CN216864551U - Mercerizing machine for processing polyester yarns - Google Patents
Mercerizing machine for processing polyester yarns Download PDFInfo
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- CN216864551U CN216864551U CN202123327975.XU CN202123327975U CN216864551U CN 216864551 U CN216864551 U CN 216864551U CN 202123327975 U CN202123327975 U CN 202123327975U CN 216864551 U CN216864551 U CN 216864551U
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- water collecting
- polyester yarns
- alkali
- pipe
- mercerizing machine
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- 229920000728 polyester Polymers 0.000 title claims abstract description 41
- 238000005406 washing Methods 0.000 claims abstract description 71
- 239000003513 alkali Substances 0.000 claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000002585 base Substances 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 229920004934 Dacron® Polymers 0.000 abstract description 27
- 239000005020 polyethylene terephthalate Substances 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000011010 flushing procedure Methods 0.000 abstract description 4
- 239000002253 acid Substances 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a mercerizing machine for processing polyester yarns, which comprises a bottom plate and a tensioning unit, wherein the bottom plate is provided with a base plate; the upper surface of the bottom plate is provided with an alkaline washing tank and a water collecting tank, the alkaline washing tank is rotatably connected with a guide roller, and the water collecting tank is provided with a flushing unit; tensioning unit includes U type frame, fixed plate, electric putter, slide bar, gag lever post, mounting bracket, bolt, tensioning roller and baffle, U type frame sets up on the alkali washing case, is provided with two fixed plates on the U type frame, is provided with electric putter between two fixed plates, electric putter's flexible end is connected with the slide bar, slide bar sliding connection U type frame, sliding bar connection have the mounting bracket, be provided with the bolt on the mounting bracket, be provided with the tensioning roller in the mounting bracket, this mercerizing range can carry out effective tensioning to the dacron silk of alkali processing, avoids the dacron silk to corrugate, and can carry out effective processing to alkali lye on the dacron silk, improves production efficiency.
Description
Technical Field
The utility model relates to the technical field of textile industry, in particular to a mercerizing machine for processing polyester yarns.
Background
The mercerizing machine is mainly used for processing weft-knitted tubular knitted grey cloth in knitting production, and mainly comprises a cloth feeding frame, an alkali soaking tank, an air ventilation device, an expanding device, a washing device, a plain washing tank and the like;
a mercerizing machine disclosed in the prior art patent publication No. CN204455566U, which includes an acid neutralizing device, an inlet, an outlet and a water vapor suction device; the acid neutralizing device is arranged in the case, the water vapor suction device is arranged on the upper end face of the case, the side wall of the case is provided with a lower fixed table, the inside of the case is provided with an acid spraying flat plate nozzle, the acid spraying flat plate nozzle is provided with a nozzle and is connected with an acid return pipe, the acid return pipe is provided with an acid suction pump and an acidity detection device, the acid return pipe is communicated with an acid accumulation pool, the lower acidity detection device is arranged below the acid accumulation pool and is connected with the control device circuit through an acidity control circuit;
in the production process, polyester yarns can wrinkle after alkali treatment, the quality of the polyester yarns is seriously damaged, and after the polyester yarns are treated, the polyester yarns are poor in washing effect, cannot effectively remove alkali liquor, and slow in production rhythm, so that a mercerizing machine for processing the polyester yarns is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art, and provides a mercerizing machine for processing polyester yarns, which can effectively tension the polyester yarns subjected to alkali treatment, avoid wrinkling of the polyester yarns, effectively treat alkali liquor on the polyester yarns, improve the production efficiency and effectively solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a mercerizing machine for processing polyester yarns comprises a bottom plate and a tensioning unit;
a bottom plate: the upper surface of the water collecting tank is provided with an alkali washing tank and a water collecting tank, the alkali washing tank is rotatably connected with a guide roller, and the water collecting tank is provided with a flushing unit;
a tensioning unit: include U type frame, fixed plate, electric putter, slide bar, gag lever post, mounting bracket, bolt, tensioning roller and baffle, U type frame sets up on the alkali washing case, is provided with two fixed plates on the U type frame, is provided with electric putter between two fixed plates, electric putter's flexible end is connected with the slide bar, slide bar sliding connection U type frame, slide bar connection have the mounting bracket, be provided with the bolt on the mounting bracket, be provided with the tensioning roller in the mounting bracket, the lower surface of mounting bracket is provided with two baffles, and the upper surface of mounting bracket is provided with two gag lever posts, gag lever post sliding connection U type frame, electric putter's input electricity is connected the output of external control switch group.
Install the tensioning roller on the mounting bracket through the bolt, pass guide roll and tensioning roller to the dacron silk, make the dacron silk dip in the alkali lye in the alkali wash box, the dacron silk is washed the extension after the alkali, drive the slide bar through electric putter and remove, the slide bar drives the mounting bracket and removes, it is spacing to carry out through the gag lever post to the mounting bracket, avoid the mounting bracket to take place the slope, the mounting bracket drives the tensioning roller and removes, carry out the tensioning to the dacron silk through the tensioning roller, avoid the dacron silk to extend and become the wrinkle because of washing the back with alkali, prevent through the baffle that the dacron silk breaks away from the tensioning roller, the dacron silk after washing with alkali enters into the water collecting tank through the guide roll, and wash the dacron silk through the washing unit.
Furthermore, the washing unit comprises a support plate, a high-pressure pump, a connecting pipe, a water collecting pipe, a spray head, an auxiliary roller and a press roller, wherein the support plate is arranged on the water collecting tank, the high-pressure pump is arranged on the support plate, a water inlet of the high-pressure pump is connected with an external water source, an output end of the high-pressure pump is connected with one end of the connecting pipe, the other end of the connecting pipe is connected with the water collecting pipe, the water collecting pipe is arranged in the water collecting tank, the spray head is arranged on the water collecting pipe, the auxiliary roller and the press roller are respectively and rotatably connected in the water collecting tank, the number of the press rollers is two, an input end of the high-pressure pump is electrically connected with an output end of an external control switch group, the polyester yarns are subjected to auxiliary tensioning through the auxiliary roller and pass through the middle of the two press rollers, water in the external water source is pumped out through the high-pressure pump, then is conveyed into the water collecting pipe through the water collecting pipe and sprayed out through the spray head, thereby wash the dacron silk, extrude the dacron silk after wasing through two compression rollers to extrude moisture and alkali lye in the dacron silk.
Further, still include pH value sensor, pH value sensor sets up in the alkali washing incasement, and external control center's input is connected to pH value sensor's output electricity, monitors the pH value of alkali washing incasement through pH value sensor.
The temperature sensor is arranged in the alkaline washing box, the output end of the temperature sensor is electrically connected with the input end of an external control center, and the temperature of alkaline liquor in the alkaline washing box is monitored through the temperature sensor.
The alkali washing device is characterized by further comprising a heating pipe, wherein the heating pipe is arranged on the inner bottom surface of the alkali washing box, the input end of the heating pipe is electrically connected with the output end of the external control switch group, and alkali liquor in the alkali washing box is heated through the heating pipe, so that the temperature of the alkali liquor in the alkali washing box is at the optimal alkali washing temperature.
The alkali washing tank is characterized by further comprising a flow guide pipe, wherein the flow guide pipe is arranged on the alkali washing tank, two ends of the flow guide pipe are respectively communicated with the alkali washing tank and the water collecting tank, and redundant alkali liquor in the alkali washing tank is guided out of the water collecting tank through the flow guide pipe.
Compared with the prior art, the utility model has the beneficial effects that: has the following advantages:
1. the electric push rod drives the slide rod to move, the slide rod drives the mounting frame to move, the mounting frame drives the tensioning roller to move, and the tensioning roller is used for tensioning the polyester yarns, so that the polyester yarns are prevented from being stretched and wrinkled after alkaline washing, the smoothness of the polyester yarns is kept, and the production quality of the polyester yarns is improved;
2. make the dacron silk be "V" style of calligraphy in the header tank through the auxiliary roller, the high-pressure pump adds water through the connecting pipe toward the collector pipe to through the shower nozzle blowout, thereby wash the dacron silk, compress tightly the dacron silk after wasing through the compression roller, thereby effectively get rid of alkali lye on the dacron silk, improved the cleaning efficiency, guarantee the quality of dacron silk.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a partial cross-sectional structure of the present invention.
In the figure: the device comprises a base plate 1, a tensioning unit 2, a 21U-shaped frame, a 22 fixing plate, an electric push rod 23, a 24 sliding rod, a25 limiting rod, a 26 mounting frame, a 27 bolt, a 28 tensioning roller, a 29 baffle plate, a 3 flushing unit, a 31 supporting plate, a 32 high-pressure pump, a 33 connecting pipe, a 34 water collecting pipe, a 35 spray head, a 36 auxiliary roller, a 37 pressing roller, a 4 alkaline washing tank, a 5 water collecting tank, a 6 guide roller, a 7 PH value sensor, an 8 temperature sensor, a 9 heating pipe and a 10 flow guide pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present embodiment provides a technical solution: a mercerizing machine for processing polyester yarns comprises a bottom plate 1 and a tensioning unit 2;
bottom plate 1: the upper surface is provided with an alkali washing tank 4 and a water collecting tank 5, the alkali washing tank 4 is rotatably connected with a guide roller 6, and the water collecting tank 5 is provided with a flushing unit 3;
the tensioning unit 2: include U type frame 21, fixed plate 22, electric putter 23, slide bar 24, gag lever post 25, mounting bracket 26, bolt 27, tensioning roller 28 and baffle 29, U type frame 21 sets up on alkaline washing case 4, be provided with two fixed plates 22 on U type frame 21, be provided with electric putter 23 between two fixed plates 22, electric putter 23's flexible end is connected with slide bar 24, slide bar 24 sliding connection U type frame 21, slide bar 24 is connected with mounting bracket 26, be provided with bolt 27 on the mounting bracket 26, be provided with tensioning roller 28 in the mounting bracket 26, the lower surface of mounting bracket 26 is provided with two baffles 29, the upper surface of mounting bracket 26 is provided with two gag lever posts 25, gag lever post 25 sliding connection U type frame 21, the output of external control switch group is connected to electric putter 23's input electricity.
Install tensioning roller 28 on mounting bracket 26 through bolt 27, pass guide roll 6 and tensioning roller 28 to the dacron silk, make the dacron silk dip in the alkali lye of alkaline washing case 4, the dacron silk extends after alkaline washing, drive slide bar 24 through electric putter 23 and remove, slide bar 24 drives mounting bracket 26 and removes, it is spacing to mounting bracket 26 through gag lever post 25, avoid mounting bracket 26 to take place the slope, mounting bracket 26 drives tensioning roller 28 and removes, carry out the tensioning to the dacron silk through tensioning roller 28, avoid the dacron silk to extend and become the wrinkle because of alkaline washing back, prevent through baffle 29 that the dacron silk breaks away from tensioning roller 28, the dacron silk after the alkaline washing passes through guide roll 6 and enters into header tank 5, and wash the dacron silk through washing unit 3.
The washing unit 3 comprises a support plate 31, a high pressure pump 32, a connecting pipe 33, a water collecting pipe 34, a spray head 35, an auxiliary roller 36 and a press roller 37, the support plate 31 is arranged on the water collecting tank 5, the high pressure pump 32 is arranged on the support plate 31, a water inlet of the high pressure pump 32 is connected with an external water source, an output end of the high pressure pump 32 is connected with one end of the connecting pipe 33, the other end of the connecting pipe 33 is connected with the water collecting pipe 34, the water collecting pipe 34 is arranged in the water collecting tank 5, the spray head 35 is arranged on the water collecting pipe 34, the auxiliary roller 36 and the press roller 37 are respectively and rotatably connected in the water collecting tank 5, the number of the press rollers 37 is two, an input end of the high pressure pump 32 is electrically connected with an output end of an external control switch group, the polyester yarn is subjected to auxiliary tensioning through the auxiliary roller 36, passes through the middle of the two press rollers 37, water in the external water source is pumped out through the high pressure pump 32, and then is conveyed into the water collecting pipe 34 through the press roller 32, and is sprayed out through the spray head 35 so as to wash the polyester yarns, and the washed polyester yarns are extruded through the two press rollers 37 so as to extrude the moisture and the alkali liquor in the polyester yarns.
The alkaline cleaning device is characterized by further comprising a pH value sensor 7, wherein the pH value sensor 7 is arranged in the alkaline cleaning box 4, the output end of the pH value sensor 7 is electrically connected with the input end of an external control center, and the pH value in the alkaline cleaning box 4 is monitored through the pH value sensor 7.
Still include temperature sensor 8, temperature sensor 8 sets up in alkaline washing case 4, and the input of external control center is connected to temperature sensor 8's output electricity, monitors alkaline solution temperature in the alkaline washing case 4 through temperature sensor 8.
The alkali washing device is characterized by further comprising a heating pipe 9, the heating pipe 9 is arranged on the inner bottom surface of the alkali washing box 4, the input end of the heating pipe 9 is electrically connected with the output end of the external control switch group, and alkali liquor in the alkali washing box 4 is heated through the heating pipe 9, so that the temperature of the alkali liquor in the alkali washing box 4 is at the optimal alkali washing temperature.
The alkaline washing device is characterized by further comprising a flow guide pipe 10, wherein the flow guide pipe 10 is arranged on the alkaline washing tank 4, two ends of the flow guide pipe 10 are respectively communicated with the alkaline washing tank 4 and the water collecting tank 5, and redundant alkaline liquor in the alkaline washing tank 4 is guided out of the water collecting tank 5 through the flow guide pipe 10.
The working principle of the mercerizing machine for processing the polyester yarns provided by the utility model is as follows: the tensioning roller 28 is installed on the installation frame 26 through the bolt 27, the polyester yarns penetrate through the guide roller 6 and the tensioning roller 28, so that the polyester yarns are immersed in alkali liquor in the alkali washing box 4, the polyester yarns extend after alkali washing, the slide rod 24 is driven by the electric push rod 23 to move, the slide rod 24 drives the installation frame 26 to move, the installation frame 26 is limited through the limiting rod 25, the installation frame 26 is prevented from inclining, the installation frame 26 drives the tensioning roller 28 to move, the tensioning roller 28 is used for tensioning the polyester yarns, the polyester yarns are prevented from being wrinkled due to extension after alkali washing, the baffle 29 is used for preventing the polyester yarns from being separated from the tensioning roller 28, the PH value in the alkali washing box 4 is monitored through the PH value sensor 7, the temperature of the alkali liquor in the alkali washing box 4 is monitored through the temperature sensor 8, the alkali liquor in the alkali washing box 4 is heated through the heating pipe 9, so that the temperature of the alkali liquor in the alkali washing box 4 is at the optimal alkali washing temperature, the alkali-washed polyester yarns enter the water collecting tank 5 through the guide roller 6, the polyester yarns are tensioned in an auxiliary mode through the auxiliary roller 36, pass through the middle of the two compression rollers 37, are pumped out from an external water source through the high-pressure pump 32, are pressurized through the high-pressure pump 32, are conveyed into the water collecting pipe 34 through the water collecting pipe 34, are sprayed out through the spray head 35, and are washed, and the washed polyester yarns are extruded through the two compression rollers 37, so that moisture and alkali liquor in the polyester yarns are extruded.
It should be noted that the electric push rod 23 disclosed in the above embodiments may be of a specific model of DYTP01, the high-pressure pump 32 may be of a specific model of HFA25, the pH sensor 7 may be of a specific model of MIK-PH-5011, the temperature sensor 8 may be of a specific model of WZP-230, the heating pipe 9 may be of a specific model of RA-18TE0026K2-C, and the control switch set controls the electric push rod 23, the high-pressure pump 32 and the heating pipe 9 to operate according to a method commonly used in the prior art.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. A mercerizing machine for processing polyester yarns is characterized in that: comprises a bottom plate (1) and a tensioning unit (2);
base plate (1): an alkaline washing tank (4) and a water collecting tank (5) are arranged on the upper surface of the washing tank, a guide roller (6) is rotatably connected to the alkaline washing tank (4), and a washing unit (3) is arranged on the water collecting tank (5);
tensioning unit (2): comprises a U-shaped frame (21), fixing plates (22), an electric push rod (23), a slide rod (24), a limiting rod (25), an installation frame (26), a bolt (27), a tension roller (28) and a baffle plate (29), wherein the U-shaped frame (21) is arranged on an alkali washing box (4), the U-shaped frame (21) is provided with the two fixing plates (22), the electric push rod (23) is arranged between the two fixing plates (22), the telescopic end of the electric push rod (23) is connected with the slide rod (24), the slide rod (24) is connected with the U-shaped frame (21) in a sliding way, the slide rod (24) is connected with the installation frame (26), the bolt (27) is arranged on the installation frame (26), the tension roller (28) is arranged in the installation frame (26), the lower surface of the installation frame (26) is provided with the two baffle plates (29), the upper surface of the installation frame (26) is provided with the two limiting rods (25), the limiting rod (25) is connected with the U-shaped frame (21) in a sliding way, the input end of the electric push rod (23) is electrically connected with the output end of the external control switch group.
2. The mercerizing machine for processing polyester yarns according to claim 1, wherein the mercerizing machine comprises: the washing unit (3) comprises a support plate (31), a high-pressure pump (32), a connecting pipe (33), a water collecting pipe (34), a spray head (35), an auxiliary roller (36) and a press roller (37), the support plate (31) is arranged on the water collecting tank (5), the support plate (31) is provided with a high-pressure pump (32), a water inlet of the high-pressure pump (32) is connected with an external water source, an output end of the high-pressure pump (32) is connected with one end of the connecting pipe (33), the other end of the connecting pipe (33) is connected with a water collecting pipe (34), the water collecting pipe (34) is arranged in the water collecting tank (5), a spray head (35) is arranged on the water collecting pipe (34), the auxiliary roller (36) and the press roller (37) are respectively connected in the water collecting tank (5) in a rotating way, the number of the compression rollers (37) is two, and the input end of the high-pressure pump (32) is electrically connected with the output end of the external control switch group.
3. The mercerizing machine for processing polyester yarns according to claim 1, wherein the mercerizing machine comprises: the alkali washing machine is characterized by further comprising a pH value sensor (7), wherein the pH value sensor (7) is arranged in the alkali washing box (4), and the output end of the pH value sensor (7) is electrically connected with the input end of an external control center.
4. The mercerizing machine for processing polyester yarns according to claim 1, wherein the mercerizing machine comprises: the alkali washing machine is characterized by further comprising a temperature sensor (8), wherein the temperature sensor (8) is arranged in the alkali washing box (4), and the output end of the temperature sensor (8) is electrically connected with the input end of an external control center.
5. The mercerizing machine for processing polyester yarns according to claim 1, wherein the mercerizing machine comprises: the alkali washing device is characterized by further comprising a heating pipe (9), wherein the heating pipe (9) is arranged on the bottom surface of the inside of the alkali washing box (4), and the input end of the heating pipe (9) is electrically connected with the output end of the external control switch group.
6. The mercerizing machine for processing polyester yarns according to claim 1, wherein the mercerizing machine comprises: the alkali washing machine is characterized by further comprising a flow guide pipe (10), wherein the flow guide pipe (10) is arranged on the alkali washing box (4), and two ends of the flow guide pipe (10) are respectively communicated with the alkali washing box (4) and the water collecting box (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123327975.XU CN216864551U (en) | 2021-12-28 | 2021-12-28 | Mercerizing machine for processing polyester yarns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123327975.XU CN216864551U (en) | 2021-12-28 | 2021-12-28 | Mercerizing machine for processing polyester yarns |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216864551U true CN216864551U (en) | 2022-07-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123327975.XU Active CN216864551U (en) | 2021-12-28 | 2021-12-28 | Mercerizing machine for processing polyester yarns |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216864551U (en) |
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2021
- 2021-12-28 CN CN202123327975.XU patent/CN216864551U/en active Active
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