CN216894498U - A spray dust collector for mine operation - Google Patents
A spray dust collector for mine operation Download PDFInfo
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- CN216894498U CN216894498U CN202220392137.6U CN202220392137U CN216894498U CN 216894498 U CN216894498 U CN 216894498U CN 202220392137 U CN202220392137 U CN 202220392137U CN 216894498 U CN216894498 U CN 216894498U
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- 239000007921 spray Substances 0.000 title claims abstract description 56
- 239000000428 dust Substances 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 93
- 238000001035 drying Methods 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 238000000889 atomisation Methods 0.000 claims abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 20
- 238000005065 mining Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 14
- 238000005086 pumping Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000523 sample Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000003595 mist Substances 0.000 abstract description 4
- 239000003245 coal Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本实用新型涉及一种喷雾除尘装置,特别涉及一种用于矿山作业的喷雾除尘装置,属于矿山作业技术领域。The utility model relates to a spray dust removal device, in particular to a spray dust removal device used for mining operations, belonging to the technical field of mining operations.
背景技术Background technique
在矿山开采煤矿的过程中,随着煤矿产量及生产机械化程度的提高,矿山的粉尘浓度呈增长趋势,传统的矿山除尘多为人工手持除尘装置喷洒清水进行除尘,传统除尘装置喷洒范围小,除尘效率低,且在除尘的过程中矿山内气流中的湿度逐渐降低,易导致矿山内煤矿的质量下降。In the process of mining coal mines, with the improvement of coal production and the degree of production mechanization, the concentration of dust in mines is increasing. The traditional mine dust removal is mostly manual hand-held dust removal devices to spray clean water for dust removal. The efficiency is low, and the humidity in the air flow in the mine gradually decreases during the dust removal process, which easily leads to a decline in the quality of the coal in the mine.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于矿山作业的喷雾除尘装置,以解决上述背景技术中提出的除尘效率低,除尘过程易造成煤矿质量下降的问题。The purpose of the present utility model is to provide a spray dust removal device for mine operation, so as to solve the problems of low dust removal efficiency and easy dedusting process of coal mine quality as proposed in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于矿山作业的喷雾除尘装置,包括箱体,所述箱体底端的四角均固定设有滚轮,所述箱体一侧的底部固定设有水箱,所述箱体内部的底部设有雾化组件,所述箱体内部一侧的顶部设有喷洒组件,所述箱体另一侧的底部设有干燥组件,所述箱体内部的中部固定设有隔板,所述隔板的顶端固定设有第一抽风机,所述隔板的表面开设有若干个通孔,所述箱体底端的中部开设有进风孔。In order to achieve the above purpose, the utility model provides the following technical solutions: a spray dust removal device for mining operations, comprising a box body, the four corners of the bottom end of the box body are fixedly provided with rollers, and the bottom of one side of the box body is fixed There is a water tank, the bottom of the box is provided with an atomizing component, the top of one side of the box is provided with a spray component, the bottom of the other side of the box is provided with a drying component, and the inside of the box is provided with a spray component. The middle of the box is fixed with a partition, the top of the partition is fixed with a first exhaust fan, the surface of the partition is provided with a number of through holes, and the middle of the bottom end of the box is provided with air inlet holes.
作为本实用新型的一种优选技术方案,所述雾化组件包括水泵、两个雾化器、两个第一滑槽、滑板和两个微孔活性炭网,所述水泵固定设置在水箱的顶端,所述水泵的抽水端通过抽水管与水箱的内部相连通,所述水泵的出水端通过出水管与箱体的内部相连通,所述出水管的一端固定连接有雾化器,两个所述第一滑槽分别开设在箱体内部两侧的底部,两个所述第一滑槽之间滑动连接有滑板,所述滑板的中部固定设有微孔活性炭网。As a preferred technical solution of the present invention, the atomization assembly includes a water pump, two atomizers, two first chutes, a sliding plate and two microporous activated carbon meshes, and the water pump is fixedly arranged at the top of the water tank , the suction end of the water pump is communicated with the interior of the water tank through a water pump, the water outlet end of the water pump is communicated with the interior of the tank through a water outlet pipe, and an atomizer is fixedly connected to one end of the water outlet pipe, and the two The first chutes are respectively opened at the bottoms of both sides of the inside of the box body, a sliding plate is slidably connected between the two first chutes, and a microporous activated carbon mesh is fixed in the middle of the sliding plate.
作为本实用新型的一种优选技术方案,所述喷洒组件包括驱动电机、第一转轴、第一锥齿轮、连接架、轴承、第二转轴、第二锥齿轮、安装架、喷淋管和若干个喷头,所述驱动电机固定设置在箱体内部一侧的顶部,所述驱动电机的传动轴固定连接有第一转轴,所述第一转轴的一端固定连接有第一锥齿轮,所述轴承固定设置在箱体背面的顶部,所述轴承的内壁转动连接有第二转轴,所述第二转轴的底端固定设有与第一锥齿轮啮合连接的第二锥齿轮,所述第二转轴的顶端固定连接有安装架,所述安装架的顶端固定连接有喷淋管,所述喷淋管转动连接在箱体顶端的中部,所述喷淋管的顶端固定连接有若干个喷头。As a preferred technical solution of the present invention, the spray assembly includes a drive motor, a first rotating shaft, a first bevel gear, a connecting frame, a bearing, a second rotating shaft, a second bevel gear, a mounting frame, a spray pipe and several The drive motor is fixedly arranged on the top of one side of the box, the drive shaft of the drive motor is fixedly connected with a first rotating shaft, one end of the first rotating shaft is fixedly connected with a first bevel gear, and the bearing It is fixedly arranged on the top of the back of the box, the inner wall of the bearing is rotatably connected with a second rotating shaft, and the bottom end of the second rotating shaft is fixedly provided with a second bevel gear meshingly connected with the first bevel gear. The top of the mounting frame is fixedly connected with a mounting frame, the top of the mounting frame is fixedly connected with a spray pipe, the spray pipe is rotatably connected to the middle of the top of the box, and the top of the spray pipe is fixedly connected with several spray heads.
作为本实用新型的一种优选技术方案,所述干燥组件包括干燥筒、筛板、第二抽风机、滤网和若干个加热管,所述干燥筒固定设置在箱体另一侧的底部,所述干燥筒为内部中空的筒状,所述干燥筒内部的中部固定设有筛板,所述筛板的顶端固定设有第二抽风机,所述干燥筒的底部固定设有滤网,所述干燥筒内部的顶部固定设有若干个加热管。As a preferred technical solution of the present invention, the drying assembly includes a drying cylinder, a sieve plate, a second exhaust fan, a filter screen and several heating pipes, and the drying cylinder is fixedly arranged at the bottom of the other side of the box body, The drying cylinder is in the shape of a hollow cylinder, the middle part of the drying cylinder is fixedly provided with a sieve plate, the top of the sieve plate is fixedly provided with a second exhaust fan, and the bottom of the drying cylinder is fixedly provided with a filter screen, Several heating pipes are fixed on the top of the inside of the drying cylinder.
作为本实用新型的一种优选技术方案,所述水箱背面的顶部开设有进水孔,所述水箱背面的底部开设有出水孔,所述进水孔的内壁和出水孔的内壁均螺纹连接有密封盖,所述滑板顶端的两侧均固定设有弹簧,两个所述弹簧的一端分别与两个第一滑槽顶部的内壁固定连接。As a preferred technical solution of the present invention, the top of the back of the water tank is provided with a water inlet hole, the bottom of the back of the water tank is provided with a water outlet hole, and the inner wall of the water inlet hole and the inner wall of the water outlet hole are threadedly connected with In the sealing cover, springs are fixed on both sides of the top of the slide plate, and one ends of the two springs are respectively fixedly connected to the inner walls of the tops of the two first sliding grooves.
作为本实用新型的一种优选技术方案,所述箱体顶端的中部开设有环形槽,所述环形槽的内壁转动连接有密封圈,所述密封圈固定设置在喷淋管的表面。As a preferred technical solution of the present invention, an annular groove is formed in the middle of the top of the box, and a sealing ring is rotatably connected to the inner wall of the annular groove, and the sealing ring is fixedly arranged on the surface of the spray pipe.
作为本实用新型的一种优选技术方案,所述干燥筒的一侧固定设有湿度控制器,所述湿度控制器的检测探头固定设置在干燥筒的内部,若干个所述加热管均通过湿度控制器与电源电性连接。As a preferred technical solution of the present invention, one side of the drying cylinder is fixedly provided with a humidity controller, the detection probe of the humidity controller is fixedly arranged inside the drying cylinder, and several of the heating pipes pass through the humidity The controller is electrically connected to the power source.
作为本实用新型的一种优选技术方案,所述箱体一侧的顶部固定设有开关面板,所述开关面板的表面分别设有第一抽风机开关、水泵开关、雾化器开关、驱动电机开关和第二抽风机开关,所述第一抽风机、水泵、雾化器、驱动电机和第二抽风机分别通过第一抽风机开关、水泵开关、雾化器开关、驱动电机开关和第二抽风机开关与电源电性连接。As a preferred technical solution of the present invention, a switch panel is fixed on the top of one side of the box, and the surface of the switch panel is respectively provided with a first exhaust fan switch, a water pump switch, an atomizer switch, and a drive motor. switch and the second blower switch, the first blower, water pump, atomizer, drive motor and second blower are respectively connected by the first blower switch, the water pump switch, the atomizer switch, the drive motor switch and the second blower switch. The fan switch is electrically connected with the power supply.
与现有技术相比,本实用新型的有益效果是:本实用新型一种用于矿山作业的喷雾除尘装置,通过雾化器将水泵出水管内部的水源进行雾化,水雾再通过第一抽风机的进风端抽取后引入喷淋管的内部,第一锥齿轮和第二锥齿轮啮合连接使第一锥齿轮转动带动第二锥齿轮和第二转轴转动,第二转轴带动喷淋管和若干个喷头转动,有效的提高了该喷雾装置的除尘效率;通过湿度控制器控制若干个加热管对干燥筒内流通的气流进行干燥,防止该装置除尘时造成矿山内部过于潮湿,影响煤矿的质量。Compared with the prior art, the beneficial effects of the present utility model are as follows: the utility model is a spray dust removal device used in mining operations. The air inlet end of the exhaust fan is extracted and introduced into the spray pipe. The first bevel gear and the second bevel gear are meshed and connected, so that the rotation of the first bevel gear drives the rotation of the second bevel gear and the second shaft, and the second shaft drives the spray pipe. It rotates with several nozzles, which effectively improves the dust removal efficiency of the spray device; the humidity controller controls several heating pipes to dry the airflow circulating in the drying cylinder, so as to prevent the mine from being too humid when the device is dedusted, which affects the coal mine’s performance. quality.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的剖面结构示意图之一;Fig. 2 is one of the cross-sectional structure schematic diagrams of the utility model;
图3为本实用新型的剖面结构示意图之二;3 is the second schematic diagram of the cross-sectional structure of the utility model;
图4为本实用新型水箱的剖面结构示意图。FIG. 4 is a schematic cross-sectional structure diagram of the water tank of the present invention.
图中:1、箱体;2、滚轮;3、水箱;4、雾化组件;5、喷洒组件;6、干燥组件;7、隔板;8、第一抽风机;9、通孔;10、环形槽;11、密封圈;12、湿度控制器;13、开关面板;14、进水孔;15、出水孔;16、密封盖;17、弹簧;18、进风孔;41、水泵;43、雾化器;44、第一滑槽;45、滑板;46、微孔活性炭网;51、驱动电机;52、第一转轴;53、第一锥齿轮;54、连接架;55、轴承;56、第二转轴;57、第二锥齿轮;58、安装架;59、喷淋管;510、喷头;61、干燥筒;62、筛板;63、第二抽风机;64、滤网;65、加热管。In the figure: 1. Box body; 2. Roller; 3. Water tank; 4. Atomizing component; 5. Spraying component; 6. Drying component; 7. Partition; 8. First exhaust fan; 9. Through hole; 10 , annular groove; 11, sealing ring; 12, humidity controller; 13, switch panel; 14, water inlet hole; 15, water outlet hole; 16, sealing cover; 17, spring; 18, air inlet hole; 41, water pump; 43, atomizer; 44, first chute; 45, slide plate; 46, microporous activated carbon mesh; 51, drive motor; 52, first shaft; 53, first bevel gear; 54, connecting frame; 55, bearing ; 56, the second shaft; 57, the second bevel gear; 58, the mounting frame; 59, the spray pipe; 510, the spray head; 61, the drying cylinder; 62, the sieve plate; ; 65, heating tube.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供了一种用于矿山作业的喷雾除尘装置,包括箱体1,箱体1底端的四角均固定设有滚轮2,箱体1一侧的底部固定设有水箱3,箱体1内部的底部设有雾化组件4,箱体1内部一侧的顶部设有喷洒组件5,箱体1另一侧的底部设有干燥组件6,箱体1内部的中部固定设有隔板7,隔板7的顶端固定设有第一抽风机8,隔板7的表面开设有若干个通孔9,箱体1底端的中部开设有进风孔18。Please refer to FIGS. 1-4 , the utility model provides a spray and dust removal device for mining operations, including a box body 1 , the four corners of the bottom end of the box body 1 are fixedly provided with rollers 2 , and the bottom of one side of the box body 1 is fixedly provided with rollers 2 . There is a water tank 3, the bottom of the box 1 is provided with an atomizing component 4, the top of the inside of the box 1 is provided with a spray component 5, the bottom of the other side of the box 1 is provided with a
优选的,雾化组件4包括水泵41、两个雾化器43、两个第一滑槽44、滑板45和两个微孔活性炭网46,水泵41固定设置在水箱3的顶端,水泵41的抽水端通过抽水管与水箱3的内部相连通,水泵41的出水端通过出水管与箱体1的内部相连通,出水管的一端固定连接有雾化器43,两个第一滑槽44分别开设在箱体1内部两侧的底部,两个第一滑槽44之间滑动连接有滑板45,滑板45的中部固定设有微孔活性炭网46,雾化器43对水泵41出水管内部的水源进行雾化,喷雾受挤压后由两个微孔活性炭网46净化后流入箱体1的顶部;喷洒组件5包括驱动电机51、第一转轴52、第一锥齿轮53、连接架54、轴承55、第二转轴56、第二锥齿轮57、安装架58、喷淋管59和若干个喷头510,驱动电机51固定设置在箱体1内部一侧的顶部,驱动电机51的传动轴固定连接有第一转轴52,第一转轴52的一端固定连接有第一锥齿轮53,轴承55固定设置在箱体1背面的顶部,轴承55的内壁转动连接有第二转轴56,第二转轴56的底端固定设有与第一锥齿轮53啮合连接的第二锥齿轮57,第二转轴56的顶端固定连接有安装架58,安装架58的顶端固定连接有喷淋管59,喷淋管59转动连接在箱体1顶端的中部,喷淋管59的顶端固定连接有若干个喷头510,通过第一锥齿轮53与第二锥齿轮57相互啮合,第一锥齿轮53转动时带动第二锥齿轮57和第二转轴56转动,第二转轴56转动带动喷头510转动,提高了该喷雾装置的除尘效果;干燥组件6包括干燥筒61、筛板62、第二抽风机63、滤网64和若干个加热管65,干燥筒61固定设置在箱体1另一侧的底部,干燥筒61为内部中空的筒状,干燥筒61内部的中部固定设有筛板62,筛板62的顶端固定设有第二抽风机63,干燥筒61的底部固定设有滤网64,干燥筒61内部的顶部固定设有若干个加热管65,通过第二抽风机63的进风端将矿山内部的气体引入干燥筒61的内部,气流内掺杂的杂质粘附在滤网64的表面,进一步的提高了该装置对矿山内的除尘效率;水箱3背面的顶部开设有进水孔14,水箱3背面的底部开设有出水孔15,进水孔14的内壁和出水孔15的内壁均螺纹连接有密封盖16,滑板45顶端的两侧均固定设有弹簧17,两个弹簧17的一端分别与两个第一滑槽44顶部的内壁固定连接,便于工作人员对水箱3的内部进行补给;箱体1顶端的中部开设有环形槽10,环形槽10的内壁转动连接有密封圈11,密封圈11固定设置在喷淋管59的表面,喷头510转动时带动密封圈11在环形槽10的内壁转动,提高了该除尘装置的密封性,防止喷雾流动至箱体1的顶端造成水资源浪费;干燥筒61的一侧固定设有湿度控制器12,湿度控制器12的检测探头固定设置在干燥筒61的内部,若干个加热管65均通过湿度控制器12与电源电性连接,通过湿度控制器12控制若干个加热管65对干燥筒61内流通的气流进行干燥,防止该装置除尘时造成矿山内部过于潮湿,影响煤矿的质量;箱体1一侧的顶部固定设有开关面板13,开关面板13的表面分别设有第一抽风机开关、水泵开关、雾化器开关、驱动电机开关和第二抽风机开关,第一抽风机8、水泵41、两个雾化器43、驱动电机51和第二抽风机63分别通过第一抽风机开关、水泵开关、雾化器开关、驱动电机开关和第二抽风机开关与电源电性连接,便于工作人员控制第一抽风机8、水泵41、雾化器43、驱动电机51和第二抽风机63运行。Preferably, the atomization assembly 4 includes a
具体使用时,本实用新型一种用于矿山作业的喷雾除尘装置,首先将型号为WLHT-1S-200的湿度控制器12的湿度范围设置在0%RH~70%RH,然后推动该除尘装置,箱体1通过四个滚轮2移动至需除尘的矿山内,然后打开进水孔14内壁的密封盖16,然后将喷雾所需的水源注入水箱3的内部,然后打开开关面板13表面的水泵开关,水泵41的抽水端通过抽水管将水箱3内部的水源抽取,再通过出水端的出水管将抽取的水源注入箱体1的内部,然后打开开关面板13表面的雾化器开关和第一抽风机开关,型号为PH-90的雾化器43启动压缩并震动出水管内的水源使水源雾化,同时第一抽风机8启动使外部的气体由进风孔18进入箱体1的内部,箱体1内的气体流动带动雾化腔42内的水雾由微孔活性炭网46净化杂质后进入喷淋管59的内部,同时箱体1内部的气流带动滑板45挤压两个弹簧17,两个弹簧17受挤压压缩后再复位使微孔活性炭网46的振动幅度减小,降低了该除尘装置内部产生的噪音,然后打开开关面板13表面的驱动电机开关,驱动电机51启动带动第一转轴52和第一锥齿轮53转动,第一锥齿轮53与第二锥齿轮57啮合连接使第一锥齿轮53带动第二锥齿轮57转动,第二锥齿轮57转动带动第二转轴56在轴承55的内壁转动,第二转轴56转动带动喷淋管59和若干个喷头510转动,水雾由若干个喷头510转动均匀喷洒在该除尘装置四周,喷淋管59转动同时带动密封圈11在环形槽10的内壁转动,防止水雾通过喷淋管59与箱体1的连接处溢出该装置,然后打开开关面板13表面的第二抽风机开关,第二抽风机63的进风端将矿山底部的气流引入干燥筒61的内部,气流内掺杂的杂质粘附在滤网64的表面后再通过出风管19排出该除尘装置外,进一步的提高了该装置对矿山内的除尘效率,当湿度控制器12的湿度检测结果高于70%RH时,湿度控制器12控制若干个加热管65启动,使通过干燥筒61内部的气流受热干燥,防止矿山气流中的湿度过高影响煤矿的质量。In specific use, the utility model is a spray dust removal device for mining operations. First, the humidity range of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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