CN216884546U

CN216884546U - Automatic upper and lower rack system for brick and tile secondary stacking burning

Info

Publication number: CN216884546U
Application number: CN202122530047.7U
Authority: CN
Inventors: 沈玲杰; 沈士新
Original assignee: Nantong Cosco Machinery Co ltd
Current assignee: Nantong Cosco Machinery Co ltd
Priority date: 2021-10-20
Filing date: 2021-10-20
Publication date: 2022-07-05
Anticipated expiration: 2031-10-20

Abstract

The application relates to the technical field of secondary stacking and burning of bricks and tiles, in particular to an automatic loading and unloading system for secondary stacking and burning of bricks and tiles, which comprises a conveying mechanism, an automatic lifting bin, a primary and secondary forklift mechanism and a drying bin, wherein the conveying mechanism is arranged at the bottom of the automatic lifting bin, and the primary and secondary forklift mechanism is connected with the automatic lifting bin and the drying bin; the conveying mechanism comprises conveying rollers at two ends and a belt body on the conveying pipes, wherein the conveying rollers at one side are arranged on two side surfaces of the automatic lifting bin; the automatic lifting bin comprises a top frame, a lifting chain and a bottom frame, wherein symmetrical lifting motors are arranged on the top frame, transmission rollers are arranged at the top and the bottom of the lifting chain and comprise a driving roller and a driven roller, the driving roller is driven by the lifting motor, and the driven roller is arranged in the bottom frame; the primary and secondary forklift mechanism comprises a base and a vertical seat installed on the base, a first rail connected with the vertical seat is arranged on the surface of the base, a second rail is arranged below the base, and symmetrical installing supports are arranged on the side wall in the drying bin. This application effectively improves the upper and lower frame efficiency that the secondary sign indicating number of tiles burns.

Description

Automatic upper and lower rack system for brick and tile secondary stacking burning

Technical Field

The application relates to the technical field of secondary stacking and burning of bricks and tiles, in particular to an automatic upper and lower rack system for secondary stacking and burning of bricks and tiles.

Background

In some construction projects, the building bricks are required to be high, such as the strength, the geometric dimension and the like of the bricks. In the production process of the high-grade bricks, wet blanks obtained by a blank cutting machine are subjected to first marshalling and stacking, the wet blanks are put on a shelf and transferred to a drying kiln for drying, dried dry blanks are put on a shelf, marshalled, stacked on a tunnel kiln car and then put in the kiln for roasting.

Chinese patent CN110893978A discloses a tray-free drying vehicle bearing upper and lower frame system, which comprises a top frame, wherein a movable trolley is arranged on the top frame in a sliding manner, a guide frame is arranged at the bottom of the movable trolley, a second motor is fixedly arranged on the guide frame, the second motor is connected with a bracket through a second gear and a second chain, a third motor is also fixedly arranged on the guide frame, the third motor is connected with a belt conveyor through a third gear and a third chain, a belt conveyor for conveying green bricks is arranged on one side of the belt conveyor, a drying vehicle is arranged below the top frame, and the drying vehicle is positioned between the bracket and the belt conveyor; the bracket and the belt conveyor in the upper and lower frame system can be accurately butted and flexibly lifted, green bricks can be quickly transferred, and the working efficiency is high; the bracket facilitates the arrangement of the green bricks on each layer of the drying vehicle; the drying trolley is simple in structure, convenient to produce, light, convenient and fast, and convenient to move.

In the secondary stacking and burning process system, an upper frame device and a lower frame device are one of main devices, the upper frame device can lift a supporting plate and wet green bricks on the supporting plate to a certain height through a lifting trolley, the lifting trolley is convenient to translate to a drying trolley for stacking, and the drying trolley then turns the green bricks into a dry kiln for drying; the dried green bricks are transported to a lower frame device, and the lower frame device can lower the green bricks to a certain height through a lifting trolley and send the green bricks to a transmission mechanism. However, the upper frame and the lower frame are conveyed layer by layer, the lifting trolley needs to reciprocate up and down for many times, and the efficiency is very low.

SUMMERY OF THE UTILITY MODEL

In order to overcome the problem that exists among the prior art, this application provides a two times of bricks and tiles sign indicating number burns automatic system of putting on shelf from top to bottom.

The application provides a pair of automatic upper and lower frame system of brick and tile secondary sign indicating number fever adopts following technical scheme:

an automatic loading and unloading system for secondary stacking and burning of tiles comprises a conveying mechanism, an automatic lifting bin, a primary and secondary forklift mechanism and a drying bin, wherein the conveying mechanism is installed at the bottom of the automatic lifting bin, and the primary and secondary forklift mechanism is connected with the automatic lifting bin and the drying bin; the conveying mechanism comprises conveying rollers at two ends and a belt body arranged on the conveying rollers, wherein the conveying rollers at one side are arranged on two side surfaces of the automatic lifting bin; the automatic lifting bin comprises a top frame, a lifting chain and a bottom frame, wherein symmetrical lifting motors are arranged on the top frame, the top and the bottom of the lifting chain are connected with driving rollers which comprise a driving roller at the top and a driven roller at the bottom, the driving roller is driven by the lifting motors, and the driven roller is arranged in the bottom frame; the primary and secondary forklift mechanism comprises a base and a vertical seat mounted on the base, a first rail connected with the vertical seat is arranged on the surface of the base, a second rail is arranged below the base, and symmetrical mounting supports are arranged on the side wall in the drying bin.

Through adopting above-mentioned technical scheme, earlier be used for transporting the layer board of placing the adobe through the area body on the conveying mechanism in the automatic system of putting on shelf of secondary sign indicating number fever, the layer board is along with conveying mechanism enters into back in the automatic rising storehouse, the elevator motor drive lift chain at automatic rising storehouse top rotates along with the drive roller at top and the driven voller of bottom, when the layer board on the area body transmits the rising storehouse bottom, the lift chain can rise the layer board that has the adobe, along with conveying mechanism, the at the uniform velocity of lift chain moves, can be with the layer board that has the blank about align to grid in the automatic rising storehouse, can effectual improvement efficiency of material loading, reduce energy consumption and cost of labor. After the material loading is completed in the automatic lifting bin, the number of trays with blanks in the automatic lifting device reaches a set value, the primary and secondary forklift mechanisms run to the side edge of the automatic lifting bin from the second rail, the vertical seats in the primary and secondary forklift mechanisms run on the first rail, the supporting plates are inserted through the forklift mechanisms on the vertical seats, the vertical seats and the base are moved, the supporting plates with the blanks in the automatic lifting bin are finally transported to the drying bin, symmetrical mounting supports are arranged on the side wall of the drying bin, the layer spacing in the automatic lifting bin can be corresponded, the corresponding transportation is realized, and the material unloading process can be realized by reversely carrying out the steps. The whole stacking and burning automation loading and unloading can be completed through two steps of feeding and transporting.

Preferably, the surface of driving roller is equipped with the draw-in groove, and the inside of lift chain is provided with corresponding fixture block, and the outside of lift chain is equipped with the extension board perpendicular with lift chain surface.

Through adopting above-mentioned technical scheme, the draw-in groove that the driving roller surface set up is connected with the inside fixture block of lifting chain, can ensure that the lifting chain rotates along with the driving roller to the extension board that the lifting chain outside set up is perpendicular with the lateral surface of lifting chain, can go up and down to the layer board that has the blank.

Preferably, the outer side of lift chain is equipped with the protection casing on the cover, installs the spout in the protection casing, and spout and extension board adaptation, the outer side of lift chain still is equipped with the counter weight.

Through adopting above-mentioned technical scheme, the protection casing of suit is used for protecting the lifting chain on the lateral surface of lifting chain, avoids external factor to cause the influence to the automatic rising storehouse to the spout of installation can with the extension board adaptation in the protection casing, can let the extension board rotate at the pivoted in-process, and install when the counter weight can bear the multilayer on the inboard extension board of lifting chain and have the layer board of blank, keep certain balance for automatic lifting device outside the lifting chain.

Preferably, the bottom of base is equipped with the second spout with second track adaptation, and runs through on the base and have the pivot, and pivot tip cover is equipped with the gyro wheel, and the gyro wheel setting in the second spout and with second track adaptation, still be equipped with the first motor that can drive the pivot on the base.

Through adopting above-mentioned technical scheme, the bottom of base sets up the second spout, can remove on the second track to run through there is the pivot on the base, the gyro wheel of suit in the pivot just with second track adaptation in the second spout, the drive through first motor rotates on the second track.

Preferably, the bottom of the vertical seat is provided with a first sliding groove matched with the first track on the base, wire reels are mounted on two side edges of the vertical seat, the end portions of the wires in the wire reels are connected to the end portions of the first track of the base, the wire reels on two sides are respectively connected to different ends of the first track of two sides, and a second motor for driving is arranged on the inner side of each wire reel.

Through adopting above-mentioned technical scheme, the first spout that vertical seat bottom was equipped with can slide on the first track on the base to the wire reel of the both sides installation of vertical seat passes through second motor drive, and the rope body setting in the wire reel can realize the removal of vertical seat through the winding to the rope body at first orbital tip. The wire reels are respectively connected to different ends of the first tracks on the two sides, and the forward and backward of the vertical seat can be controlled.

Preferably, the wire winding direction of the wire winding disc on two sides of the vertical seat is opposite, and the front side and the rear side of the vertical seat are provided with wire hole frames.

Through adopting above-mentioned technical scheme, the wire reel is opposite in the wire winding direction of vertical seat both sides, realizes the control to the equidirectional removal to both sides all are equipped with wire hole frame around vertical seat, can carry out spacing protection to the rope body, avoid the rope body serious in the process wearing and tearing of rolling up and unreeling.

Preferably, the outer side cover of vertical seat is equipped with and lifts the seat, and the top of vertical seat is connected with the top medial surface that lifts the seat through the hydro-cylinder, has the sliding tray that corresponds with vertical seat side arch on two medial surfaces about vertical seat.

Through adopting above-mentioned technical scheme, the seat of lifting of vertical seat overcoat passes through the hydro-cylinder and vertical seat is connected, can lift the lift of seat through hydro-cylinder control to the left and right sides of lifting the seat have with the sliding tray of the protruding adaptation of vertical seat side, can go to report the difficult emergence skew of the in-process that lifts and descend on the seat of lifting.

Preferably, the supporting forks are uniformly distributed on the upper portion and the lower portion of one side face of the supporting seat, the stand column is arranged on the other side face of the supporting seat, and the first sliding groove matched with the first rail is also formed in the bottom of the stand column.

Through adopting above-mentioned technical scheme, install evenly distributed's support fork from top to bottom on lifting the side of seat, hold in the palm the fork and be used for holding up and transporting the tray that has the blank to install the stand in the one side of keeping away from the support fork, the stand is used for the balanced tray that holds in the palm the fork, and the bottom of stand also be provided with the first spout of first track adaptation, can let vertical frame and be connected the stand with it and all slide on first track.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the motor controls the primary and secondary forklift mechanisms to transport between the automatic lifting bin and the drying bin, and the multi-stage supporting forks can transport multiple layers of blanks at one time, so that the feeding and discharging efficiency is effectively improved;

2. the integrated operation of loading, unloading and moving is realized through the corresponding first rail and the first sliding chute as well as the second rail and the second sliding chute in the primary and secondary forklift mechanisms, and the efficiency of the automatic lifting system is effectively improved;

3. the automatic lifting bin adopts a mode that a lifting motor drives a lifting chain, the double-row chain can have better stability, and the automatic lifting bin is matched with a conveying mechanism to lift, so that the feeding efficiency of blanks is greatly improved.

Drawings

FIG. 1 is a schematic view of the overall structure of an automatic tile setting and burning loading and unloading system;

FIG. 2 is an enlarged view at A in FIG. 1;

FIG. 3 is a schematic diagram of the position of a balancing weight in an automatic tile setting and burning system.

Description of reference numerals: 1. a conveying mechanism; 11. a transfer roller; 12. a belt body; 2. the bin is automatically lifted; 21. a top frame; 211. a lifting motor; 22. lifting chains; 221. a drive roller; 222. a driven roller; 223. a clamping block; 224. a support plate; 225. a protective cover; 2251. a chute; 226. balancing weight; 227. a card slot; 23. a chassis; 3. a master-slave forklift mechanism; 31. a base; 311. a first track; 312. a second chute; 313. a rotating shaft; 3131. a first motor; 32. a vertical seat; 321. a first chute; 322. a wire spool; 3221. a second motor; 323. a wire hole frame; 324. a protrusion; 33. a second track; 34. a lifting seat; 341. an oil cylinder; 342. a sliding groove; 343. a support fork; 35. a column; 4. a drying bin; 41. and (7) mounting a bracket.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses automatic system of putting on shelf of two sign indicating numbers of brick and tile fever.

Referring to fig. 1, 2 and 3, an automatic tile setting and stacking system for secondary stacking firing comprises a conveying mechanism 1, an automatic lifting bin 2, a primary and secondary forklift mechanism 3 and a drying bin 4, wherein the conveying mechanism 1 is installed at the bottom of the automatic lifting bin 2, and the primary and secondary forklift mechanism 3 is connected with the automatic lifting bin 2 and the drying bin 4; the conveying mechanism 1 comprises conveying rollers 11 at two ends and a belt body 12 arranged on the conveying rollers 11, wherein the conveying rollers 11 at one side are arranged on two side surfaces of the automatic lifting bin 2; the automatic lifting bin 2 comprises a top frame 21, a lifting chain 22 and a bottom frame 23, wherein symmetrical lifting motors 211 are arranged on the top frame 21, transmission rollers are connected to the top and the bottom of the lifting chain 22 respectively, the transmission rollers comprise a driving roller 221 at the top and a driven roller 222 at the bottom, the driving roller 221 is driven by the lifting motors 211, and the driven roller 222 is arranged in the bottom frame 23; the primary and secondary forklift mechanism 3 comprises a base 31 and a vertical seat 32 arranged on the base 31, a first rail 311 connected with the vertical seat 32 is arranged on the surface of the base 31, a second rail 33 is arranged below the base 31, and symmetrical mounting supports 41 are arranged on the side wall in the drying bin 4. The automatic system of putting on shelf of two times sign indicating number fever is earlier used for transporting the layer board of placing the adobe through the area body 12 on conveying mechanism 1, the layer board is along with conveying mechanism 1 entering into automatic rising and falling storehouse 2 back, the elevator motor 211 drive lift chain 22 at automatic rising and falling storehouse 2 top rotates along with the drive roller 221 at top and the driven voller 222 of bottom, when the layer board on the area body 12 is transmitted to the rising and falling storehouse bottom, lift chain 22 can rise the layer board that has the adobe, along with conveying mechanism, lift chain 22's uniform velocity operation, can be with the layer board that has the blank about the align to grid in automatic rising and falling storehouse 2, can the efficiency of effectual improvement material loading, reduce energy consumption and cost of labor. After the loading is completed in the automatic lifting bin 2, the number of trays with blanks in the automatic lifting device reaches a set value, the primary and secondary forklift mechanisms 3 run to the side edge of the automatic lifting bin 2 from the second rail 33, the vertical seats 32 in the primary and secondary forklift mechanisms 3 run on the first rail 311, the supporting plates are inserted through the forklift mechanisms on the vertical seats 32, the vertical seats 32 and the base 31 are moved, the supporting plates with blanks in the automatic lifting bin 2 are finally transported to the drying bin 4, symmetrical mounting supports 41 are arranged on the side wall of the drying bin 4 and can correspond to the layer spacing in the automatic lifting bin 2, the corresponding transportation is realized, and the unloading process can be realized by reversely carrying out the steps. The whole stacking and burning automation loading and unloading can be completed through two steps of feeding and transporting.

Referring to fig. 1 and 2, a catching groove 227 is formed on the surface of the driving roller, a corresponding catching block 223 is formed inside the lifting chain 22, and a supporting plate 224 perpendicular to the surface of the lifting chain 22 is formed outside the lifting chain 22. The clamping groove 227 formed in the surface of the driving roller is connected with the clamping block 223 inside the lifting chain 22, the lifting chain 22 can be ensured to rotate along with the driving roller, and the support plate 224 arranged on the outer side of the lifting chain 22 is perpendicular to the outer side face of the lifting chain 22, so that the support plate with blanks can be lifted.

Referring to fig. 1, 2 and 3, a protective cover 225 is sleeved on the outer side surface of the lifting chain 22, a chute 2251 is installed in the protective cover 225, the chute 2251 is adapted to the support plate 224, and a counterweight 226 is further disposed on the outer side surface of the lifting chain 22. The protection casing 225 of suit is used for protecting lift chain 22 on lift chain 22's the lateral surface, avoids external factor to cause the influence to automatic lifting storehouse 2 to spout 2251 of installation in protection casing 225 can with the extension board 224 adaptation, can let extension board 224 rotate at the pivoted in-process, and install when lift chain 22 outside counter weight 226 can bear the multilayer and have the layer board of blank on the extension board 224 of lift chain 22 inboard, keep certain balance for automatic lifting device.

Referring to fig. 1, a second sliding groove 312 adapted to the second rail 33 is disposed at the bottom of the base 31, a rotating shaft 313 penetrates through the base 31, a roller is sleeved on an end of the rotating shaft 313, the roller is disposed in the second sliding groove 312 and adapted to the second rail 33, and a first motor 3131 capable of driving the rotating shaft 313 is further disposed on the base 31. The bottom of the base 31 is provided with a second sliding chute 312 capable of moving on the second rail 33, a rotating shaft 313 penetrates through the base 31, and a roller sleeved on the rotating shaft 313 is in the second sliding chute 312 and matched with the second rail 33, and is driven by the first motor 3131 to rotate on the second rail 33.

Referring to fig. 1, a first sliding slot 321 adapted to the first rail 311 on the base 31 is disposed at the bottom of the vertical seat 32, wire reels 322 are mounted on both sides of the vertical seat 32, ends of the wires in the wire reels 322 are connected to ends of the first rail 311 on the base 31, the wire reels 322 on both sides are respectively connected to different ends of the first rail 311 on both sides, and a second motor 3221 for driving is disposed inside the wire reels 322. The first sliding groove 321 arranged at the bottom of the vertical seat 32 can slide on the first track 311 on the base 31, the wire reels 322 installed at two sides of the vertical seat 32 are driven by the second motor 3221, the rope body in the wire reels 322 is arranged at the end of the first track 311, and the movement of the vertical seat 32 can be realized by winding the rope body. The wire reels 322 are respectively connected to different ends of the first rails 311 on both sides, and can control the forward and backward movement of the vertical seat 32.

Referring to fig. 1, the winding direction of the wire spool 322 is opposite to that of the vertical seat 32, and the front and rear sides of the vertical seat 32 are provided with wire hole frames 323. Wire reel 322 is opposite in the wire winding direction of vertical seat 32 both sides, realizes the control to the equidirectional removal to both sides all are equipped with wire hole frame 323 around vertical seat 32, can carry out spacing protection to the rope body, avoid the rope body serious in the process wearing and tearing of rolling up and unreeling.

Referring to fig. 1, the outer side of the vertical seat 32 is sleeved with the lifting seat 34, the top of the vertical seat 32 is connected to the inner side of the top of the lifting seat 34 through an oil cylinder 341, and sliding grooves 342 corresponding to the protrusions 324 on the side of the vertical seat 32 are formed on the left and right inner sides of the vertical seat 32. The lifting seat 34 sleeved outside the vertical seat 32 is connected with the vertical seat 32 through the oil cylinder 341, the lifting of the lifting seat 34 can be controlled through the oil cylinder 341, the sliding grooves 342 matched with the protrusions 324 on the side surfaces of the vertical seat 32 are formed in the left side and the right side of the lifting seat 34, and the lifting seat 34 can be reported to be not prone to shifting in the ascending and descending processes.

Referring to fig. 1, one side surface of the lifting seat 34 is provided with supporting forks 343 which are uniformly distributed up and down, the other side surface is provided with a vertical column 35, and the bottom of the vertical column 35 is also provided with a first sliding groove 321 which is matched with the first track 311. Install the support fork 343 of evenly distributed from top to bottom on holding in the palm the seat 34 one side, hold in the palm the fork 343 and be used for holding up and transporting the tray that has the blank to install stand 35 in the one side of keeping away from the support fork 343, stand 35 is used for the tray that balanced support fork 343 held up, and the bottom of stand 35 also is provided with the first spout 321 with first track 311 adaptation, can let vertical frame and be connected stand 35 with it and all slide on first track 311.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an automatic system of putting on shelf from top to bottom is burnt to brick and tile secondary, includes conveying mechanism (1), automatic lifting storehouse (2), primary and secondary fork truck mechanism (3) and dry storehouse (4), its characterized in that: the conveying mechanism (1) is installed at the bottom of the automatic lifting bin (2), and the primary-secondary forklift mechanism (3) is connected with the automatic lifting bin (2) and the drying bin (4); the conveying mechanism (1) comprises conveying rollers (11) at two ends and a belt body (12) arranged on the conveying rollers (11), wherein the conveying rollers (11) at one side are arranged on two side surfaces of the automatic lifting bin (2); the automatic lifting bin (2) comprises a top frame (21), a lifting chain (22) and an underframe (23), wherein symmetrical lifting motors (211) are arranged on the top frame (21), transmission rollers are connected to the top and the bottom of the lifting chain (22) respectively, the automatic lifting bin comprises a driving roller (221) at the top and a driven roller (222) at the bottom, the driving roller (221) is driven by the lifting motors (211), and the driven roller (222) is arranged in the underframe (23); primary and secondary fork truck mechanism (3) are equipped with first track (311) of being connected with vertical seat (32) including vertical seat (32) installed on base (31) and base (31) on the surface, the below of base (31) is equipped with second track (33), be equipped with symmetrical installing support (41) on the lateral wall in dry storehouse (4).

2. The automatic tile stacking and burning loading and unloading system according to claim 1, which is characterized in that: the surface of the driving roller is provided with a clamping groove (227), the interior of the lifting chain (22) is provided with a corresponding clamping block (223), and the outer side of the lifting chain (22) is provided with a support plate (224) vertical to the surface of the lifting chain (22).

3. The automatic tile stacking and burning loading and unloading system according to claim 2, wherein: protective cover (225) are sleeved on the outer side face of the lifting chain (22), a sliding groove (2251) is installed in the protective cover (225), the sliding groove (2251) is matched with the support plate (224), and a balance weight (226) is further arranged on the outer side face of the lifting chain (22).

4. The automatic tile stacking and burning loading and unloading system according to claim 1, which is characterized in that: the bottom of base (31) is equipped with second spout (312) with second track (33) adaptation, and has run through pivot (313) on base (31), pivot (313) tip cover is equipped with the gyro wheel, and the gyro wheel setting in second spout (312) and with second track (33) adaptation, still be equipped with first motor (3131) that can drive pivot (313) on base (31).

5. The automatic tile stacking and burning loading and unloading system according to claim 1, which is characterized in that: the bottom of vertical seat (32) is equipped with first spout (321) with first track (311) adaptation on base (31), and wire reel (322) are all installed to the both sides limit of vertical seat (32), the tip on first track (311) of base (31) is connected to the line tip in wire reel (322), and the different ends of the first track (311) of both sides are connected respectively in wire reel (322) of both sides, wire reel (322) inboard be equipped with be used for driven second motor (3221).

6. The automatic tile stacking and burning loading and unloading system according to claim 5, wherein: the wire winding direction of the wire winding disc (322) on two sides of the vertical seat (32) is opposite, and wire hole frames (323) are arranged on the front side and the rear side of the vertical seat (32).

7. The automatic tile stacking and burning loading and unloading system according to claim 1, which is characterized in that: the outer side cover of vertical seat (32) is equipped with and lifts seat (34), and the top of vertical seat (32) is connected with the top medial surface that lifts seat (34) through hydro-cylinder (341), have sliding tray (342) that correspond with vertical seat (32) side arch (324) on the two medial surfaces of the left and right sides of vertical seat (32).

8. The automatic tile stacking and burning loading and unloading system according to claim 7, wherein: support fork (343) of evenly distributed about the side of lifting seat (34) is installed, and stand (35) are installed to another side, the bottom of stand (35) also is equipped with first spout (321) with first track (311) adaptation.