CN216827680U - Automatic cleaning, oil spraying and piston rod penetrating mechanism for inner wall of aluminum pipe - Google Patents
Automatic cleaning, oil spraying and piston rod penetrating mechanism for inner wall of aluminum pipe Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及自动化设备技术领域,具体涉及一种铝管内壁自动清洁、喷油、穿套活塞杆机构。The utility model relates to the technical field of automation equipment, in particular to an aluminum tube inner wall automatic cleaning, oil spraying, and casing piston rod mechanism.
背景技术Background technique
现有多种规格的铝管产品需要配套安装活塞杆,由于铝管的管径尺寸、长度尺寸有所不同,对应需有装配的活塞杆的规格也不同,并且活塞杆需要加力填塞到铝管内壁中,由于铝管在填塞活塞杆前需要进行内壁表面的清洁工作,并且喷涂必要的润滑油,基于以上多种技术需要,目前人工完成所有工序,效率不高,因此,采用自动化设备实现所有工序可以大大提升生产效率。Existing aluminum tube products of various specifications need to be installed with piston rods. Due to the different diameters and lengths of aluminum tubes, the specifications of the corresponding piston rods that need to be assembled are also different, and the piston rods need to be filled with aluminum. In the inner wall of the tube, because the aluminum tube needs to clean the inner wall surface before filling the piston rod, and spray the necessary lubricating oil, based on the above technical requirements, all the processes are currently completed manually, and the efficiency is not high. Therefore, automatic equipment is used to achieve All processes can greatly improve production efficiency.
实用新型内容Utility model content
本实用新型目的:鉴于背景技术中的技术问题,我们设计一种铝管内壁自动清洁、喷油、穿套活塞杆机构,采用自动按压组件配合自动转移组件将上料架上提供的不同规格的铝管有序步进地变换工位,再依次由吹尘组件、喷油组件和装填组件,完成对铝管的内壁吹气除尘、喷油润滑和装填活塞杆三个连贯动作,自动化程度高、工艺效率高,实用性强。Purpose of the utility model: In view of the technical problems in the background technology, we design an aluminum tube inner wall automatic cleaning, oil injection, sleeve piston rod mechanism, using automatic pressing components to cooperate with automatic transfer components to provide different specifications on the feeding rack. The aluminum tube changes stations in an orderly and step-by-step manner, and then the dust blowing component, the oil injection component and the filling component complete the three consecutive actions of blowing and dusting the inner wall of the aluminum tube, oil injection lubrication and filling the piston rod, with a high degree of automation. , High process efficiency and strong practicability.
为解决上述问题采取的技术方案是:The technical solutions adopted to solve the above problems are:
一种铝管内壁自动清洁、喷油、穿套活塞杆机构,包括自动按压组件、自动转移组件、吹尘组件、喷油组件和装填组件,An aluminum tube inner wall automatic cleaning, oil injection, and casing piston rod mechanism, comprising an automatic pressing component, an automatic transfer component, a dust blowing component, an oil injection component and a filling component,
所述自动按压组件通过框架定位在自动转移组件上方,并配合自动转移组件将上料架送料的铝管逐一有序步进转移,The automatic pressing assembly is positioned above the automatic transfer assembly through the frame, and cooperates with the automatic transfer assembly to transfer the aluminum tubes fed by the feeding rack one by one in an orderly and stepwise manner.
所述自动转移组件包括固定在工作台上的电动丝杆副、固定支撑架、活动支撑架和步进转移组件,所述电动丝杆副的丝杆滑块与活动支撑架下端的滑移板连接,带动活动支撑架横向调节与固定支撑架的间距,所述步进转移组件设置在固定支撑架和活动支撑架上,包括四组定位角架、步进滑轨、步进气缸、与步进滑轨固连的转移角架和升降组件,所述定位角架包括与固定支撑架同侧固定在工作台上的第一定位角架、与滑移板固连的第二定位角架,所述第一定位角架和第二定位角架均左右对称布置,所述步进滑轨水平方向固连在定位角架外侧,且步进滑轨与滑移板之间通过步进气缸带动实现步进滑移,所述步进滑轨上间距均匀地固连有升降组件,所述升降组件包括竖直滑块滑轨组件、升降气缸、横杆和五组抬升角架,所述横杆水平连接若干个滑轨,且升降气缸带动横杆上下升降动作,所述抬升角架固连在横杆上,且相邻的抬升角架对应四组定位角架相同的间距设置,在步进气缸带动下,将前一工位定位角架上的铝管托举并步进转移到后一定位角架上,完成对铝管工位的转换,The automatic transfer assembly includes an electric screw pair fixed on the worktable, a fixed support frame, a movable support frame and a step-by-step transfer assembly. The screw slider of the electric screw pair and the sliding plate at the lower end of the movable support frame connected to drive the movable support frame to laterally adjust the distance between the fixed support frame and the fixed support frame. The step transfer assembly is arranged on the fixed support frame and the movable support frame, and includes four sets of positioning angle frames, step slide rails, step cylinders, and step A transfer angle frame and a lifting assembly fixedly connected to the sliding rail, the positioning angle frame includes a first positioning angle frame fixed on the worktable on the same side as the fixed support frame, and a second positioning angle frame fixed with the sliding plate, The first positioning angle frame and the second positioning angle frame are arranged symmetrically on the left and right, the stepping slide rail is fixedly connected to the outside of the positioning angle frame in the horizontal direction, and the stepping slide rail and the sliding plate are driven by a stepping cylinder The step-by-step sliding is realized, and the step-by-step slide rail is fixedly connected with a lifting assembly at an even interval. The rod is horizontally connected with several slide rails, and the lifting cylinder drives the horizontal rod to move up and down. The lifting angle frame is fixedly connected to the horizontal rod, and the adjacent lifting angle frames are arranged at the same spacing corresponding to the four sets of positioning angle frames. Driven by the air intake cylinder, the aluminum tube on the positioning angle frame of the previous station is lifted and transferred to the latter positioning angle frame by steps to complete the conversion of the aluminum tube station.
所述吹尘组件和喷油组件通过同一组水平滑移丝杆副和竖直滑移丝杆带动挪移,The dust blowing assembly and the fuel injection assembly are driven and moved by the same set of horizontal sliding screw pair and vertical sliding screw,
所述吹尘组件包括吹气管、传动组件,所述传动组件通过传动轴带动水平布置的吹气管高速旋转,所述吹气管水平布置,一端通过轴承座配合定位,内腔贯通且尾部端连通有高压气体,头部螺接有喷气头,所述喷气头环形阵列设置有多个喷气口,所述喷气口穿过铝管内壁中心轴实施喷气清洁作业,The dust blowing assembly includes an air blowing pipe and a transmission assembly. The transmission assembly drives the horizontally arranged air blowing pipe to rotate at a high speed through the transmission shaft. High-pressure gas, the head is screwed with a jet head, the annular array of jet heads is provided with a plurality of jet ports, and the jet ports pass through the central axis of the inner wall of the aluminum tube to perform jet cleaning operations,
所述喷油组件包括喷油管、高压油桶,所述喷油管前端设置有喷嘴,将高压油桶供应的高压油供应给喷油管,再从喷嘴呈伞状喷洒在铝管内壁,The fuel injection assembly includes a fuel injection pipe and a high-pressure oil barrel. The front end of the fuel injection pipe is provided with a nozzle. The high-pressure oil supplied from the high-pressure oil barrel is supplied to the fuel injection pipe, and then sprayed on the inner wall of the aluminum pipe in an umbrella shape from the nozzle.
所述装填组件包括顶推气缸和顶推杆,由顶推气缸带动顶推杆,将活塞杆正对喷油后的铝管内壁实施装填作业。The loading assembly includes a push cylinder and a push rod, the push cylinder drives the push rod, and the piston rod is directly facing the inner wall of the aluminum tube after oil injection to carry out the filling operation.
进一步地,所述定位角架和抬升角架结构形状相同,正视图呈V型,适配多种管径尺寸的铝管。Further, the positioning angle frame and the lifting angle frame have the same structure and shape, are V-shaped in front view, and are suitable for aluminum pipes of various pipe diameters.
进一步地,所述喷气头根据不同管径尺寸的铝管设置有多组直径尺寸。Further, the air jet head is provided with a plurality of sets of diameter sizes according to the aluminum tubes of different diameters.
进一步地,所述自动按压组件包括按压气缸和按压块,所述按压块正对每组定位角架上放置的铝管设置,按压块采用橡胶材料。Further, the automatic pressing assembly includes a pressing cylinder and a pressing block, the pressing block is disposed facing the aluminum tubes placed on each group of positioning angle frames, and the pressing block is made of rubber material.
进一步地,所述自动转移组件后一工位设置有出料斜台,用于承接装填活塞杆后的铝管滚动出料,并由出料台承接传送下料。Further, a discharge inclined table is arranged at the rear position of the automatic transfer assembly, which is used for receiving the rolling discharge of the aluminum tube after the piston rod is filled, and the discharge table undertakes the conveying and discharging.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
该铝管内壁自动清洁、喷油、穿套活塞杆机构采用自动按压组件配合自动转移组件将上料架上提供的不同规格的铝管有序步进地变换工位,再依次由吹尘组件、喷油组件和装填组件,完成对铝管的内壁吹气除尘、喷油润滑和装填活塞杆三个连贯动作,自动化程度高、工艺效率高,实用性强。The inner wall of the aluminum tube is automatically cleaned, injected with oil, and the piston rod mechanism adopts the automatic pressing component and the automatic transfer component to change the positions of the aluminum tubes of different specifications provided on the feeding rack in an orderly and step-by-step manner, and then the dust blowing component , oil injection components and filling components, complete the three coherent actions of blowing and dusting the inner wall of the aluminum tube, oil injection lubrication and filling the piston rod, with a high degree of automation, high process efficiency and strong practicability.
附图说明Description of drawings
图1为本实施例铝管内壁自动清洁、喷油、穿套活塞杆机构的结构示意图;Fig. 1 is the structural schematic diagram of the mechanism of automatic cleaning, oil injection, and piercing of the piston rod of the inner wall of the aluminum tube of the present embodiment;
图2为本实施例所述自动按压组件、自动转移组件的结构示意图;2 is a schematic structural diagram of the automatic pressing assembly and the automatic transfer assembly according to the present embodiment;
图3为本实施例所述自动转移组件的结构示意图;FIG. 3 is a schematic structural diagram of the automatic transfer assembly according to the present embodiment;
图4为图3中A处的局部放大图;Fig. 4 is the partial enlarged view of A place in Fig. 3;
图5为本实施例所述吹尘组件、喷油组件和装填组件的结构示意图;5 is a schematic structural diagram of the dust blowing assembly, the fuel injection assembly and the filling assembly according to the present embodiment;
其中,1-控制面板,2-吹尘组件、喷油组件,3-自动转移组件,4-装填组件,5-自动按压组件,6-出料台,7-装填活塞杆后的铝管,8-第一按压气缸,9-第二按压气缸,10-框架,11-铝管,12-出料斜台,13-滑移板,14-定位角架,15-电动丝杆副,16-第一步进滑轨,17-连接架,18-滑轨,19-第二步进滑轨,20-活塞杆,21-抬升角架,22-竖直滑块滑轨组件,23-步进气缸,24-横杆,25-升降气缸,26-喷气头,27-水平滑移丝杆副,28-传动组件,29-顶推杆,30-喷油管,31-滑台,32-预装填的活塞杆,33-喷嘴,34-吹气管。Among them, 1-control panel, 2-dust blowing component, fuel injection component, 3-automatic transfer component, 4-filling component, 5-automatic pressing component, 6-discharge table, 7-aluminum tube after filling the piston rod, 8-First pressing cylinder, 9-Second pressing cylinder, 10-Frame, 11-Aluminum tube, 12-Discharge ramp, 13-Sliding plate, 14-Positioning angle frame, 15-Electric screw pair, 16- -1st step slide rail, 17-connecting frame, 18-slide rail, 19-second step slide rail, 20-piston rod, 21-lifting angle frame, 22-vertical slider slide rail assembly, 23- Stepping cylinder, 24-cross rod, 25-lifting cylinder, 26-air jet head, 27-horizontal sliding screw pair, 28-transmission assembly, 29- ejector rod, 30-fuel injection pipe, 31-slide table, 32-prefilled piston rod, 33-nozzle, 34-blowing tube.
具体实施方式Detailed ways
下面将结合附图说明,对本实用新型的技术方案以实施例的方式进行清楚、完整地描述。The technical solutions of the present utility model will be clearly and completely described by way of embodiments below with reference to the accompanying drawings.
请参阅图1-5,本实施例提出一种铝管内壁自动清洁、喷油、穿套活塞杆机构,包括自动按压组件5、自动转移组件3、吹尘组件、喷油组件2和装填组件4,所述自动按压组件5通过框架10定位在自动转移组件3上方,并配合自动转移组件3将上料架送料的铝管11逐一有序步进转移。Please refer to FIGS. 1-5. This embodiment proposes a mechanism for automatically cleaning the inner wall of an aluminum tube, injecting oil, and piercing the piston rod, including an automatic pressing assembly 5, an
具体地说,参阅图2和图3,所述自动转移组件3包括固定在工作台上的电动丝杆副15、固定支撑架、活动支撑架和步进转移组件,所述电动丝杆副15的丝杆滑块与活动支撑架下端的滑移板13连接,带动活动支撑架横向调节与固定支撑架的间距,所述步进转移组件设置在固定支撑架和活动支撑架上,包括四组定位角架14、步进滑轨18、步进气缸23、与步进滑轨18固连的转移角架和升降组件,所述定位角架14包括与固定支撑架同侧固定在工作台上的第一定位角架、与滑移板13固连的第二定位角架,所述第一定位角架和第二定位角架均左右对称布置,所述步进滑轨18水平方向固连在定位角架外侧,且步进滑轨18与滑移板13之间通过步进气缸23带动实现步进滑移,所述步进滑轨18上间距均匀地固连有升降组件,所述升降组件包括竖直滑块滑轨组件22、升降气缸25、横杆24和五组抬升角架21,所述横杆24水平连接5组竖直滑块滑轨组件22,且升降气缸25带动横杆24上下升降动作,所述抬升角架21固连在横杆24上,且相邻的抬升角架21对应四组定位角架14相同的间距设置,在步进气缸23带动下,将前一工位定位角架14上的铝管11托举并步进转移到后一定位角架14上,完成对铝管11工位的转换。Specifically, referring to FIG. 2 and FIG. 3 , the
参阅图5,所述吹尘组件和喷油组件通过同一组水平滑移丝杆副27和竖直滑移丝杆带动挪移,所述吹尘组件包括吹气管34、传动组件28,所述传动组件28通过传动轴带动水平布置的吹气管34高速旋转,所述吹气管34水平布置,一端通过轴承座配合定位,内腔贯通且尾部端连通有高压气体,头部螺接有喷气头26,所述喷气头26环形阵列设置有多个喷气口,所述喷气口穿过铝管11内壁中心轴实施喷气清洁作业,所述喷油组件包括喷油管30、高压油桶,所述喷油管30前端设置有喷嘴33,将高压油桶供应的高压油供应给喷油管30,再从喷嘴33呈伞状喷洒在铝管11内壁。Referring to FIG. 5 , the dust blowing assembly and the fuel injection assembly are moved by the same set of horizontal sliding
参阅图5,所述装填组件4包括顶推气缸和顶推杆29,由顶推气缸带动顶推杆29,将活塞杆20正对喷油后的铝管11内壁实施装填作业。Referring to FIG. 5 , the
进一步的实施方案是,所述定位角架和抬升角架21结构形状相同,正视图呈V型,适配多种管径尺寸的铝管11。A further embodiment is that the positioning angle frame and the
进一步的实施方案是,所述喷气头26根据不同管径尺寸的铝管11设置有多组直径尺寸。In a further embodiment, the
进一步的实施方案是,所述自动按压组件5包括按压气缸和按压块,所述按压块正对每组定位角架上放置的铝管11设置,按压块采用橡胶材料。In a further embodiment, the automatic pressing assembly 5 includes a pressing cylinder and a pressing block, the pressing block is disposed facing the
进一步的实施方案是,所述自动转移组件3后一工位设置有出料斜台12,用于承接装填活塞杆20后的铝管117滚动出料,并由出料台6承接传送下料。A further embodiment is that the rear position of the
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments, within the scope of knowledge possessed by those of ordinary skill in the art, and without departing from the purpose of the present utility model. Various changes, modifications, substitutions and alterations are made below, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115069697A (en) * | 2022-08-23 | 2022-09-20 | 东营宏得石油装备有限公司 | Petroleum pipe rod cleaning device and using method |
| CN115157117A (en) * | 2022-08-16 | 2022-10-11 | 山东阳光铝业科技有限公司 | Automatic pipe inner hole purging system for aluminum pipe production |
| CN115463779A (en) * | 2022-09-23 | 2022-12-13 | 上海鑫科环保科技有限公司 | Valve production equipment and method |
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2021
- 2021-12-16 CN CN202123163835.3U patent/CN216827680U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157117A (en) * | 2022-08-16 | 2022-10-11 | 山东阳光铝业科技有限公司 | Automatic pipe inner hole purging system for aluminum pipe production |
| CN115157117B (en) * | 2022-08-16 | 2024-07-09 | 山东阳光铝业科技有限公司 | Automatic pipe hole purging system for aluminum pipe production |
| CN115069697A (en) * | 2022-08-23 | 2022-09-20 | 东营宏得石油装备有限公司 | Petroleum pipe rod cleaning device and using method |
| CN115069697B (en) * | 2022-08-23 | 2022-11-29 | 东营宏得石油装备有限公司 | Petroleum pipe rod cleaning device and using method |
| CN115463779A (en) * | 2022-09-23 | 2022-12-13 | 上海鑫科环保科技有限公司 | Valve production equipment and method |
| CN115463779B (en) * | 2022-09-23 | 2023-08-22 | 张德义 | Valve production equipment and method |
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