碎主轴(22)上的齿轮和下喂入辊(16)上的齿轮啮合，切碎主轴(22)转动带动下喂入辊(16)转动，安装在上喂入辊(2)上方，上喂入辊传动轴(3)上的齿轮和下喂入辊(16)上的齿轮啮合，上喂入辊传动轴链轮(10)和上喂入辊链轮(11)通过链条传动带动上喂入辊(11)转动。上喂入辊链轮(12)和下喂入辊链轮(12)通过链传动带动下喂入辊(16)转动，上下喂入辊之间由弹簧(15)连接，当喂入油菜量较大的时候，弹簧(15)在上下喂入辊的作用下被拉长，上下喂入辊的间隙变大。通过上下喂入辊之间的弹簧(15)的自适应调节，实现了油菜喂入量的自适应调节。The chain is installed on the sprockets of the upper and lower feeding rollers (16), the gears on the shredding main shaft (22) mesh with the gears on the lower feeding roller (16), and the shredding main shaft (22) rotates to drive the lower feeding roller ( 16) Rotate and install above the upper feeding roller (2), the gear on the upper feeding roller drive shaft (3) meshes with the gear on the lower feeding roller (16), and the upper feeding roller drive shaft sprocket (10) ) and the upper feeding roller sprocket (11) drive the upper feeding roller (11) to rotate through the chain drive. The upper feeding roller sprocket (12) and the lower feeding roller sprocket (12) drive the lower feeding roller (16) to rotate through the chain drive, and the upper and lower feeding rollers are connected by a spring (15). When it is larger, the spring (15) is elongated under the action of the upper and lower feeding rollers, and the gap between the upper and lower feeding rollers becomes larger. Through the self-adaptive adjustment of the spring (15) between the upper and lower feeding rollers, the self-adaptive adjustment of the feeding amount of rapeseed is realized.
在油菜切碎抛出的位置加装了抛送盖(4)，抛送盖(4)安装在机架(5)上，抛送盖(4)的角度可以根据实际工作过程中油菜抛出需要进行调节。A throwing cover (4) is installed at the position where the rapeseed is chopped and thrown, the throwing cover (4) is installed on the rack (5), and the angle of the throwing cover (4) can be thrown according to the actual working process. Adjustment is required.
一种具备防堵塞功能的饲用油菜切碎装置的饲用油菜切碎装置在工作时，其工作过程如下：饲用油菜由输送带(1)送入喂入口，饲用油菜在上喂入辊(2)、下喂入辊(16)的挤压作用下被喂入切碎装置，在切碎装置中的定刀(23)、动刀(20)和侧刮板(21)的作用下被切碎，切碎后的油菜在切碎主轴(22)高速运转产生的离心力作用下经过抛送盖(4)被抛出。When a forage rape chopper with an anti-clogging function is in operation, the working process is as follows: the forage rape is fed into a feeding inlet by a conveyor belt (1), and the forage rape is fed on the top. The roller (2) and the lower feeding roller (16) are fed into the shredding device under the squeezing action of the fixed knife (23), the movable knife (20) and the side scraper (21) in the shredding device. The shredded rape is thrown out through the throwing cover (4) under the action of centrifugal force generated by the high-speed operation of the shredding main shaft (22).
Claims (4)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110575755.4A CN113275104A (en) | 2021-05-26 | 2021-05-26 | Feeding rape chopping device based on PLC automatic blockage clearing system |
| CN2021105757554 | 2021-05-26 |
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| Publication Number | Publication Date |
|---|---|
| CN216910524U true CN216910524U (en) | 2022-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110575755.4A Withdrawn CN113275104A (en) | 2021-05-26 | 2021-05-26 | Feeding rape chopping device based on PLC automatic blockage clearing system |
| CN202220246049.5U Expired - Fee Related CN216910524U (en) | 2021-05-26 | 2022-01-30 | It prevents blocking up rape comminution device for feeding of function to possess |
| CN202210113443.6A Pending CN114192258A (en) | 2021-05-26 | 2022-01-30 | Feeding rape chopping device based on PLC automatic blockage clearing system |
| CN202210113434.7A Pending CN114192257A (en) | 2021-05-26 | 2022-01-30 | It prevents blocking up rape comminution device for feeding of function to possess |
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| CN202110575755.4A Withdrawn CN113275104A (en) | 2021-05-26 | 2021-05-26 | Feeding rape chopping device based on PLC automatic blockage clearing system |
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| CN202210113443.6A Pending CN114192258A (en) | 2021-05-26 | 2022-01-30 | Feeding rape chopping device based on PLC automatic blockage clearing system |
| CN202210113434.7A Pending CN114192257A (en) | 2021-05-26 | 2022-01-30 | It prevents blocking up rape comminution device for feeding of function to possess |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116459901A (en) * | 2023-03-29 | 2023-07-21 | 石河子大学 | Efficient membrane impurity bundling crusher |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751110B (en) * | 2021-09-07 | 2022-08-05 | 海汇集团有限公司 | Intelligent blockage clearing system for mine aggregate production line |
-
2021
- 2021-05-26 CN CN202110575755.4A patent/CN113275104A/en not_active Withdrawn
-
2022
- 2022-01-30 CN CN202220246049.5U patent/CN216910524U/en not_active Expired - Fee Related
- 2022-01-30 CN CN202210113443.6A patent/CN114192258A/en active Pending
- 2022-01-30 CN CN202210113434.7A patent/CN114192257A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116459901A (en) * | 2023-03-29 | 2023-07-21 | 石河子大学 | Efficient membrane impurity bundling crusher |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114192258A (en) | 2022-03-18 |
| CN113275104A (en) | 2021-08-20 |
| CN114192257A (en) | 2022-03-18 |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220708 |