CN216801222U - Aluminum bar bending device - Google Patents
Aluminum bar bending device Download PDFInfo
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- CN216801222U CN216801222U CN202122841533.0U CN202122841533U CN216801222U CN 216801222 U CN216801222 U CN 216801222U CN 202122841533 U CN202122841533 U CN 202122841533U CN 216801222 U CN216801222 U CN 216801222U
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- 238000005452 bending Methods 0.000 title claims abstract description 42
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机加工领域,特别是一种铝棒折弯装置。The utility model relates to the field of machining, in particular to an aluminum bar bending device.
背景技术Background technique
铝材由于具有重量较轻的特点,因此在许多领域都得到了广泛的应用。如小家电的支撑架、家庭用挂架、货架以及其他一些设备零部件等。由于铝棒在生产出来后处于平直状态,因此在使用前需要将其弯折成合适的尺寸才能应用到具体的产品中。而传统上在对铝棒进行折弯操作时,往往会使用全自动折弯机来实现,而全自动折弯机的成本较高,不适合小型企业实现小批量的生产。同时,某些产品应用折弯的铝棒时,铝棒的端部需要首先加工成扁平状,而折弯的方向与上述扁平状部分的压扁方向有一定的相对位置要求,由于传统的自动折弯机功能有限,需要操作者辅助才能保证上述的相对位置要求,增加了工人的劳动量,无法自动化地实现自动折弯操作,均在一定的局限性。因此现在需要一种能够解决上述问题的方法或装置。Aluminum has been widely used in many fields due to its light weight. Such as the support frame of small household appliances, household hangers, shelves and other equipment parts and so on. Since the aluminum rod is in a flat state after production, it needs to be bent into a suitable size before it can be applied to a specific product. Traditionally, when bending aluminum bars, automatic bending machines are often used, and the cost of automatic bending machines is relatively high, which is not suitable for small enterprises to achieve small batch production. At the same time, when some products use bent aluminum rods, the ends of the aluminum rods need to be processed into a flat shape first, and the bending direction and the flattening direction of the flat part have certain relative position requirements. The function of the bending machine is limited, and the operator's assistance is required to ensure the above-mentioned relative position requirements, which increases the labor of the workers, and cannot automatically realize the automatic bending operation, all of which have certain limitations. Therefore, there is a need for a method or apparatus that can solve the above problems.
实用新型内容Utility model content
本实用新型是为了解决现有技术所存在的上述不足,提出一种结构简单,设计巧妙,布局合理,成本低廉,能够快速、方便、精准地实现折弯操作的铝棒折弯装置。In order to solve the above shortcomings of the prior art, the utility model proposes an aluminum bar bending device with simple structure, ingenious design, reasonable layout and low cost, which can realize the bending operation quickly, conveniently and accurately.
本实用新型的技术解决方案是:一种铝棒折弯装置,包括底板1,其特征在于:所述底板1的顶端面上设置有两对对称分布的支撑柱2,所述支撑柱2的顶端共同连接有顶板3,所述顶板3上设置有一级气缸4,所述一级气缸4的工作端与浮动板5相连,而所述的浮动板5则与所有的支撑柱2滑动连接,在浮动板5的底端面上设置有两套对称分布的上折弯机构,The technical solution of the present invention is: an aluminum rod bending device, comprising a
所述的上折弯机构包括上胎具6和折弯气缸7,所述折弯气缸7的工作端上连接有压块8,压块8上则转动支撑有滚轮9,The upper bending mechanism includes an
所述底板1上则分别设置有与两个所述上胎具6一一对应的第一下胎具10和第二下胎具11,同时在底板1上还设置有直线气缸12,所述直线气缸12的滑台上设置有支撑板13,支撑板13的顶端则设置有手指气缸14,在直线气缸12的滑台上还设置有动限位块15,所述动限位块15与设置在第一下胎具10上的定限位块16位置相对应,The
所述的第二下胎具11包括相互滑动连接的下块17和上块18,所述上块18的侧壁上设置有下驱动板19,所述下驱动板19上设置有下斜面20,在与第二下胎具11相对应的上胎具6的侧壁上设置有上驱动板21,所述上驱动板21的底部设置有与所述下斜面20相匹配的上斜面22,同时在上块18的侧壁上还连接有上连接块23,所述上连接块23的底部与弹簧24的一端连接,弹簧24的另一端则与固定设置在下块17侧壁上的下连接块25相连。The second
本实用新型同现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:
本种结构形式的铝棒折弯装置,其结构简单,设计巧妙,布局合理,它针对传统的自动折弯机在进行某类有特殊要求的铝棒进行折弯操作时所存在的问题,设计出一种特殊的结构,它能够自动校正铝棒的放置姿态,从而保证铝棒能够按照正确的方向进行折弯,全程不需要人工干预便可自动实现折弯操作,可以在节省人力劳动的同时提高工作效率,加快生产节拍;同时它与传统的全自动折弯机相比,成本相对较低,适合于小型企业的小批量生产。并且它的制作工艺简单,制造成本低廉,因此可以说它具备了多种优点,特别适合于在本领域中推广应用,其市场前景十分广阔。The aluminum bar bending device of this structure has simple structure, ingenious design and reasonable layout. A special structure is developed, which can automatically correct the placement posture of the aluminum rod, so as to ensure that the aluminum rod can be bent in the correct direction, and the bending operation can be automatically realized without manual intervention in the whole process, which can save labor and labor. Improve work efficiency and speed up production rhythm; at the same time, compared with traditional automatic bending machines, it has a relatively low cost and is suitable for small batch production in small enterprises. In addition, its manufacturing process is simple and the manufacturing cost is low, so it can be said that it has many advantages, and is especially suitable for popularization and application in this field, and its market prospect is very broad.
附图说明Description of drawings
图1是本实用新型实施例的主视图(上料状态)。FIG. 1 is a front view (feeding state) of an embodiment of the present invention.
图2是图1中的局部放大图。FIG. 2 is a partial enlarged view of FIG. 1 .
图3是本实用新型实施例的主视图(夹紧状态)。FIG. 3 is a front view (clamped state) of an embodiment of the present invention.
图4是本实用新型实施例的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of an embodiment of the present invention.
图5是图4的局部放大图。FIG. 5 is a partial enlarged view of FIG. 4 .
具体实施方式Detailed ways
下面将结合附图说明本实用新型的具体实施方式。如图1至图5所示:一种铝棒折弯装置,包括底板1,在这个底板1的顶端面上设置有两对对称分布的支撑柱2,所述支撑柱2的顶端共同连接有顶板3,所述顶板3上设置有一级气缸4,所述一级气缸4的工作端与浮动板5相连,而所述的浮动板5则与所有的支撑柱2滑动连接,在浮动板5的底端面上设置有两套对称分布的上折弯机构,The specific embodiments of the present invention will be described below with reference to the accompanying drawings. As shown in Figures 1 to 5: an aluminum bar bending device, comprising a
所述的上折弯机构包括上胎具6和折弯气缸7,所述折弯气缸7的工作端上连接有压块8,压块8上则转动支撑有滚轮9,The upper bending mechanism includes an
所述底板1上则分别设置有与两个所述上胎具6一一对应的第一下胎具10和第二下胎具11,同时在底板1上还设置有直线气缸12,所述直线气缸12的滑台上设置有支撑板13,支撑板13的顶端则设置有手指气缸14,在直线气缸12的滑台上还设置有动限位块15,所述动限位块15与设置在第一下胎具10上的定限位块16位置相对应,The
所述的第二下胎具11包括相互滑动连接的下块17和上块18,所述上块18的侧壁上设置有下驱动板19,所述下驱动板19上设置有下斜面20,在与第二下胎具11相对应的上胎具6的侧壁上设置有上驱动板21,所述上驱动板21的底部设置有与所述下斜面20相匹配的上斜面22,同时在上块18的侧壁上还连接有上连接块23,所述上连接块23的底部与弹簧24的一端连接,弹簧24的另一端则与固定设置在下块17侧壁上的下连接块25相连。The second
本实用新型实施例的铝棒折弯装置的工作过程如下:需要对端头已经经过压扁处理的铝棒26进行折弯处理时,首先由操作者将铝棒26摆放在两个下胎具上,即通过第一下胎具10和第二下胎具11共同支撑铝棒26,在摆放铝棒时需要让其端部的压扁部分保持大致竖向,然后操作人员按动按钮,控制系统会控制直线气缸12工作,通过滑台带动支撑板13和其上的手指气缸14运动至铝棒26的端头处,当动限位块15与定限位块16接触时说明手指气缸14已经运动到位,然后手指气缸14工作,夹持铝棒26的压扁部分,让铝棒26调整至可进行折弯操作的加工姿态,手指气缸14工作后松开,直线气缸12上的滑台重新回到初始位置;The working process of the aluminum rod bending device of the embodiment of the present invention is as follows: when the
此后,控制系统会控制一级气缸4工作,一级气缸4带动浮动板5下行,当一级气缸4运动至其极限行程时,浮动板5底部连接的上胎具6会压在与其对应的下胎具上,即上胎具6和下胎具共同将铝棒26压紧、固定,一级气缸4工作结束后,控制系统控制两个折弯气缸7同时同步工作,压块8下行,其上的滚轮9直接与铝棒26接触并将其折弯,平直的铝棒26便会被折弯成凹字型,在折弯的过程中,滚轮9与铝棒26之间相对滚动,从而保证对铝棒26施加的压力的均匀的,且二者之间的摩擦为滚动摩擦,这样可有效减轻折弯过程中铝棒26表面产生的擦伤,保证产品的品质;折弯操作结束后,折弯气缸7回收、一级气缸4回收,上胎具6回到初始位置;After that, the control system will control the
在上胎具6接近下胎具的过程中,与第二下胎具11对应的上胎具6上设置的上驱动板21下行,其底部的上斜面22会与设置在下驱动板19上的下斜面20接触,这样上胎具6与下胎具之间的纵向的直线运动会在斜面的作用下转化为水平方向的直线运动,驱动上块18相对于下块17水平运动,而这种运动会导致第二下胎具11中的上块18和第一下胎具10之间的间距变大,在铝棒26也会在该间距下实现折弯操作;During the process of the
而上胎具6上行后,在弹簧24的作用下,上块18又会回到初始位置,即此时上块18和第一下胎具10之间的间距回到初始距离,那么折弯后铝棒26的竖直部分便会与两个下胎具之间形成一定的间隙,防止折弯后的铝棒26夹紧在两个下胎具上,从而让操作者可以顺畅地将折弯后的铝棒26从下胎具上取下。After the
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| CN202122841533.0U CN216801222U (en) | 2021-11-19 | 2021-11-19 | Aluminum bar bending device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113976692A (en) * | 2021-11-19 | 2022-01-28 | 中国华录·松下电子信息有限公司 | A kind of aluminum rod bending device |
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- 2021-11-19 CN CN202122841533.0U patent/CN216801222U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113976692A (en) * | 2021-11-19 | 2022-01-28 | 中国华录·松下电子信息有限公司 | A kind of aluminum rod bending device |
| CN113976692B (en) * | 2021-11-19 | 2024-09-27 | 中国华录·松下电子信息有限公司 | Aluminium bar bending device |
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