CN216792062U - Motor commutator detects, cleans equipment - Google Patents
Motor commutator detects, cleans equipment Download PDFInfo
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- CN216792062U CN216792062U CN202123425825.2U CN202123425825U CN216792062U CN 216792062 U CN216792062 U CN 216792062U CN 202123425825 U CN202123425825 U CN 202123425825U CN 216792062 U CN216792062 U CN 216792062U
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- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 230000000007 visual effect Effects 0.000 claims abstract description 14
- 230000002457 bidirectional effect Effects 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims 2
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
The utility model discloses a motor commutator detecting and cleaning device, wherein a fixed base of the device is provided with a visual detection assembly and an automatic cleaning assembly, the visual detection assembly comprises a bearing rack, a CCD industrial camera and a display, the bearing rack comprises a rack support which is screwed on the upper surface of the fixed base, the rack support is provided with a left mounting plate and a right mounting plate, the upper end of the left mounting plate is screwed with a left bracket, the upper end of the right mounting plate is screwed with a right bracket, and the left bracket and the right bracket are respectively provided with a V-shaped commutator positioning groove; the upper surface of the fixed base is provided with a fixed support frame at the rear end side of the bearing placing frame, and the CCD industrial camera and the display are respectively arranged at the upper end part of the fixed support frame. Through the structural design, the utility model has the advantages of novel structural design, multiple functions and high working efficiency, and can effectively realize the detection and cleaning operation of the commutator.
Description
Technical Field
The utility model relates to the technical field of motor processing equipment, in particular to motor commutator detecting and cleaning equipment.
Background
For the commutator of the motor, in the production and processing process of the commutator, the commutator needs to be grooved by corresponding groove milling equipment; after the commutator is grooved, the commutator needs to be cleaned in order to avoid chips from being retained in the groove of the commutator.
In the prior art, the cleaning operation of the commutator is generally realized in a manual mode, namely, scraps in a groove of the commutator are manually cleaned by means of corresponding brushes, so that the operation efficiency is low, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide motor commutator detecting and cleaning equipment aiming at the defects of the prior art, which has novel structural design, multiple functions and high working efficiency and can effectively realize commutator detecting and cleaning operation.
In order to achieve the above object, the present invention is achieved by the following technical means.
A motor commutator detecting and cleaning device comprises a fixed base, wherein the fixed base is provided with a visual detection assembly and an automatic cleaning assembly positioned beside the visual detection assembly;
the visual detection assembly comprises a bearing placing frame, a CCD industrial camera and a display, wherein the bearing placing frame comprises a placing frame support which is screwed on the upper surface of a fixed base, the placing frame support is provided with a left mounting plate and a right mounting plate which are vertically arranged, the left mounting plate is positioned on the left end side of the right mounting plate, the left mounting plate and the right mounting plate are oppositely arranged at intervals in the left-right direction, a left support is screwed on the upper end of the left mounting plate, a right support is screwed on the upper end of the right mounting plate, and a V-shaped commutator positioning groove is formed in each of the left support and the right support; the upper surface of the fixed base is provided with a fixed support frame at the rear end side of the bearing placing frame, and the CCD industrial camera and the display are respectively arranged at the upper end part of the fixed support frame.
The automatic cleaning assembly comprises a first motor mounting seat and a second motor mounting seat which are respectively screwed on the upper surface of the fixed base, a first driving motor is screwed on the upper end part of the first motor mounting seat, a power output shaft of the first driving motor is connected with a commutator placing shaft, the commutator placing shaft is obliquely arranged, and the upper end part of the commutator placing shaft is conical;
the upper end of the second motor mounting seat is provided with a second driving motor in a threaded manner, a power output shaft of the second driving motor is provided with a cleaning brush, and the cleaning brush is positioned above the commutator placing shaft.
The CCD industrial camera comprises a fixed base, a fixed support frame and a CCD industrial camera, wherein the fixed support frame comprises a first support rod and a second support rod which are respectively screwed on the upper surface of the fixed base; the upper end of the second supporting rod is fixedly sleeved with a second mounting seat, and the display is mounted on the second mounting seat.
The rack support comprises a support base plate screwed on the upper surface of the fixed base, a left support plate which is vertically arranged is screwed on the left end of the support base plate, a right support plate is screwed on the right end of the support base plate, and the left mounting plate and the right mounting plate are positioned between the left support plate and the right support plate;
a bidirectional driving screw rod horizontally extending along the left-right direction is arranged between the left supporting plate and the right supporting plate, the left end part of the bidirectional driving screw rod is arranged on the left supporting plate through a bearing, and the right end part of the bidirectional driving screw rod is arranged on the right supporting plate through a bearing;
the left side backup pad is seted up about and is run through the left side screw hole completely, and the right side backup pad is seted up about and is run through the right side screw hole completely, and the left side screw thread portion screw thread of two-way drive lead screw is adorned in the left side screw hole of left side backup pad, and the right side screw thread portion screw thread of two-way drive lead screw is adorned in the right side screw hole of right side backup pad.
Guide posts horizontally extending along the left-right direction are arranged between the left supporting plate and the right supporting plate, and the left end part and the right end part of each guide post are respectively screwed and fastened on the left supporting plate and the right supporting plate on the corresponding sides;
the left side mounting panel is seted up about and is seted up the left side guiding hole that runs through completely, the right side mounting panel is seted up about and is run through the right side guiding hole completely, and the guide pillar passes the left side guiding hole of left side mounting panel, the right side guiding hole of right side mounting panel from a left side to the right side in proper order.
The right end part of the bidirectional driving screw rod is provided with a driving handle positioned on the right end side of the right supporting plate.
The lower end of the CCD industrial camera is provided with an annular light source, and the annular light source is sleeved on the periphery of the lower end of the CCD industrial camera.
The utility model has the beneficial effects that: the utility model relates to a motor commutator detecting and cleaning device which comprises a fixed base, wherein the fixed base is provided with a visual detection assembly and an automatic cleaning assembly positioned beside the visual detection assembly; the visual detection assembly comprises a bearing placing frame, a CCD industrial camera and a display, wherein the bearing placing frame comprises a placing frame support which is screwed on the upper surface of a fixed base, the placing frame support is provided with a left mounting plate and a right mounting plate which are vertically arranged, the left mounting plate is positioned on the left end side of the right mounting plate, the left mounting plate and the right mounting plate are oppositely arranged at intervals in the left-right direction, a left support is screwed on the upper end of the left mounting plate, a right support is screwed on the upper end of the right mounting plate, and a V-shaped commutator positioning groove is formed in each of the left support and the right support; the upper surface of unable adjustment base has installed the fixed bolster in the rear end side of bearing rack, and CCD industry camera, display are installed respectively in the upper end of fixed bolster. Through the structural design, the utility model has the advantages of novel structural design, multiple functions and high working efficiency, and can effectively realize the detection and cleaning operation of the commutator.
Drawings
The utility model will be further described with reference to the drawings to which, however, the embodiments shown in the drawings do not constitute any limitation.
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of another embodiment of the present invention.
FIG. 3 is a schematic view of another embodiment of the present invention.
Fig. 1 to 3 include:
1-fixed base 2-visual inspection subassembly
21-support rack 211-rack support
2111 support base plate 2112 left support plate
2113 right supporting plate 2114 bidirectional driving screw rod
2115 guide post 2116 drive handle
212-left mounting plate 213-right mounting plate
2141 left support 2142 right support
2143 commutator positioning groove 2151, first supporting rod
2152 first mounting seat 2161 and second support rod
2162-second mounting seat 22-CCD Industrial Camera
23-display 3-automatic cleaning assembly
31-first motor mounting seat 32-second motor mounting seat
33-first drive Motor 34-commutator Placement shaft
35-second drive motor 36-sweeper brush.
Detailed Description
The present invention will be described below with reference to specific embodiments.
As shown in fig. 1 to 3, a motor commutator detecting and cleaning device includes a fixing base 1, the fixing base 1 is provided with a visual detection assembly 2, and an automatic cleaning assembly 3 located beside the visual detection assembly 2.
The visual detection assembly 2 comprises a bearing placing frame 21, a CCD industrial camera 22 and a display 23, wherein the bearing placing frame 21 comprises a placing frame support 211 which is screwed on the upper surface of the fixed base 1, the placing frame support 211 is provided with a left side mounting plate 212 and a right side mounting plate 213 which are vertically arranged respectively, the left side mounting plate 212 is positioned on the left end side of the right side mounting plate 213, the left side mounting plate 212 and the right side mounting plate 213 are oppositely arranged at intervals, a left side support 2141 is screwed on the upper end part of the left side mounting plate 212, a right side support 2142 is screwed on the upper end part of the right side mounting plate 213, and a V-shaped commutator positioning groove 2143 is respectively formed in the left side support 2141 and the right side support 2142; the upper surface of the fixed base 1 is provided with a fixed support frame at the rear end side of the bearing placing frame 21, and the CCD industrial camera 22 and the display 23 are respectively arranged at the upper end part of the fixed support frame.
Further, the automatic cleaning assembly 3 comprises a first motor mounting seat 31 and a second motor mounting seat 32 which are respectively screwed on the upper surface of the fixed base 1, a first driving motor 33 is screwed on the upper end part of the first motor mounting seat 31, a power output shaft of the first driving motor 33 is connected with a commutator placing shaft 34, the commutator placing shaft 34 is obliquely arranged, and the upper end part of the commutator placing shaft 34 is in a conical shape; the upper end of the second motor mounting seat 32 is screwed with a second driving motor 35, a power output shaft of the second driving motor 35 is provided with a cleaning brush 36, and the cleaning brush 36 is positioned above the commutator placing shaft 34.
It should be noted that, as shown in fig. 1 to fig. 3, the fixed supporting frame includes a first supporting rod 2151 and a second supporting rod 2161, which are respectively screwed on the upper surface of the fixed base 1, the upper end of the first supporting rod 2151 is fixedly sleeved on a first mounting seat 2152, and the CCD industrial camera 22 is mounted on the first mounting seat 2152; the upper end of the second support rod 2161 is tightly fixed with the second mounting seat 2162, and the display 23 is mounted on the second mounting seat 2162.
It should be noted that the present invention is equipped with a controller electrically connected to an external power source, and the CCD industrial camera 22, the display 23, the first driving motor 33, and the second driving electrode are respectively electrically connected to the controller; in operation, the controller controls the first and second drive motors 33, 35 to operate, and the controller displays the image captured by the CCD industrial camera 22 via the display 23.
In the working process of the utility model, a worker firstly horizontally places the commutator to be detected between the left bracket 2141 and the right bracket 2142, the left end part of the commutator falls into the commutator positioning groove 2143 of the left bracket 2141, and the right end part of the commutator falls into the commutator positioning groove 2143 of the right bracket 2142, namely the left bracket 2141 and the right bracket 2142 position the commutator to be detected through the commutator positioning groove 2143; after the commutator is positioned and placed, the CCD industrial camera 22 collects image data of the commutator in real time, the controller displays the image collected by the CCD industrial camera 22 in real time through the display 23, and a worker can detect whether chips exist in the groove of the commutator by rotating the commutator. When chips exist in the detected groove of the commutator, a worker takes the commutator off from the left bracket 2141 and the right bracket 2142, sleeves the commutator into the conical part of the commutator placing shaft 34, drives the first driving motor 33 and the second driving motor 35, drives the commutator placing shaft 34 to rotate by the first driving motor 33, further rotates the commutator, and in the process, drives the cleaning brush 36 to rotate by the second driving motor 35, and cleans all grooves of the commutator in sequence by the rotating cleaning brush 36.
According to the above situation, the commutator cleaning machine has the advantages of novel structural design, multiple functions and high working efficiency through the structural design, and can effectively realize commutator detection and cleaning operation.
As a preferred embodiment, as shown in fig. 1 to 3, the rack holder 211 includes a holder base plate 2111 screwed to the upper surface of the fixed base 1, a left support plate 2112 vertically arranged is screwed to the left end of the holder base plate 2111, a right support plate 2113 is screwed to the right end of the holder base plate 2111, and a left mounting plate 212 and a right mounting plate 213 are located between the left support plate 2112 and the right support plate 2113; a bidirectional drive screw 2114 extending horizontally in the left-right direction is provided between the left support plate 2112 and the right support plate 2113, the left end of the bidirectional drive screw 2114 is attached to the left support plate 2112 through a bearing, and the right end of the bidirectional drive screw 2114 is attached to the right support plate 2113 through a bearing.
The left support plate 2112 is provided with a left threaded hole which completely penetrates left and right, the right support plate 2113 is provided with a right threaded hole which completely penetrates left and right, a left threaded portion of the bidirectional driving screw 2114 is screwed into the left threaded hole of the left support plate 2112, and a right threaded portion of the bidirectional driving screw 2114 is screwed into the right threaded hole of the right support plate 2113.
In order to ensure that the left mounting plate 212 and the right mounting plate 213 can move left and right stably and reliably, the utility model adopts the following guide structure design: a guide post 2115 horizontally extending along the left-right direction is arranged between the left supporting plate 2112 and the right supporting plate 2113, and the left end and the right end of the guide post 2115 are respectively screwed and fastened to the left supporting plate 2112 and the right supporting plate 2113 on the corresponding sides; the left mounting plate 212 is provided with a left guide hole which completely penetrates left and right, the right mounting plate 213 is provided with a right guide hole which completely penetrates left and right, and the guide post 2115 sequentially passes through the left guide hole of the left mounting plate 212 and the right guide hole of the right mounting plate 213 from left to right.
In addition, in order to allow the worker to rotate the bidirectional driving screw 2114, a driving handle 2116 is provided at the right end of the right support plate 2113 at the right end of the bidirectional driving screw 2114 according to the present invention.
In the working process of the utility model, a worker can adjust the distance between the left bracket 2141 and the right bracket 2142 according to the size specification of the commutator, and the specific adjusting process is as follows: the worker drives the bidirectional driving screw 2114 to rotate through the driving handle 2116, and the rotated bidirectional driving screw 2114 drives the left mounting plate 212 and the right mounting plate 213 to synchronously and reversely move, so that the left bracket 2141 and the right bracket 2142 synchronously and reversely move.
In a preferred embodiment, the lower end of the CCD industrial camera 22 is provided with an annular light source, and the annular light source is sleeved on the periphery of the lower end of the CCD industrial camera 22. In the operation of the present invention, the ring light source is illuminated downward to ensure that the CCD industrial camera 22 can obtain clear image data.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.
Claims (7)
1. The utility model provides a motor commutator detects, cleans equipment which characterized in that: comprises a fixed base (1), wherein the fixed base (1) is provided with a visual detection component (2) and an automatic cleaning component (3) which is positioned beside the visual detection component (2);
the visual detection assembly (2) comprises a bearing placing frame (21), a CCD industrial camera (22) and a display (23), the bearing placing frame (21) comprises a placing frame support (211) which is screwed on the upper surface of the fixed base (1), the placing frame support (211) is provided with a left side mounting plate (212) and a right side mounting plate (213) which are vertically arranged, the left side mounting plate (212) is positioned on the left end side of the right side mounting plate (213), the left side mounting plate (212) and the right side mounting plate (213) are arranged right and left oppositely at intervals, a left side support (2141) is screwed on the upper end part of the left side mounting plate (212), a right side support (2142) is screwed on the upper end part of the right side mounting plate (213), and a V-shaped commutator positioning groove (2143) is respectively formed on the left side support (2141) and the right side support (2142); the upper surface of the fixed base (1) is provided with a fixed support frame at the rear end side of the bearing placing frame (21), and the CCD industrial camera (22) and the display (23) are respectively arranged at the upper end part of the fixed support frame.
2. The motor commutator detecting and cleaning device as claimed in claim 1, wherein: the automatic cleaning assembly (3) comprises a first motor mounting seat (31) and a second motor mounting seat (32) which are respectively screwed on the upper surface of the fixed base (1), a first driving motor (33) is screwed on the upper end part of the first motor mounting seat (31), a commutator placing shaft (34) is connected with a power output shaft of the first driving motor (33), the commutator placing shaft (34) is obliquely arranged, and the upper end part of the commutator placing shaft (34) is conical;
the upper end part of the second motor mounting seat (32) is provided with a second driving motor (35) in a threaded manner, a power output shaft of the second driving motor (35) is provided with a cleaning brush (36), and the cleaning brush (36) is positioned above the commutator placing shaft (34).
3. The motor commutator detecting and cleaning device as claimed in claim 1, wherein: the fixed support frame comprises a first support rod (2151) and a second support rod (2161) which are respectively screwed on the upper surface of the fixed base (1), the upper end part of the first support rod (2151) is fixedly sleeved with a first installation seat (2152), and the CCD industrial camera (22) is installed on the first installation seat (2152); the upper end of the second supporting rod (2161) is tightly sleeved and fixed with a second mounting seat (2162), and the display (23) is mounted on the second mounting seat (2162).
4. The motor commutator detecting and cleaning device as claimed in claim 1, wherein: the rack support (211) comprises a support bottom plate (2111) screwed on the upper surface of the fixed base (1), a left support plate (2112) vertically arranged is screwed on the left end of the support bottom plate (2111), a right support plate (2113) is screwed on the right end of the support bottom plate (2111), and the left mounting plate (212) and the right mounting plate (213) are located between the left support plate (2112) and the right support plate (2113);
a bidirectional driving screw rod (2114) horizontally extending along the left-right direction is arranged between the left supporting plate (2112) and the right supporting plate (2113), the left end part of the bidirectional driving screw rod (2114) is arranged on the left supporting plate (2112) through a bearing, and the right end part of the bidirectional driving screw rod (2114) is arranged on the right supporting plate (2113) through a bearing;
the left side supporting plate (2112) is provided with a left side threaded hole which completely penetrates left and right, the right side supporting plate (2113) is provided with a right side threaded hole which completely penetrates left and right, a left side threaded part of the bidirectional driving screw rod (2114) is screwed in the left side threaded hole of the left side supporting plate (2112), and a right side threaded part of the bidirectional driving screw rod (2114) is screwed in the right side threaded hole of the right side supporting plate (2113).
5. The motor commutator detecting and cleaning device as claimed in claim 4, wherein: a guide post (2115) horizontally extending along the left-right direction is arranged between the left supporting plate (2112) and the right supporting plate (2113), and the left end part and the right end part of the guide post (2115) are respectively screwed and fastened with the left supporting plate (2112) and the right supporting plate (2113) at the corresponding sides;
the left side mounting plate (212) is provided with a left side guide hole which is completely penetrated left and right, the right side mounting plate (213) is provided with a right side guide hole which is completely penetrated left and right, and the guide post (2115) sequentially penetrates through the left side guide hole of the left side mounting plate (212) and the right side guide hole of the right side mounting plate (213) from left to right.
6. The motor commutator detecting and cleaning device as claimed in claim 4, wherein: the right end part of the bidirectional driving screw rod (2114) is provided with a driving handle (2116) positioned at the right end side of the right supporting plate (2113).
7. The motor commutator detecting and cleaning apparatus as claimed in any one of claims 1 to 6, wherein: the lower end part of the CCD industrial camera (22) is provided with an annular light source which is sleeved on the periphery of the lower end part of the CCD industrial camera (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123425825.2U CN216792062U (en) | 2021-12-31 | 2021-12-31 | Motor commutator detects, cleans equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123425825.2U CN216792062U (en) | 2021-12-31 | 2021-12-31 | Motor commutator detects, cleans equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216792062U true CN216792062U (en) | 2022-06-21 |
Family
ID=82011960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123425825.2U Active CN216792062U (en) | 2021-12-31 | 2021-12-31 | Motor commutator detects, cleans equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216792062U (en) |
-
2021
- 2021-12-31 CN CN202123425825.2U patent/CN216792062U/en active Active
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