CN216833965U - Aluminum alloy electric automobile front floor assembly and automobile - Google Patents

Aluminum alloy electric automobile front floor assembly and automobile Download PDF

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Publication number
CN216833965U
CN216833965U CN202220623120.7U CN202220623120U CN216833965U CN 216833965 U CN216833965 U CN 216833965U CN 202220623120 U CN202220623120 U CN 202220623120U CN 216833965 U CN216833965 U CN 216833965U
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row seat
aluminum alloy
section
front floor
reinforcing plate
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邹宏亮
王小青
黄红权
李天亮
罗弦
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Thalys Automobile Co ltd
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Chongqing Jinkang Sailisi New Energy Automobile Design Institute Co Ltd
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Abstract

The utility model discloses an aluminum alloy electric automobile front floor assembly and an automobile, wherein the aluminum alloy electric automobile front floor assembly is composed of a front floor made of aluminum alloy, a front row seat front beam, a front row seat rear beam, a middle channel reinforcing plate rear section and a middle channel reinforcing plate front section, and the integrally formed front row seat front beam and front row seat rear beam are respectively installed on the transverse direction of the front floor; the rear section of the middle channel reinforcing plate is arranged between the front row seat front cross beam and the front row seat rear cross beam and is positioned on the longitudinal central line of the front floor; the front section of the middle channel reinforcing plate is arranged on one side of the front cross beam of the front row of seats and is positioned on the longitudinal center line of the front floor. The automobile comprises the aluminum alloy electric automobile front floor assembly. The front floor is made of aluminum alloy, and the front channel reinforcing plate front section, the middle channel reinforcing plate rear section, the front row seat front cross beam and the front row seat rear cross beam form an assembly to realize light weight and improve the endurance mileage of the electric automobile.

Description

一种铝合金电动汽车前地板总成及汽车A kind of aluminum alloy electric vehicle front floor assembly and vehicle

技术领域technical field

本实用新型涉及车辆结构的技术领域,具体涉及一种铝合金电动汽车前地板总成及汽车。The utility model relates to the technical field of vehicle structures, in particular to an aluminum alloy electric vehicle front floor assembly and an automobile.

背景技术Background technique

电动汽车的前地板区域内需要布置座椅、动力电池等零部件,因此需要具有良好的车身碰撞、刚强度、模态等性能,同时还要求能降低车身重量,提高轻量化系数。Parts such as seats and power batteries need to be arranged in the front floor area of electric vehicles. Therefore, they need to have good performance such as body collision, rigidity, and modal. At the same time, they are also required to reduce the body weight and improve the lightweight coefficient.

目前,传统的钢制前地板总成的零件数量多,重量大,轻量化系数低,导致降低电动汽车续航里程的问题。At present, the traditional steel front floor assembly has a large number of parts, is heavy, and has a low lightweight coefficient, which leads to the problem of reducing the cruising range of electric vehicles.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是提供一种铝合金电动汽车前地板总成及汽车,提高电动汽车的续航里程。The purpose of the utility model is to provide an aluminum alloy electric vehicle front floor assembly and a vehicle, and to improve the cruising range of the electric vehicle.

为实现上述目的,本实用新型采用如下技术方案。To achieve the above purpose, the present invention adopts the following technical solutions.

一种铝合金电动汽车前地板总成,由铝合金制成的前地板、前排座椅前横梁、前排座椅后横梁、中通道加强板后段和中通道加强板前段组成前地板总成,所述一体成型的前排座椅前横梁和前排座椅后横梁分别安装在所述前地板的横向上;所述中通道加强板后段安装在所述前排座椅前横梁和前排座椅后横梁之间,并位于前地板纵向的中心线上;所述中通道加强板前段安装在所述前排座椅前横梁的一侧,并位于前地板纵向的中心线上。An aluminum alloy electric vehicle front floor assembly, which is composed of a front floor made of aluminum alloy, a front beam of a front seat, a rear beam of the front seat, a rear section of a middle channel reinforcement plate and a front section of the middle channel reinforcement plate to form a front floor assembly. The integrated front seat front beam and the front seat rear beam are respectively installed on the lateral direction of the front floor; the rear section of the middle channel reinforcement plate is installed on the front seat front beam and the front seat rear beam. between the rear beams of the front seats and located on the longitudinal centerline of the front floor; the front section of the middle channel reinforcement plate is installed on one side of the front beams of the front seats and located on the longitudinal centerline of the front floor.

采用上述技术方案的本实用新型,通过将前地板由铝合金制成,在满足其强度和刚度的同时较钢制作的前地板的重量更轻,提高轻量化;并将前地板总成上的零部件减少至只有中通道加强板前段、中通道加强板后段、前排座椅前横梁和前排座椅后横梁,并通过上述连接关系的布置,使形成的总成具有良好的车身碰撞、刚强度、模态等性能,并进一步实现轻量化,提高电动汽车的续航里程。In the utility model adopting the above technical solutions, by making the front floor made of aluminum alloy, while satisfying its strength and rigidity, the weight of the front floor made of steel is lighter, and the weight is improved; The components are reduced to only the front section of the middle channel reinforcement plate, the rear section of the middle channel reinforcement plate, the front beam of the front seat and the rear beam of the front seat, and through the arrangement of the above connection relationship, the formed assembly has a good body collision , rigidity, modal and other properties, and further achieve lightweight and improve the cruising range of electric vehicles.

优选的,所述前地板整体呈长方形,所述前地板上形成有安装中通道加强板前段、中通道加强板后段、前排座椅前横梁和前排座椅后横梁的安装点。Preferably, the front floor is rectangular as a whole, and the front floor is formed with installation points for installing the front section of the middle channel reinforcement plate, the rear section of the middle channel reinforcement plate, the front beam of the front seat and the rear beam of the front seat.

通过将前地板设置为长方形,使其满足安装中通道加强板前段、中通道加强板后段、前排座椅前横梁和前排座椅后横梁,且将前端与前机舱连接,后端与后车体连接,两侧与门槛梁连接,满足连接的强度和刚度,提升前地板的稳定性。By setting the front floor to be rectangular, it can meet the requirements of installing the front section of the middle aisle reinforcing plate, the rear section of the middle aisle reinforcing plate, the front beam of the front seat and the rear beam of the front seat, and the front end is connected with the front cabin, and the rear end is connected with The rear car body is connected, and the two sides are connected with the sill beam, which meets the strength and rigidity of the connection and improves the stability of the front floor.

优选的,所述前地板上安装中通道加强板前段的安装点的两侧均形成有凹腔,所述凹腔由其本体凹凸变形形成。Preferably, concave cavities are formed on both sides of the installation point on the front floor where the front section of the middle channel reinforcing plate is installed, and the concave cavity is formed by the concave-convex deformation of its body.

通过形成凹腔可加强前地板的强度和刚度,并提升驾驶人员踏脚的舒适性。The formation of the cavity enhances the strength and rigidity of the front floor and improves the comfort of the driver's foot.

优选的,所述中通道加强板前段整体呈长方形,且其上形成有由数个长方形和菱形组成的加强结构,所述加强结构由数个加强板纵横交错形成;所述中通道加强板前段采用铝合金,一端与前机舱连接,另一端与前排座椅前横梁连接,底部与前地板连接。Preferably, the front section of the middle channel reinforcing plate is rectangular as a whole, and a reinforcing structure composed of several rectangles and rhombus is formed thereon, and the reinforcing structure is formed by a plurality of reinforcing plates in a crisscross pattern; the front section of the middle channel reinforcing plate is formed. Made of aluminum alloy, one end is connected to the front cabin, the other end is connected to the front beam of the front seat, and the bottom is connected to the front floor.

通过将中通道加强板前段设置为上述结构,可提升其强度和刚度,为动力电池、整车控制器、管梁的提供安装点,并通过上述连接关系和连接结构,在正碰时起到传递能量的作用,提升车身碰撞性能。By setting the front section of the middle channel reinforcement plate to the above structure, its strength and rigidity can be improved, providing installation points for the power battery, the vehicle controller, and the pipe beam. The function of transferring energy to improve the crash performance of the vehicle body.

优选的,所述前排座椅前横梁的截面呈n形,其两侧均形成有翻边,通过所述翻边与前地板连接。Preferably, the cross-section of the front beam of the front seat is n-shaped, and flanges are formed on both sides thereof, and are connected to the front floor through the flanges.

将所述前排座椅前横梁的截面呈n形并设置翻边连接,可提升其自身的强度和刚度,并能提升连接的强度和刚度,为座椅提供安装点。The cross-section of the front beam of the front seat is n-shaped and the flange connection is arranged, so that its own strength and rigidity can be improved, and the strength and rigidity of the connection can be improved to provide installation points for the seat.

优选的,所述前排座椅后横梁的截面呈n形,其两侧均形成有翻边,通过所述翻边与前地板连接。Preferably, the cross-section of the rear cross beam of the front seat is n-shaped, and flanges are formed on both sides thereof, and are connected to the front floor through the flanges.

将所述前排座椅后横梁的截面呈n形并设置翻边连接,可提升其自身的强度和刚度,并能提升连接的强度和刚度,为座椅提供安装点。The cross-section of the rear beam of the front seat is n-shaped and the flange connection is arranged, so that its own strength and rigidity can be improved, and the strength and rigidity of the connection can be improved to provide installation points for the seat.

优选的,所述前排座椅前横梁的两端均连接有第一门槛连接件;所述前排座椅后横梁的两端均连接有第二门槛连接件。Preferably, both ends of the front cross beam of the front seat are connected with a first rocker connector; both ends of the rear cross beam of the front seat are connected with a second rocker connector.

前排座椅后横梁通过第一门槛连接件与车身左右门槛连接,提升车身侧面碰撞性能;前排座椅后横梁的两端均连接有第二门槛连接件与车身左右门槛连接,提升车身侧面碰撞性能。The rear cross member of the front seat is connected to the left and right door sills of the vehicle body through the first door sill connecting piece to improve the side impact performance of the vehicle body; crash performance.

优选的,所述前排座椅前横梁和前排座椅后横梁上均安装有数个主驾座椅安装支架。Preferably, several main driver seat mounting brackets are installed on the front beam of the front seat and the rear beam of the front seat.

通过在前排座椅前横梁和前排座椅后横梁上安装主驾座椅安装支架,便于通过主驾座椅安装支架与座椅横梁连接。By installing the driver's seat mounting bracket on the front beam of the front seat and the rear beam of the front seat, it is convenient to connect the driver's seat with the seat beam through the driver's seat mounting bracket.

进一步优选的,所述前地板上形成有数个由其本体凹凸变形形成的加强部。Further preferably, the front floor is formed with several reinforcing parts formed by the concave-convex deformation of its body.

通过设置加强部可提升前地板的强度和刚度。The strength and rigidity of the front floor can be improved by providing the reinforcement.

为了达到上述目的,本实用新型的实施例还提供了一种汽车,包括上述铝合金电动汽车前地板总成。In order to achieve the above purpose, an embodiment of the present invention also provides an automobile, comprising the above-mentioned aluminum alloy electric automobile front floor assembly.

本实用新型的有益效果是,通过将前地板由铝合金制成,在满足其强度和刚度的同时较钢制作的前地板的重量更轻,提高轻量化;并将前地板总成上的零部件减少至只有中通道加强板前段、中通道加强板后段、前排座椅前横梁和前排座椅后横梁,并通过上述连接关系的布置,使形成的总成具有良好的车身碰撞、刚强度、模态等性能,并进一步实现轻量化,提高电动汽车的续航里程。并使前排座椅后横梁通过第一门槛连接件与车身左右门槛连接,提升车身侧面碰撞性能;前排座椅后横梁的两端均连接有第二门槛连接件与车身左右门槛连接,提升车身侧面碰撞性能。The beneficial effect of the utility model is that, by making the front floor from aluminum alloy, the weight of the front floor made of steel is lighter while satisfying its strength and rigidity, and the weight is improved; The components are reduced to only the front section of the middle channel reinforcement plate, the rear section of the middle channel reinforcement plate, the front beam of the front seat and the rear beam of the front seat. The performance of rigid strength, modal and other properties, and further realize lightweight, improve the cruising range of electric vehicles. The rear beam of the front seat is connected with the left and right door sills of the vehicle body through the first door sill connecting piece, so as to improve the side impact performance of the vehicle body; Body side impact performance.

附图说明Description of drawings

图1是本实用新型的立体图;1 is a perspective view of the present utility model;

图2是本实用新型的俯视图;Fig. 2 is the top view of the present utility model;

图3是本实用新型的爆炸图。Figure 3 is an exploded view of the present utility model.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步说明,但并不因此将本实用新型限制在所述的实施例范围之中。The present utility model will be further described below in conjunction with the accompanying drawings, but the present utility model is not limited to the scope of the described embodiments.

说明书附图中的附图标记包括:中通道加强板前段1、加强板11、中通道加强板后段2、前排座椅前横梁3、第一门槛连接件31、前排座椅后横梁4、主驾座椅安装支架41、第二门槛连接件42、前地板5、凹腔51、加强部6。Reference numerals in the accompanying drawings include: front section of the middle channel reinforcement plate 1, reinforcement plate 11, rear section of the middle channel reinforcement plate 2, front seat front cross member 3, first rocker connecting piece 31, front seat rear cross member 4. The main driver seat mounting bracket 41 , the second rocker connecting piece 42 , the front floor 5 , the cavity 51 , and the reinforcing part 6 .

实施例1,参见图1至图3,一种铝合金电动汽车前地板总成,由铝合金制成的前地板5、前排座椅前横梁3、前排座椅后横梁4、中通道加强板后段2和中通道加强板前段1组成前地板总成,所述一体成型的前排座椅前横梁3和前排座椅后横梁4分别安装在所述前地板5的横向上;所述中通道加强板后段2安装在所述前排座椅前横梁3和前排座椅后横梁4之间,并位于前地板5纵向的中心线上;所述中通道加强板前段1安装在所述前排座椅前横梁3的一侧,并位于前地板5纵向的中心线上。Embodiment 1, referring to FIG. 1 to FIG. 3, an aluminum alloy electric vehicle front floor assembly, a front floor 5 made of aluminum alloy, a front beam 3 of the front seat, a rear beam 4 of the front seat, and a middle tunnel. The rear section 2 of the reinforcement plate and the front section 1 of the reinforcement plate in the middle passage form a front floor assembly, and the integrally formed front seat front beam 3 and the front seat rear beam 4 are respectively installed on the lateral direction of the front floor 5; The rear section 2 of the middle channel reinforcement plate is installed between the front cross beam 3 of the front seat and the rear cross beam 4 of the front seat, and is located on the longitudinal centerline of the front floor 5; the front section 1 of the middle channel reinforcement plate It is installed on one side of the front cross member 3 of the front seat and is located on the longitudinal centerline of the front floor 5 .

参见图1和图3,所述前地板5整体呈长方形,所述前地板5上形成有安装中通道加强板前段1、中通道加强板后段2、前排座椅前横梁3和前排座椅后横梁4的安装点。Referring to FIGS. 1 and 3 , the front floor 5 is in the shape of a rectangle as a whole, and the front floor 5 is formed with the front section 1 for installing the middle channel reinforcement plate, the rear section 2 for the middle channel reinforcement plate, the front cross beam 3 of the front seat and the front row Mounting point for seat rear cross member 4.

参见图2和图3,所述前地板5上安装中通道加强板前段1的安装点的两侧均形成有凹腔51,所述凹腔51由其本体凹凸变形形成。Referring to FIGS. 2 and 3 , concave cavities 51 are formed on both sides of the installation point on the front floor 5 where the front section 1 of the middle channel reinforcing plate is installed, and the concave cavity 51 is formed by the concave-convex deformation of its body.

参见图1和图3,所述中通道加强板前段1整体呈长方形,且其上形成有由数个长方形和菱形组成的加强结构,所述加强结构由数个加强板11纵横交错形成;所述中通道加强板前段1采用铝合金,一端与前机舱通过热熔自攻丝铆接工艺和结构胶连接,另一端与前排座椅前横梁3通过热熔自攻丝铆接工艺和结构胶连接,底部与前地板5通过自穿刺铆接工艺加结构胶连接。Referring to FIG. 1 and FIG. 3 , the front section 1 of the middle channel reinforcement plate is in the shape of a rectangle as a whole, and a reinforcement structure composed of several rectangles and rhombus is formed thereon, and the reinforcement structure is formed by a number of reinforcement plates 11 in a criss-cross manner; The front section 1 of the middle channel reinforcement plate is made of aluminum alloy, one end is connected with the front nacelle by hot-melt self-tapping riveting process and structural adhesive, and the other end is connected with the front beam 3 of the front seat by hot-melt self-tapping riveting process and structural adhesive. , the bottom and the front floor 5 are connected by self-piercing riveting process and structural adhesive.

参见图2和图3,所述前排座椅前横梁3的截面呈n形,其两侧均形成有翻边,通过所述翻边与前地板5连接。Referring to FIGS. 2 and 3 , the cross-section of the front cross member 3 of the front seat is n-shaped, and flanges are formed on both sides thereof, and are connected to the front floor 5 through the flanges.

参见图3,所述前排座椅后横梁4的截面呈n形,其两侧均形成有翻边,通过所述翻边与前地板5连接。所述前排座椅前横梁3的两端均连接有第一门槛连接件31;所述前排座椅后横梁4的两端均连接有第二门槛连接件42。Referring to FIG. 3 , the cross-section of the rear cross member 4 of the front seat is n-shaped, and flanges are formed on both sides thereof, and are connected to the front floor 5 through the flanges. Both ends of the front beam 3 of the front seat are connected with a first rocker connecting member 31 ; both ends of the rear beam 4 of the front seat are connected with a second rocker connecting member 42 .

所述前排座椅前横梁3和前排座椅后横梁4上均安装有数个主驾座椅安装支架41。所述前地板5上形成有数个由其本体凹凸变形形成的加强部6。A plurality of driver seat mounting brackets 41 are installed on the front beam 3 of the front seat and the rear beam 4 of the front seat. The front floor 5 is formed with several reinforcing parts 6 formed by the concave-convex deformation of its body.

实施例2,一种汽车,包括上述铝合金电动汽车前地板总成。需要说明的是,该汽车可包括燃油汽车、电动汽车等。具体的,可为两厢轿车、三厢轿车、皮卡车、SUV、MPV、面包车或越野车等。Embodiment 2, an automobile, comprising the above-mentioned aluminum alloy electric automobile front floor assembly. It should be noted that the vehicle may include a fuel vehicle, an electric vehicle, and the like. Specifically, it can be a hatchback sedan, a sedan sedan, a pickup truck, an SUV, an MPV, a van or an off-road vehicle.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. The aluminum alloy electric vehicle front floor assembly is characterized in that a front floor (5), a front row seat front cross beam (3), a front row seat rear cross beam (4), a middle channel reinforcing plate rear section (2) and a middle channel reinforcing plate front section (1) which are made of aluminum alloy form the front floor assembly, and the integrally formed front row seat front cross beam (3) and the front row seat rear cross beam (4) are respectively installed in the transverse direction of the front floor (5); the middle channel reinforcing plate rear section (2) is arranged between the front row seat front cross beam (3) and the front row seat rear cross beam (4) and is positioned on the longitudinal central line of the front floor (5); the front section (1) of the middle channel reinforcing plate is arranged on one side of the front row seat front cross beam (3) and is positioned on the longitudinal central line of the front floor (5).
2. The aluminum alloy electric vehicle front floor assembly as recited in claim 1, wherein the front floor (5) is rectangular as a whole, and mounting points for mounting the front section (1) of the center tunnel reinforcement plate, the rear section (2) of the center tunnel reinforcement plate, the front row seat front cross member (3) and the front row seat rear cross member (4) are formed on the front floor (5).
3. The aluminum alloy electric vehicle front floor assembly according to claim 1, wherein a concave cavity (51) is formed on each side of a mounting point of the front floor (5) for mounting the front section (1) of the center tunnel reinforcing plate, and the concave cavity (51) is formed by concave-convex deformation of a body of the concave cavity.
4. The aluminum alloy electric vehicle front floor assembly according to claim 1, wherein the center channel reinforcing plate front section (1) is rectangular in whole, and a reinforcing structure consisting of a plurality of rectangles and diamonds is formed on the center channel reinforcing plate front section, and the reinforcing structure is formed by a plurality of reinforcing plates (11) in a criss-cross manner; the front section (1) of the middle channel reinforcing plate is made of aluminum alloy, one end of the middle channel reinforcing plate is connected with the front engine room, the other end of the middle channel reinforcing plate is connected with the front row seat front cross beam (3), and the bottom of the middle channel reinforcing plate is connected with the front floor (5).
5. The aluminum alloy electric vehicle front floor assembly according to claim 1, wherein the front row seat front beam (3) is n-shaped in cross section, and flanges are formed on both sides of the front row seat front beam and connected with the front floor (5) through the flanges.
6. The aluminum alloy electric vehicle front floor assembly according to claim 1, wherein the front row seat rear cross beam (4) is n-shaped in cross section, and flanges are formed on both sides of the front row seat rear cross beam and connected with the front floor (5) through the flanges.
7. The aluminum alloy electric vehicle front floor assembly according to claim 1, wherein a first rocker connector (31) is connected to each end of the front row seat front beam (3); and two ends of the front-row seat rear cross beam (4) are connected with second threshold connecting pieces (42).
8. The aluminum alloy electric vehicle front floor assembly as recited in claim 1, wherein a plurality of main seat mounting brackets (41) are mounted on each of the front row seat front beam (3) and the front row seat rear beam (4).
9. The aluminum alloy electric vehicle front floor assembly according to claim 1, wherein the front floor (5) is formed with a plurality of reinforcing portions (6) formed by concave-convex deformation of a body thereof.
10. An automobile, characterized by comprising the aluminum alloy electric automobile front floor assembly as recited in any one of claims 1 to 9.
CN202220623120.7U 2022-03-21 2022-03-21 Aluminum alloy electric automobile front floor assembly and automobile Active CN216833965U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115257963A (en) * 2022-07-20 2022-11-01 岚图汽车科技有限公司 A front floor assembly and vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115257963A (en) * 2022-07-20 2022-11-01 岚图汽车科技有限公司 A front floor assembly and vehicle
CN115257963B (en) * 2022-07-20 2023-10-20 岚图汽车科技有限公司 Front floor assembly and vehicle

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