CN216823241U - Spiral wheel set stair-climbing cleaning trolley based on thread fit principle - Google Patents
Spiral wheel set stair-climbing cleaning trolley based on thread fit principle Download PDFInfo
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Abstract
本实用新型公开了一种螺旋式轮组爬楼清洁车,包括同步带传动机构、爬楼机构、移动机构、升降机构和清洗机构;爬楼机构采用轮组式螺旋设计,与楼梯接触类似螺纹配合以实现在阶梯上移动;升降机构的传动容易地实现可爬楼梯清洁车平路行走动作与爬楼动作的转换;使用麦克纳姆轮作为移动机构提高爬楼梯清洁车的灵活性,使得爬楼梯清洁车能在更多不同的环境下工作;是一种能在自动化控制下平稳、快速、高效、灵活地上下楼的爬楼梯清洗车。
The utility model discloses a spiral wheel group stair-climbing cleaning vehicle, which comprises a synchronous belt transmission mechanism, a stair-climbing mechanism, a moving mechanism, a lifting mechanism and a cleaning mechanism; Cooperate to realize the movement on the stairs; the transmission of the lifting mechanism can easily realize the conversion of the stair-climbing cleaning vehicle's flat road walking action and the stair-climbing action; using the Mecanum wheel as a moving mechanism improves the flexibility of the stair-climbing cleaning vehicle, making The stair cleaning vehicle can work in more different environments; it is a stair-climbing cleaning vehicle that can go up and down the stairs smoothly, quickly, efficiently and flexibly under automatic control.
Description
技术领域technical field
本实用新型属于智能清洁技术领域,特别提供一种基于螺纹配合原理的螺旋式轮组爬楼清洁车。The utility model belongs to the technical field of intelligent cleaning, and particularly provides a stair-climbing cleaning vehicle with a spiral wheel set based on the principle of thread cooperation.
背景技术Background technique
随着科学技术的快速发展,机器人已经从传统工业制造领域迅速向社会不同领域发展,如医疗服务、教育娱乐、勘探勘测、救灾救援、智能交通等。如今越来越多的机器人出现在了我们的日常生活中,机器人已经成为了很多人生活中不可或缺的一部分。与此同时,越来越复杂的非结构化环境给机器人的种类和结构提出了新的要求。非结构化环境下跨越障碍机器人的研究,对于扩展机器人的作业空间具有重要的意义。其中,爬楼梯机器人利用人工智能和自身结构来实现阶梯攀爬工作,并且能够自主完成特殊空间中人或货物的搬运、处理等工作,它的使用价值逐渐被人们接受与认可。目前市面上主要有四种形式的爬楼梯机器人,分别是轮式爬楼梯机器人、履带式爬楼梯机器人、摆臂式爬楼梯机器人、腿式爬楼梯机器人。总的来说,这些爬楼梯机器人普遍具有转弯效率低、速度相对较低、动作繁琐、爬梯效率低等劣势。因此,研制出一款能在自动化控制下平稳、快速、高效地上下楼,且相对于传统的爬梯机器人有着结构紧凑、简洁高效、运动平稳等优点的爬楼机器人显得十分重要。With the rapid development of science and technology, robots have rapidly developed from traditional industrial manufacturing to different fields of society, such as medical services, education and entertainment, exploration and surveying, disaster relief, and intelligent transportation. Nowadays, more and more robots appear in our daily life, and robots have become an indispensable part of many people's lives. At the same time, the increasingly complex unstructured environment puts forward new requirements for the types and structures of robots. The research on obstacle-crossing robots in unstructured environments is of great significance for expanding the working space of robots. Among them, the stair climbing robot uses artificial intelligence and its own structure to achieve stair climbing work, and can autonomously complete the handling and processing of people or goods in special spaces. Its use value is gradually accepted and recognized by people. At present, there are four main types of stair climbing robots on the market, namely wheeled stair climbing robots, crawler stair climbing robots, swing arm stair climbing robots, and legged stair climbing robots. In general, these stair climbing robots generally have the disadvantages of low turning efficiency, relatively low speed, cumbersome movements, and low ladder climbing efficiency. Therefore, it is very important to develop a stair-climbing robot that can go up and down the stairs smoothly, quickly and efficiently under automatic control, and has the advantages of compact structure, simple and efficient, and stable movement compared with the traditional stair-climbing robot.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种基于螺纹配合原理的螺旋式轮组爬楼清洁车,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a spiral wheel group stair-climbing cleaning vehicle based on the principle of thread coordination, so as to solve the problems raised in the above-mentioned background technology.
为了实现上述目的,本实用新型技术方案如下:一种基于螺纹配合原理的螺旋式轮组爬楼清洁车,包括同步带传动机构、爬楼机构、移动机构、升降机构以及清洗机构、其特征在于:所述的同步带传动机构包括第二步进电机、大同步轮、小同步轮、大齿轮、小齿以及同步带;2个大同步轮安装在侧面主板两侧,第二步进电机固定在侧面主板上,大齿轮和大同步轮与第二步进电机同轴相连,小齿轮通过轴固定在侧面主板上,小齿轮和小同步轮同轴相连,小齿轮和大齿相互啮合,同步轮间以同步带相连,第二步进电机带动大齿轮转动,大齿轮带动小齿轮,齿轮传动通过同步带传动带动同步轮转动。所述的爬楼机构包括轮系和固定装置;所述的轮系包括 12个左旋轮子和12个右旋轮子;所述的固定装置包括轮子固定架、转轴固定架、转轴、法兰轴承,轮子固定架以螺旋式分布固定在转轴上,转轴固定架与转轴相连,每根转轴的前后端各连接有个转轴固定架,每个转轴固定架与固定在两侧面主板上的法兰轴承相连;所述的移动机构包括麦克纳姆轮组、第一步进电机、侧向齿轮箱;所述的麦克纳姆轮组由4个麦克纳姆轮组成,每个麦克纳姆轮和1个侧向齿轮箱组合;所述侧向齿轮箱内部使用4个大小不同的齿轮实现二级传动;所述的升降机构包括固定板、连接轴、液压杆、固定杆、连接杆、升降条、支架板、铝型材框架以及电动推杆;所述固定板分别固定在上主板,固定板起限位升降条的作用,两侧升降条下方与一根连接杆相连,连接杆中间处与电动推杆连接,电动推杆转动时带动连接杆水平移动,从而使升降条实现升降的功能。升降条上方与支架板连接,两侧支架板通过多条铝型材框架相互固定,连接轴固定在支架板上,并与液压杆和固定杆相连。所述的清洗机构包括吸扫机构和拖洗机构;所述吸扫机构包括吸扫器底板、吸扫器底板支架、吸扫扇、吸尘管道以及万向轮,吸扫器底板两侧分别与一个吸扫器底板支架相连,每个吸扫器底板支架上安装有一个吸扫扇,吸尘管道固定在吸扫器底板中央,吸扫器底板两侧边缘分别安装有一个万向轮;所述拖洗机构包括电磁阀、盒体、分流管、胶棉和隔板;电磁阀固定在盒体中,分流管与电磁阀相连,胶棉安装在盒体外侧的底部,隔板固定在盒体内部的电磁阀上方。In order to achieve the above purpose, the technical scheme of the present utility model is as follows: a spiral wheel group stair-climbing cleaning vehicle based on the principle of thread cooperation, comprising a synchronous belt transmission mechanism, a stair-climbing mechanism, a moving mechanism, a lifting mechanism and a cleaning mechanism, and is characterized in that : The synchronous belt transmission mechanism includes a second stepping motor, a large synchronous wheel, a small synchronous wheel, a large gear, a small tooth and a synchronous belt; the two large synchronous wheels are installed on both sides of the side main board, and the second stepping motor is fixed On the side mainboard, the large gear and the large synchronous wheel are coaxially connected to the second stepper motor, the pinion is fixed on the side mainboard through the shaft, the pinion and the small synchronous wheel are coaxially connected, and the pinion and the large tooth mesh with each other to synchronize The wheels are connected by a synchronous belt, the second stepping motor drives the large gear to rotate, the large gear drives the small gear, and the gear drive drives the synchronous wheel to rotate through the synchronous belt transmission. The stair climbing mechanism includes a wheel train and a fixing device; the wheel train includes 12 left-handed wheels and 12 right-handed wheels; the fixing device includes a wheel fixing frame, a rotating shaft fixing frame, a rotating shaft, and a flange bearing, The wheel fixing frame is fixed on the rotating shaft in a spiral distribution, the rotating shaft fixing frame is connected with the rotating shaft, the front and rear ends of each rotating shaft are connected with a rotating shaft fixing frame, and each rotating shaft fixing frame is fixed on the two sides. ; The moving mechanism includes a Mecanum wheel set, a first step motor, and a lateral gear box; the Mecanum wheel set consists of 4 Mecanum wheels, each Mecanum wheel and 1 Side gear box combination; four gears of different sizes are used inside the side gear box to realize secondary transmission; the lifting mechanism includes a fixed plate, a connecting shaft, a hydraulic rod, a fixed rod, a connecting rod, a lifting bar, a bracket plate, aluminum profile frame and electric push rod; the fixed plates are respectively fixed on the upper main board, the fixed plate acts as a limit lift bar, the lower part of the lift bars on both sides is connected with a connecting rod, and the middle of the connecting rod is connected with the electric push rod When the electric push rod rotates, it drives the connecting rod to move horizontally, so that the lifting bar can realize the lifting function. The upper part of the lifting bar is connected with the bracket plate, the bracket plates on both sides are fixed to each other by a plurality of aluminum profile frames, the connecting shaft is fixed on the bracket plate, and is connected with the hydraulic rod and the fixing rod. The cleaning mechanism includes a suction-sweeping mechanism and a mopping mechanism; the suction-sweeping mechanism includes a suction-sweeper base plate, a suction-sweeper base plate support, a suction-sweep fan, a suction pipe and a universal wheel, and the two sides of the suction-sweeper base plate are respectively It is connected with a bottom bracket of the vacuum cleaner, a vacuum fan is installed on each bottom bracket of the vacuum cleaner, the dust suction pipe is fixed in the center of the bottom plate of the vacuum cleaner, and a universal wheel is installed on both sides of the bottom plate of the vacuum cleaner; The mopping mechanism includes a solenoid valve, a box body, a shunt pipe, collodion and a partition; the solenoid valve is fixed in the box body, the shunt pipe is connected with the solenoid valve, the collodion is installed at the bottom of the outer side of the box body, and the partition plate is fixed on Above the solenoid valve inside the box.
与现有技术相比,本实用新型的有益效果是:螺旋式轮组爬楼清洁车设计在国内外同类产品中具有较大的创新性,采用轮组式螺旋结构。爬楼梯机构总成中的前旋螺旋轮转动时与楼梯面的摩擦前进分力和后旋螺旋轮转动时与楼梯面的摩擦前进分力的合力循环作用,作为所述的一种旋螺旋轮式可爬楼梯的爬楼动力,左旋轮子转动时与楼梯面的前进方向垂直的摩擦分力和右旋轮子转动时与楼梯面的前进方向垂直的摩擦前进分力相互抵消,带动爬楼梯机器人实现上楼梯动作或落楼梯动作。升降机构采用了链传动和螺杆螺母传动的组合结构,能容易地实现可爬楼梯机器人平路行走动作与爬楼动作的转换。麦克纳姆轮的使用提高了清洁车的灵活性,使得清洁车能在更多不同的环境中工作。Compared with the prior art, the beneficial effect of the utility model is that the design of the spiral wheel group stair-climbing cleaning vehicle is more innovative among similar products at home and abroad, and the wheel group spiral structure is adopted. In the stair-climbing mechanism assembly, the resultant cyclic action of the frictional forward force with the stair surface when the forward spiral wheel rotates and the frictional forward force with the stair surface when the back spiral wheel rotates is circulated as a kind of the spiral spiral wheel. The stair-climbing power of the stair-climbing type, the friction component perpendicular to the advancing direction of the stair surface when the left-handed wheel rotates and the frictional advancing component that is perpendicular to the advancing direction of the stair surface when the right-handed wheel rotates cancel each other out, driving the stair-climbing robot to achieve Up and down stairs. The lifting mechanism adopts a combined structure of chain drive and screw nut drive, which can easily realize the conversion between the stair-climbing robot's flat-road walking action and the stair-climbing action. The use of Mecanum wheels increases the flexibility of the cleaning vehicle, allowing the cleaning vehicle to work in more diverse environments.
总的来说该螺旋式轮组爬楼清洁车具有结构简单,制造容易,灵活、成本低、安全性能好,且相对于传统的爬梯机器人有着简洁高效、运动平稳等优点。In general, the spiral wheel group stair-climbing cleaning vehicle has the advantages of simple structure, easy manufacture, flexibility, low cost, good safety performance, and has the advantages of simplicity, efficiency and smooth movement compared with the traditional ladder-climbing robot.
为了更清楚地说明本实用新型实施例的技术方案,以下将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments.
附图说明Description of drawings
图1为本实用新型一种螺旋式轮组爬楼清洁车的结构示意图;Fig. 1 is the structural representation of a kind of spiral wheel group stair-climbing cleaning vehicle of the present utility model;
图2为本实用新型一种螺旋式轮组爬楼清洁车仰视图;Fig. 2 is a bottom view of a spiral wheel group stair-climbing cleaning vehicle of the present utility model;
图3为本实用新型一种螺旋式轮组爬楼清洁车的移动机构示意图;Figure 3 is a schematic diagram of the moving mechanism of a spiral wheel group stair-climbing cleaning vehicle of the present invention;
图4为本实用新型一种螺旋式轮组爬楼清洁车的传动机构局部视图;Figure 4 is a partial view of the transmission mechanism of a spiral wheel group stair-climbing cleaning vehicle of the present invention;
图5为本实用新型一种螺旋式轮组爬楼清洁车的升降机构示意图;Figure 5 is a schematic diagram of the lifting mechanism of a spiral wheel group stair-climbing cleaning vehicle of the present invention;
图6为本实用新型一种螺旋式轮组爬楼清洁车的拖洗机构示意图;6 is a schematic diagram of the mopping and washing mechanism of a spiral wheel group stair-climbing cleaning vehicle of the present invention;
图7为本实用新型一种螺旋式轮组爬楼清洁车的吸扫机构示意图;7 is a schematic diagram of the suction-sweeping mechanism of a spiral wheel group stair-climbing cleaning vehicle of the present invention;
其图中 上主板1,左旋轮子2,侧面主板3,右旋轮子4 ,转轴5 ,转轴固定架6 ,法兰轴承7 ,轮子固定架8 ,麦克纳姆轮9 ,第一步进电机10 ,侧向齿轮组11 ,液压杆 12 ,升降条13 ,支架板14 ,固定板15 ,大同步轮16 ,同步带17 ,小同步轮18 ,小齿轮19 ,第二步进电机20 ,大齿轮21 ,连接轴22 ,铝型材框架23 ,电动推杆24 ,连接杆25 ,固定杆26 ,电磁阀27 ,隔板28 ,盒体29 ,分流管30 ,胶棉31 ,吸扫器底板32 ,吸扫器底板支架33 ,万向轮34 ,吸扫扇35 ,吸尘管道36 。In the figure, the main board 1, the left-hand wheel 2, the
具体实施方式Detailed ways
下面将结合本实用新型例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述:如图所示,一种基于螺纹配合原理的螺旋式轮组爬楼清洁车,包括同步带传动机构、爬楼机构、移动机构、升降机构以及清洗机构、其特征在于:如图4所示的同步带传动机构包括第二步进电机20、大同步轮16、小同步轮18、大齿轮21、小齿轮19以及同步带17;2个大同步轮16安装在侧面主板3两侧,第二步进电机20固定在侧面主板3上,大齿轮21和大同步轮16与第二步进电机20同轴相连,小齿轮通过轴固定在侧面主板3上,小齿轮19和小同步轮18同轴相连,小齿轮19和大齿轮21相互啮合,同步轮间以同步带17相连,第二步进电机20带动大齿轮21转动,大齿轮21带动小齿轮19;齿轮传动通过同步带传动带动同步轮转动,并使其左右两侧的轮子机构转向相反以抵消爬楼机构工作时产生的横向摩擦力。The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the examples of the present utility model. The synchronous belt transmission mechanism, the stair climbing mechanism, the moving mechanism, the lifting mechanism and the cleaning mechanism are characterized in that: the synchronous belt transmission mechanism as shown in FIG. The
如图1、图2与图3所示的爬楼机构包括12个左旋轮子2和12个右旋轮子4、轮子固定架8、转轴固定架6、转轴5、法兰轴承7;轮子固定架8如图2所示以螺旋式分布固定在转轴5上,转轴固定架6与转轴5相连,每根转轴5的前后端各连接有个转轴固定架6,每个转轴固定架6与固定在两侧面主板3上的法兰轴承7相连,因左旋轮子2和右旋轮子4的螺旋式分布,与阶梯的接触持续且稳定,所以爬楼过程会比较稳定。The stair climbing mechanism shown in Figure 1, Figure 2 and Figure 3 includes 12 left-
如图3所示的移动机构包括麦克纳姆轮组、第一步进电机10、侧向齿轮箱11;麦克纳姆轮组由4个麦克纳姆轮9组成,每个麦克纳姆轮9和1个侧向齿轮箱11组合;侧向齿轮箱11内部使用4个大小不同的齿轮实现二级传动,侧向齿轮箱11末端与第一步进电机10相连,并实现增大最大扭矩的功能,增加结构紧凑性,节约整理空间。The moving mechanism shown in FIG. 3 includes a Mecanum wheel set, a
如图5所示的升降机构包括固定板15、连接轴22、液压杆12、固定杆26、连接杆25、升降条13、支架板14、铝型材框架23以及电动推杆24;所述有固定板15分别固定在上主板1,固定板15起限位升降条13的作用,两侧升降条13下方与一根连接杆25相连,连接杆25中间处与电动推杆24连接,电动推杆24转动时带动连接杆25水平移动,从而使升降条13实现升降的功能。升降条13上方与支架板14连接,两侧支架板14通过多条铝型材框架23相互固定,连接轴22固定在支架板14上,并与液压杆12、固定杆26相连。The lifting mechanism shown in FIG. 5 includes a
如图6与图7所示的清洗机构包括吸扫机构和拖洗机构;所述吸扫机构包括吸扫器底板32、吸扫器底板支架33、万向轮34、吸扫扇35以及吸尘管道36,吸扫器底板32两侧分别与一个吸扫器底板支架33相连,每个吸扫器底板支架33上安装有一个吸扫扇35,吸尘管道36固定在吸扫器底板32中央,吸扫器底板32两侧边缘分别安装有一个万向轮34;所述拖洗机构包括电磁阀27、隔板28、盒体29、分流管30和胶棉31;电磁阀27固定在盒体29中,分流管30与电磁阀27相连,胶棉31安装在盒体29外侧的底部,隔板28固定在盒体29内部的电磁阀27上方。The cleaning mechanism shown in FIG. 6 and FIG. 7 includes a suction-sweeping mechanism and a mopping mechanism; the suction-sweeping mechanism includes a suction-
本装置的工作原理为:螺旋式轮组爬楼清洁车在清洁工作时,面对楼梯会自动开启升降机构,收起移动机构的麦克纳姆轮9,并且同步带传动机构开始工作,带动左旋轮子2和右旋轮子4转动,左旋轮子2和右旋轮子4转动时与楼梯面前进方向垂直的摩擦分力相互抵消,与楼梯阶梯接触类似螺纹配合,实现整体在阶梯上的移动。到达平地后,移动机构的麦克纳姆轮9自动展开,停止同步带传动机构的运行,通过控制麦克纳姆轮9的转向和速度实现多方向的移动使得清洁车能在平地继续完成清洁工作。吸扫机构通过吸扫扇35的快速转动和吸尘管道36的作用清除、收集灰尘等废物,再通过行走时后方的拖洗机构进行拖洗后,完成对环境的清洁工作。The working principle of the device is as follows: when the spiral wheel group stair-climbing cleaning vehicle is cleaning, it will automatically open the lifting mechanism when facing the stairs, retract the Mecanum
本实用新型未尽事宜为公知技术。Matters not covered by the present invention are known in the art.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection scope of the present invention with this. All equivalent changes or modifications made according to the spirit of the present invention shall be included within the protection scope of the present invention.
Claims (6)
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| CN113995348A (en) * | 2021-11-12 | 2022-02-01 | 桂林电子科技大学 | Spiral wheel set stair climbing cleaning trolley based on thread fit principle |
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| CN113995348A (en) * | 2021-11-12 | 2022-02-01 | 桂林电子科技大学 | Spiral wheel set stair climbing cleaning trolley based on thread fit principle |
| CN113995348B (en) * | 2021-11-12 | 2024-09-03 | 桂林电子科技大学 | Spiral wheelset stair climbing cleaning vehicle based on screw thread matching principle |
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