CN216894350U - Non-beam type large-transmission-ratio speed-reducing oil pumping machine - Google Patents

Non-beam type large-transmission-ratio speed-reducing oil pumping machine Download PDF

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CN216894350U
CN216894350U CN202220507681.0U CN202220507681U CN216894350U CN 216894350 U CN216894350 U CN 216894350U CN 202220507681 U CN202220507681 U CN 202220507681U CN 216894350 U CN216894350 U CN 216894350U
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pumping unit
transmission
wheel
walking
teeth
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蔡少敏
邵军
马艳妮
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Xian Shiyou University
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Xian Shiyou University
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Abstract

A walking-beam-free high-transmission-ratio speed-reducing pumping unit comprises a motor, wherein a power output end of the motor is connected with a power input end of a corrugated gear reducer through a V-shaped belt and a belt wheel, a power output end of the corrugated gear reducer is connected with a connecting end of a crank, a plurality of pin holes are formed in the crank, the pin holes are connected with one end of a steel wire rope, and the other end of the steel wire rope bypasses a pulley to be connected with a Christmas tree; the motor transmits power to the belt wheel through an output shaft anticlockwise, the power is input into a wave generator of the wave tooth speed reducer through the V-shaped belt and the belt wheel, the speed is reduced through the flexible wheel and the steel wheel, the output shaft of the wave tooth speed reducer is directly connected with the crank, and the rotary motion is converted into linear reciprocating motion, so that the reversing of the oil pumping unit is completed, and the oil extraction operation is realized; the utility model has the advantages of small volume, light weight, large transmission ratio, compact structure, high efficiency and convenient movement and transportation.

Description

一种无游梁式大传动比减速抽油机A beamless large transmission ratio deceleration pumping unit

技术领域technical field

本实用新型涉及一种石油开采机械,具体为一种无游梁式大传动比减速抽油机。The utility model relates to an oil exploitation machine, in particular to a beamless large transmission ratio deceleration pumping unit.

背景技术Background technique

目前,油田上大量使用的游梁式抽油机或无游梁式抽油机。这两种抽油机技术成熟,适用于绝大部分条件下的采油。At present, beam pumping units or beamless pumping units are widely used in oil fields. These two types of pumping units have mature technologies and are suitable for oil production under most conditions.

随着常规油田的逐步开发,低渗透油藏受到了越来越多的重视。我国低渗透油藏石油储量丰富,低渗透油藏的未动用储量占全国未动用储量总数的50%以上。但常规抽油机受限于减速器,无法大传动比减速,需要设计出新型抽油机,应用于低渗透油井,降低采油成本,提高经济效率。With the gradual development of conventional oil fields, low-permeability reservoirs have received more and more attention. my country's low-permeability oil reservoirs are rich in oil reserves, and the unproduced reserves of low-permeability oil reservoirs account for more than 50% of the total unproduced reserves in the country. However, the conventional pumping unit is limited by the reducer and cannot reduce the speed with a large transmission ratio. It is necessary to design a new type of pumping unit for application in low-permeability oil wells to reduce oil production costs and improve economic efficiency.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术存在的缺陷,本实用新型的目的在于提供一种无游梁式大传动比减速抽油机,通过波齿减速器的应用能够解决常规抽油机传动系统传动比小,在低渗透油井中工作效率低的问题,具有传动比大、结构紧凑、效率高的优点。In order to overcome the defects of the above-mentioned prior art, the purpose of the present utility model is to provide a beamless large transmission ratio deceleration pumping unit, which can solve the problem that the transmission ratio of the conventional pumping unit transmission system is small through the application of the wave gear reducer. The problem of low working efficiency in low-permeability oil wells has the advantages of large transmission ratio, compact structure and high efficiency.

为了解决上述技术问题,本实用新型采用的具体技术方案如下:In order to solve the above-mentioned technical problem, the concrete technical scheme that the utility model adopts is as follows:

一种无游梁式大传动比减速抽油机,包括电动机2,所述电动机2的动力输出端通过V带及带轮4与波齿减速器5的动力输入端相连接,波齿减速器5的动力输出端连接有曲柄6的连接端,曲柄6上设有多个销孔12,销孔12与钢丝绳9的一端相连接,钢丝绳9另一端绕过滑轮7与采油树10相连接;曲柄6游离端连接有圆弧形配重11。A beamless large transmission ratio deceleration pumping unit, including a motor 2, the power output end of the motor 2 is connected with the power input end of the wave gear reducer 5 through a V belt and a pulley 4, and the wave gear reducer is connected. The power output end of 5 is connected with the connecting end of the crank 6, and the crank 6 is provided with a plurality of pin holes 12, the pin holes 12 are connected with one end of the wire rope 9, and the other end of the wire rope 9 bypasses the pulley 7 and is connected with the Christmas tree 10; The free end of the crank 6 is connected with an arc-shaped counterweight 11 .

所述滑轮7安装于机架8顶端,电动机2底部设有小安装架1,波齿减速器5底部设有大安装架3。The pulley 7 is mounted on the top of the frame 8 , a small mounting frame 1 is provided at the bottom of the motor 2 , and a large mounting frame 3 is provided at the bottom of the corrugated reducer 5 .

所述钢丝绳9绕过滑轮7后与油井口方向垂直连接采油树10。The wire rope 9 is connected to the Christmas tree 10 perpendicularly to the direction of the oil wellhead after bypassing the pulley 7 .

所述多个销孔12位于曲柄6中间轴线上,通过调整钢丝绳9在多个销孔12之间连接位置,改变抽油机冲程。The plurality of pin holes 12 are located on the central axis of the crank 6, and the stroke of the pumping unit can be changed by adjusting the connection position of the wire rope 9 between the plurality of pin holes 12.

所述波齿减速器5通过与不同规格的V带及带轮4连接,改变转速。The wave-tooth reducer 5 is connected with V-belts and pulleys 4 of different specifications to change the rotational speed.

所述波齿减速器5包括由外向内设置的钢轮15、柔轮13和波发生器14,波发生器14装入柔轮13内,柔轮13长径两端的齿恰好与钢轮15齿完全啮合,柔轮13短径处的齿则完全脱开;柔轮13的齿随波发生器14长径与短径变化,与钢轮15的齿处于啮入或啮出的不同过渡状态。The wave gear reducer 5 includes a steel wheel 15, a flexible wheel 13 and a wave generator 14 arranged from the outside to the inside. The wave generator 14 is installed in the flexible wheel 13, and the teeth at both ends of the long diameter of the flexible wheel 13 are just in line with the steel wheel 15. The teeth are completely meshed, and the teeth at the short diameter of the flexible wheel 13 are completely disengaged; the teeth of the flexible wheel 13 change with the long and short diameters of the wave generator 14, and the teeth of the steel wheel 15 are in different transition states of meshing or meshing out. .

所述柔轮13的原始剖面呈圆形,柔轮13的齿和钢轮15的齿齿距相同;柔轮13的齿数少于钢轮15的齿数。The original cross section of the flex wheel 13 is circular, the teeth of the flex wheel 13 and the teeth of the steel wheel 15 have the same pitch; the number of teeth of the flex wheel 13 is less than that of the steel wheel 15 .

所述波发生器14的最大直径比柔轮13内圆直径大;所述波发生器14转一周,则柔轮13在相反方向转过柔轮13和钢轮15两者的齿数差,获得减速传动。The maximum diameter of the wave generator 14 is larger than the diameter of the inner circle of the flex wheel 13; when the wave generator 14 rotates once, the flex wheel 13 rotates in the opposite direction through the difference in the number of teeth between the flex wheel 13 and the steel wheel 15 to obtain Reduced drive.

相对于现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:

本实用新型波齿传动减速抽油机,利用V带4和波齿减速器5传动,具有传动比大、结构紧凑、效率高、运动精度高的优点。与同传动比的圆柱齿轮减速器相比,体积大幅减小、重量减轻,因此移动、运输非常方便。与常规式抽油机相比,本实用新型在提高泵效、提高系统效率方面具有显著优势,尤其适用于低渗透低液量油井。The wave-tooth transmission deceleration pumping unit of the utility model utilizes the V-belt 4 and the wave-tooth reducer 5 for transmission, and has the advantages of large transmission ratio, compact structure, high efficiency and high movement precision. Compared with the cylindrical gear reducer with the same transmission ratio, the volume and weight are greatly reduced, so it is very convenient to move and transport. Compared with the conventional pumping unit, the utility model has significant advantages in improving pump efficiency and system efficiency, and is especially suitable for low permeability and low liquid volume oil wells.

附图说明Description of drawings

图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.

图2为本实用新型波齿减速器5结构示意图。FIG. 2 is a schematic structural diagram of the corrugated gear reducer 5 of the present invention.

图3为本发明波齿减速器5中柔轮13的结构示意图。FIG. 3 is a schematic structural diagram of the flexible wheel 13 in the wave-tooth reducer 5 of the present invention.

图4为本发明波齿减速器5中波发生器14的结构示意图。FIG. 4 is a schematic structural diagram of the wave generator 14 in the wave gear reducer 5 according to the present invention.

图5为本发明波齿减速器5中钢轮15的结构示意图。FIG. 5 is a schematic structural diagram of the steel wheel 15 in the corrugated gear reducer 5 of the present invention.

图6为本发明图2的局部结构示意图。FIG. 6 is a schematic diagram of a partial structure of FIG. 2 of the present invention.

图中:1、小安装架;2、电动机;3、大安装架;4、V带;5、波齿减速器;6、曲柄;7、滑轮;8、机架;9、钢丝绳;10、采油树;11、圆环形配重;12、销孔;13、柔轮;14、波发生器;15、钢轮。In the figure: 1. Small mounting frame; 2. Electric motor; 3. Large mounting frame; 4. V-belt; 5. Corrugated gear reducer; 6. Crank; 7. Pulley; 8. Frame; 9. Steel wire rope; 10. Christmas tree; 11. Circular counterweight; 12. Pin hole; 13. Flexible wheel; 14. Wave generator; 15. Steel wheel.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.

参见图1,一种无游梁式大传动比减速抽油机,包括电动机2,所述电动机2的动力输出端通过V带及带轮4与波齿减速器5的动力输入端相连接,波齿减速器5的动力输出端连接有曲柄6的连接端,曲柄6上设有多个销孔12,销孔12与钢丝绳9一端相连接,钢丝绳9另一端绕过滑轮7与采油树10相连接;曲柄6游离端连接有圆弧形配重11。Referring to Figure 1, a beamless large transmission ratio deceleration pumping unit includes a motor 2, the power output end of the motor 2 is connected with the power input end of the corrugated gear reducer 5 through a V-belt and a pulley 4, The power output end of the corrugated gear reducer 5 is connected with the connection end of the crank 6. The crank 6 is provided with a plurality of pin holes 12. The pin holes 12 are connected with one end of the wire rope 9, and the other end of the wire rope 9 bypasses the pulley 7 and the Christmas tree 10. Connected; the free end of the crank 6 is connected with an arc-shaped counterweight 11 .

所述滑轮7安装于机架8顶端,电动机2底部设有小安装架1,波齿减速器5底部设有大安装架3。The pulley 7 is mounted on the top of the frame 8 , a small mounting frame 1 is provided at the bottom of the motor 2 , and a large mounting frame 3 is provided at the bottom of the corrugated reducer 5 .

所述钢丝绳9绕过滑轮7后与油井口方向垂直连接采油树10。The wire rope 9 is connected to the Christmas tree 10 perpendicularly to the direction of the oil wellhead after bypassing the pulley 7 .

所述多个销孔12位于曲柄6中间轴线上,通过调整钢丝绳9在多个销孔12之间连接位置,改变抽油机冲程。The plurality of pin holes 12 are located on the central axis of the crank 6, and the stroke of the pumping unit can be changed by adjusting the connection position of the wire rope 9 between the plurality of pin holes 12.

所述波齿减速器5通过与不同规格的V带及带轮4连接,改变转速。The wave-tooth reducer 5 is connected with V-belts and pulleys 4 of different specifications to change the rotational speed.

参见图2至图6,所述波齿减速器5包括由外向内设置的钢轮15、柔轮13和波发生器14,波发生器14装入柔轮13内,柔轮13长径两端的齿恰好与钢轮15齿完全啮合,柔轮13短径处的齿则完全脱开;柔轮13的齿随波发生器14长径与短径变化,与钢轮15的齿处于啮入或啮出的不同过渡状态。Referring to FIGS. 2 to 6 , the wave gear reducer 5 includes a steel wheel 15 , a flexible wheel 13 and a wave generator 14 arranged from the outside to the inside. The wave generator 14 is installed in the flexible wheel 13 , and the flexible wheel 13 has two long diameters The teeth of the end just mesh with the teeth of the steel wheel 15 completely, and the teeth at the short diameter of the flexible wheel 13 are completely disengaged; or the different transition states that are engulfed.

参见图3、图6,所述柔轮13的原始剖面呈圆形,柔轮13和钢轮15的齿距相同;柔轮13的齿数少于钢轮15齿数。Referring to FIG. 3 and FIG. 6 , the original cross section of the flex wheel 13 is circular, and the tooth pitch of the flex wheel 13 and the steel wheel 15 is the same; the number of teeth of the flex wheel 13 is less than that of the steel wheel 15 .

参见图4,所述波发生器14的最大直径比柔轮13内圆直径大。Referring to FIG. 4 , the maximum diameter of the wave generator 14 is larger than the inner diameter of the flexible wheel 13 .

所述波发生器14转一周,则柔轮13在相反方向转过柔轮13和钢轮15两者的齿数差,获得减速传动。When the wave generator 14 rotates once, the flex wheel 13 rotates in the opposite direction through the difference in the number of teeth between the flex wheel 13 and the steel wheel 15 to obtain a deceleration transmission.

本实用新型的工作原理为:The working principle of the utility model is:

电动机2逆时针将动力通过输出轴传给带轮,经过V带4输入到波齿减速器5的波发生器14,经过柔轮13与钢轮15减速,波齿减速器5输出轴直接连接曲柄6,将旋转运动转换为直线往复运动,从而完成抽油机的换向,实现采油作业。波齿减速传动传动比大、结构紧凑、效率高,与同传动比的圆柱齿轮减速器相比,体积大幅减小、重量减轻,因此移动、运输非常方便。与常规抽油机相比,本实用新型在提高泵效、提高系统效率方面具有显著优势,尤其适用于低渗透、低液量油井。The motor 2 transmits the power to the pulley through the output shaft counterclockwise, input to the wave generator 14 of the wave gear reducer 5 through the V-belt 4, decelerates with the steel wheel 15 through the flexible pulley 13, and the output shaft of the wave gear reducer 5 is directly connected The crank 6 converts the rotary motion into linear reciprocating motion, thereby completing the reversing of the pumping unit and realizing the oil extraction operation. Compared with the cylindrical gear reducer with the same transmission ratio, the gear reducer has a large transmission ratio, compact structure and high efficiency. Compared with the conventional pumping unit, the utility model has significant advantages in improving pump efficiency and system efficiency, and is especially suitable for low permeability and low liquid volume oil wells.

显然,以上具体实施方式中实施例仅用于说明本实用新型的技术方案而非对其限制,尽管参照上述具体实施方式对本实用新型进行了详细说明,所属领域的普通技术人员依然可以对本实用新型的具体实施方式进行修改或者等同替换,而未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本权利要求范围当中。Obviously, the embodiments in the above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above specific embodiments, those of ordinary skill in the art can still understand the present invention. The specific embodiments of the present invention are modified or equivalently replaced, and any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall be covered by the scope of the present claims.

Claims (9)

1. The utility model provides a big drive ratio speed reduction beam-pumping unit of no walking beam, includes motor (2), its characterized in that, the power take off of motor (2) is connected with the power input end of ripples tooth reduction gear (5) through V area and band pulley (4), and the power take off of ripples tooth reduction gear (5) is connected with the link of crank (6), is equipped with a plurality of pinholes (12) on crank (6), and pinhole (12) are connected with the one end of wire rope (9), and wire rope (9) other end is walked around pulley (7) and is connected with production tree (10).
2. The walking-beam-free high-transmission-ratio speed-reducing pumping unit according to claim 1, characterized in that the pulley (7) is mounted at the top end of the frame (8), the small mounting frame (1) is arranged at the bottom of the motor (2), and the large mounting frame (3) is arranged at the bottom of the wave-tooth speed reducer (5).
3. The walking-beam-free high-transmission-ratio reduction pumping unit as claimed in claim 1, wherein the steel wire rope (9) is wound around the pulley (7) and then vertically connected with a Christmas tree (10) in the direction of an oil well mouth.
4. A walking-beam-free high-transmission-ratio speed-reducing oil pumping unit as claimed in claim 1, characterized in that the free end of the crank (6) is connected with a circular arc counterweight (11).
5. The walking-beam-free high-transmission-ratio speed-reducing pumping unit according to claim 1, wherein the pin holes (12) are located on a central axis of the crank (6), and the stroke of the pumping unit is changed by adjusting the connecting position of the steel wire rope (9) among the pin holes (12).
6. A walking-beam-free high-transmission-ratio reduction pumping unit as claimed in claim 1 or 2, wherein the wave-tooth reducer (5) is connected with pulleys of different diameters to change the rotating speed.
7. The walking-beam-free large-transmission-ratio speed-reducing pumping unit according to claim 1 or 2, wherein the wave-tooth speed reducer (5) comprises a steel wheel (15), a flexible wheel (13) and a wave generator (14) which are arranged from outside to inside, the wave generator (14) is arranged in the flexible wheel (13), teeth at two ends of the long diameter of the flexible wheel (13) are just completely meshed with teeth of the steel wheel (15), and teeth at the short diameter of the flexible wheel (13) are completely disengaged; the teeth of the flexible gear (13) are changed along with the long diameter and the short diameter of the wave generator (14) and are in different transition states of meshing in or meshing out with the teeth of the steel gear (15).
8. The walking-beam-free high-transmission-ratio deceleration pumping unit according to claim 7, characterized in that the original cross section of the flexible gear (13) is circular, and the tooth pitch of the flexible gear (13) is the same as that of the steel gear (15); the number of teeth of the flexible gear (13) is less than that of the steel gear (15).
9. A walking-beam-free high-transmission-ratio reduction pumping unit according to claim 7, wherein the maximum diameter of the wave generator (14) is larger than the inner circle diameter of the flexible gear (13); when the wave generator (14) rotates for a circle, the flexible gear (13) rotates through the difference of the number of teeth of the flexible gear (13) and the number of teeth of the steel gear (15) in the opposite direction, and the speed reduction transmission is obtained.
CN202220507681.0U 2022-03-09 2022-03-09 Non-beam type large-transmission-ratio speed-reducing oil pumping machine Expired - Fee Related CN216894350U (en)

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Application Number Priority Date Filing Date Title
CN202220507681.0U CN216894350U (en) 2022-03-09 2022-03-09 Non-beam type large-transmission-ratio speed-reducing oil pumping machine

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