CN216781374U - Steel construction deruster with wash mechanism - Google Patents

Steel construction deruster with wash mechanism Download PDF

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Publication number
CN216781374U
CN216781374U CN202122317873.3U CN202122317873U CN216781374U CN 216781374 U CN216781374 U CN 216781374U CN 202122317873 U CN202122317873 U CN 202122317873U CN 216781374 U CN216781374 U CN 216781374U
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China
Prior art keywords
fixedly connected
frame
rack
derusting
gear
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CN202122317873.3U
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Chinese (zh)
Inventor
吴斌
昝长刚
尹志国
姚志焕
纪茂坤
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Tangshan Kaiao Steel Structure Co ltd
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Tangshan Kaiao Steel Structure Co ltd
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Abstract

The utility model relates to the technical field of steel structure production, and provides a steel structure derusting machine with a flushing mechanism, which comprises a fixed frame, wherein a plurality of feed rollers are rotatably connected inside the fixed frame, a motor is fixedly connected to one end of the feed roller positioned on the rightmost side, a derusting mechanism and a flushing mechanism body are arranged on the upper surface of the fixed frame, the flushing mechanism body is positioned on the right side of the derusting mechanism, the derusting mechanism comprises a derusting frame, an upper polishing brush, a first gear, a first belt pulley, a lower polishing brush, a second chain pulley, a second belt pulley, a connecting belt, a second gear, a first rack, a second rack and a sliding rail, the upper surface of the fixed frame is fixedly connected with the derusting frame and positioned at the center of the fixed frame, and the upper polishing brush is rotatably connected inside the derusting frame. Through the technical scheme, the upper surface and the lower surface of the steel structure and the surfaces of the two sides of the steel structure are conveniently polished and derusted.

Description

Steel construction deruster with wash mechanism
Technical Field
The utility model relates to the technical field of steel structure production, in particular to a steel structure derusting machine with a flushing mechanism.
Background
Rusting is a chemical reaction, essentially an oxidation reaction of metals, and the most common phenomenon is that iron products are exposed to air for a long time and are oxidized by oxygen, or are corroded to be oxides by oxygen elements in water.
However, when the existing steel structure derusting machine carries out derusting operation, only the upper surface of a steel structure is subjected to derusting operation, and the rest surfaces need to be repeatedly operated, so that the problem of low derusting efficiency is caused, and fine iron rust dust is remained on the surface of the steel structure after derusting is finished and is not washed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a steel structure deruster with a flushing mechanism, which solves the problem of the steel structure deruster with the flushing mechanism in the related art.
The technical scheme of the utility model is as follows: the utility model provides a steel construction deruster with wash mechanism, includes the mount, the inside of mount rotates and is connected with the feed roll, and quantity is provided with a plurality ofly, and is a plurality of the equal fixedly connected with first sprocket of periphery of feed roll is located the rightmost side the one end fixedly connected with motor of feed roll, the upper surface of mount is provided with rust cleaning mechanism and washes the mechanism body, and washes the right side that the mechanism body is located rust cleaning mechanism.
As a further scheme of the utility model: the rust removing mechanism comprises a rust removing frame, an upper polishing brush, a first gear, a first belt pulley, a lower polishing brush, a second chain wheel, a second belt pulley, a connecting belt, a second gear, a first rack, a second rack, an electric cylinder and a sliding rail, wherein the upper surface of the fixing frame is fixedly connected with the rust removing frame and is positioned at the center of the fixing frame, the inner part of the rust removing frame is rotatably connected with the upper polishing brush, the circumference of the upper polishing brush is fixedly connected with the first gear and the first belt pulley, the inner part of the fixing frame positioned at the center is rotatably connected with the lower polishing brush, the circumference surface of the lower polishing brush is fixedly connected with the second belt pulley and the second chain wheel, the side surface of the rust removing frame is movably connected with the second gear, the side surface of the rust removing frame is fixedly connected with the sliding rail, the number of the two sets of the sliding rail are arranged, and the outer surface of the sliding rail positioned at the upper end of the second gear is movably connected with the first rack, a second rack is movably connected with the outer surface of the sliding rail positioned at the lower end of the second gear, an electric cylinder is fixedly connected with the upper surface of the derusting frame, a movable end of the electric cylinder is fixedly connected with a movable plate, one end of the movable plate is fixedly connected with the upper surface of the second rack, the side surfaces of the first rack and the second rack are fixedly connected with supporting frames, side edge polishing mechanisms are arranged inside the two groups of supporting frames, a motor drives the connected feeding rollers to rotate, the feeding rollers drive the first chain wheel to rotate while rotating, the lower polishing brush is driven by the matching of the chain to rotate with the plurality of feeding rollers, the lower polishing brush rotates to drive the second belt pulley to rotate, the second belt pulley is in transmission connection with the first belt pulley through a connecting belt, the upper polishing brush is rotated, the steel structure is placed on the surface of the feeding roller, and the steel structure is conveyed to the upper polishing brush and the lower polishing brush to clean the upper surface and the lower surface.
As a further scheme of the utility model: the side grinding mechanism comprises a rotating rod, a tooth column and a side brush, the rotating rod is rotatably connected inside the support frame, the tooth column and the side brush are fixedly connected with the periphery of the rotating rod, when the two sides are required to be subjected to rust removal operation, the movable plate can be driven to move by opening the electric cylinder, the movable plate drives the second tooth bar to move on the surface of the sliding rail, the second tooth bar and the first tooth bar are meshed with each other, so that the first tooth bar drives the second gear to rotate while moving, the second gear slides on the surface of the sliding rail through the electric first tooth bar, the first tooth bar and the second tooth bar drive the support plate to move while sliding, the support plate drives the tooth column on the rotating rod and the side brush to move to proper positions, the first gear is meshed with the tooth column, and the upper grinding brush drives the first gear to rotate while rotating, make first gear electronic column of tooth rotate on the surface of first bull stick again, first bull stick is driving the side brush and is polishing the operation to the side surface of steel construction.
As a further scheme of the utility model: first rack and second rack all mesh with the second gear mutually, first gear meshes with the tooth post mutually, and the position of first rack and the convenient regulation side brush of second rack meshing comes the steel construction of making things convenient for different width, and first gear and tooth post meshing rotate, can drive the side brush and rotate and polish the side.
As a further scheme of the utility model: the first belt pulley is connected with the second belt pulley through a connecting belt in a transmission mode, the first chain wheel is connected with the second chain wheel through a chain in a transmission mode, the first chain wheel rotates and drives the second chain wheel to rotate, the lower polishing brush rotates, and the lower polishing brush rotates and drives the first belt pulley to rotate through the second belt pulley and the connecting belt.
As a further scheme of the utility model: the fixing frame and the feeding roller are obliquely arranged and sequentially descend from left to right, so that the materials can slide conveniently due to the gravity.
As a further scheme of the utility model: the flushing mechanism comprises a water tank, a water pump, a water spraying frame, a spray head, a water inlet pipe, a drain pipe and a filter screen, wherein the filter screen is movably connected to the inside of the water tank, the water pump is fixedly connected to the side surface of the water tank, the water spraying frame is fixedly connected to the upper surface of the fixing frame and located on the right side of the derusting frame, the spray head is arranged on the inner lower surface of the water spraying frame, the quantity of the spray head is multiple, the drain pipe is fixedly connected to the output end of the water pump, the water inlet pipe is fixedly connected to the input end of the water pump, the water pump is opened, water is pumped to the drain pipe to reach the inside of the water spraying frame through the water inlet pipe, finally, spray head spraying is used for flushing the steel structure, and the flushed water falls into the inside of the water tank and is circularly used after being filtered through the filter screen.
As a further scheme of the utility model: the one end of inlet tube extends to the inside of water tank, and is located the below of filter screen, the one end of drain pipe extends to the inside of spraying water frame, conveniently filters the water after will wasing through the filter screen and recycles the water economy resource.
The working principle and the beneficial effects of the utility model are as follows:
when the device is used, the feeding roller which is connected is driven to rotate by a motor, the feeding roller drives a first chain wheel to rotate while rotating, a lower polishing brush and a plurality of feeding rollers are driven to rotate by the cooperation of a chain, the lower polishing brush rotates to drive a second belt wheel to rotate, the second belt wheel is in transmission connection with the first belt wheel through a connecting belt, so that the upper polishing brush rotates, a steel structure is placed on the surface of the feeding roller, the steel structure is conveyed to the upper polishing brush and the lower polishing brush to clean the upper surface and the lower surface, when two sides are required to be subjected to rust removal operation, a movable plate can be driven to move by opening an electric cylinder, the movable plate further drives a second rack to move on the surface of a sliding rail, the second rack and the first rack are mutually meshed with the second gear, so that the first rack moves and simultaneously drives the second gear to rotate, the second gear slides on the surface of the sliding rail through the electric first rack, the first rack and the second rack slide and simultaneously drive the supporting plate to move, the supporting plate drives the tooth post on the rotating rod and the side brush to move to a proper position, the first gear is meshed with the tooth post, the upper polishing brush rotates and simultaneously drives the first gear to rotate, so that the first gear rotates on the surface of the first rotating rod, the first rotating rod drives the side brush to polish the side surface of the steel structure, the steel structure is conveyed to the lower part of the water spraying frame after polishing, the water pump is opened to pump water through the water inlet pipe and convey the water to the water drain pipe to reach the inside of the water spraying frame, finally, the spray head sprays out to flush the steel structure, the flushed water falls into the inside of the water tank and is recycled after being filtered by the filter screen, the use is convenient, and the upper surface and the lower surface of the steel structure and the surfaces of the two sides are conveniently polished and derusted, and conveniently adjust the distance of both sides and conveniently polish the rust cleaning operation, improved work efficiency effectively to and can wash the operation after polishing, improved steel construction surface's clean degree.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic front structural view of a rust removing mechanism of the present invention;
FIG. 3 is a back structural schematic view of the rust removing mechanism of the present invention;
FIG. 4 is a schematic structural view of the flushing mechanism body of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 2 according to the present invention;
in the figure: 1. a fixed mount; 2. a feed roller; 3. a first sprocket; 4. a motor; 5. a rust removal mechanism; 6. a flushing mechanism body; 51. a derusting frame; 52. an upper polishing brush; 53. a first gear; 54. a first pulley; 55. a lower polishing brush; 56. a second sprocket; 57. a second pulley; 58. a connecting belt; 59. a second gear; 510. a first rack; 511. a second rack; 512. an electric cylinder; 513. a slide rail; 514. a rotating rod; 515. a tooth post; 516. a side brush; 61. a water tank; 62. a water pump; 63. a water spray frame; 64. a spray head; 65. a water inlet pipe; 66. a drain pipe; 67. and (5) a filter screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any inventive step, are intended to be within the scope of the present invention.
Example 1
As shown in fig. 1 to 4: the utility model provides a steel construction deruster with wash mechanism, includes mount 1, the inside rotation of mount 1 is connected with feed roll 2, and quantity is provided with a plurality ofly, and is a plurality of the equal fixedly connected with first sprocket 3 of periphery of feed roll 2 is located the rightmost side the one end fixedly connected with motor 4 of feed roll 2, the upper surface of mount 1 is provided with rust cleaning mechanism 5 and washes mechanism body 6, and washes mechanism body 6 and be located rust cleaning mechanism 5's right side.
As a further scheme of the utility model: the derusting mechanism 5 comprises a derusting frame 51, an upper polishing brush 52, a first gear 53, a first belt pulley 54, a lower polishing brush 55, a second chain wheel 56, a second belt pulley 57, a connecting belt 58, a second gear 59, a first rack 510, a second rack 511, an electric cylinder 512 and a slide rail 513, wherein the upper surface of the fixing frame 1 is fixedly connected with the derusting frame 51 and is positioned at the center of the fixing frame 1, the inner part of the derusting frame 51 is rotatably connected with the upper polishing brush 52, the circumference of the upper polishing brush 52 is fixedly connected with the first gear 53 and the first belt pulley 54, the inner part of the fixing frame 1 at the center is rotatably connected with the lower polishing brush 55, the circumference of the lower polishing brush 55 is fixedly connected with the second belt pulley 57 and the second chain wheel 56, the side surface of the derusting frame 51 is movably connected with the second gear 59, the side surface of the derusting frame 51 is fixedly connected with the slide rail 513, the number of the feeding rollers is two, the outer surface of the sliding rail 513 positioned at the upper end of the second gear 59 is movably connected with a first rack 510, the outer surface of the sliding rail 513 positioned at the lower end of the second gear 59 is movably connected with a second rack 511, the upper surface of the derusting frame 51 is fixedly connected with an electric cylinder 512, the movable end of the electric cylinder 512 is fixedly connected with a movable plate, one end of the movable plate is fixedly connected with the upper surface of the second rack 511, the side surfaces of the first rack 510 and the second rack 511 are fixedly connected with supporting frames, the two groups of supporting frames are internally provided with side edge grinding mechanisms, a motor 4 drives the connected feeding rollers 2 to rotate, the feeding rollers 2 drive a first chain wheel 3 to rotate while rotating, the lower grinding brush 55 is driven by the cooperation of chains to rotate with a plurality of feeding rollers 2, and the lower grinding brush 55 rotates to drive a second belt wheel 57 to rotate, the second belt pulley 57 is in transmission connection with the first belt pulley 54 through a connecting belt 58, so that the upper polishing brush 52 rotates, a steel structure is placed on the surface of the feeding roller 2, and the steel structure is conveyed to the positions of the upper polishing brush 52 and the lower polishing brush 55 to clean the upper surface and the lower surface.
As a further scheme of the utility model: the side grinding mechanism comprises a rotating rod 514, a toothed column 515 and a side brush 516, the rotating rod 514 is rotatably connected inside the support frame, the toothed column 515 and the side brush 516 are fixedly connected to the circumferential surface of the rotating rod 514, when the two sides need to be subjected to rust removal operation, the movable plate can be driven to move by opening the electric cylinder 512, the movable plate drives the second rack 511 to move on the surface of the sliding rail 513, the second rack 511 and the first rack 510 are mutually meshed with the second gear 59, so that the first rack 510 moves and simultaneously drives the second gear 59 to rotate, the second gear 59 slides on the surface of the sliding rail 513 on the electric first rack 510, the first rack 510 and the second rack 511 slide and simultaneously drive the support plate to move, the support plate drives the toothed column 515 and the side brush 516 on the rotating rod to move to proper positions, and the first gear 53 is mutually meshed with the toothed column 515, the upper polishing brush 52 rotates and simultaneously drives the first gear 53 to rotate, so that the first gear 53 and the electric tooth column 515 rotate on the surface of the first rotating rod 514, and the first rotating rod 514 drives the side brush 516 to polish the side surface of the steel structure.
As a further scheme of the utility model: first rack 510 and second rack 511 all mesh with second gear 59 mutually, first gear 53 meshes with tooth post 515 mutually, and the convenient steel construction of different width that comes of position of adjusting side brush 516 is meshed with second rack 511 to first rack 510, and first gear 53 rotates with tooth post 515 meshing, can drive side brush 516 and rotate and polish the side.
As a further scheme of the utility model: first belt pulley 54 is connected with second belt pulley 57 through connecting band 58 transmission, first sprocket 3 is connected through chain drive with second sprocket 56, and first sprocket 3 rotates and drives second sprocket 56 and rotate for lower brush 55 rotates, and lower brush 55 rotates rethread second belt pulley 57 and connecting band 58 drive first belt pulley 54 and rotates.
As a further scheme of the utility model: the fixing frame 1 and the feeding roller 2 are obliquely arranged and sequentially descend from left to right, so that the materials can slide conveniently due to the gravity.
As a further scheme of the utility model: flushing mechanism includes water tank 61, water pump 62, water spray frame 63, shower nozzle 64, inlet tube 65, drain pipe 66 and filter screen 67, the inside swing joint of water tank 61 has filter screen 67, the side surface fixedly connected with water pump 62 of water tank 61, the last fixed surface of mount 1 is connected with water spray frame 63, and is located the right side of derusting frame 51, the interior lower surface of water spray frame 63 is provided with shower nozzle 64, and quantity is provided with a plurality ofly, the output fixedly connected with drain pipe 66 of water pump 62, the input fixedly connected with inlet tube 65 of water pump 62, water pump 62 open and draw water through inlet tube 65 and send to the inside that drain pipe 66 reachd water spray frame 63, have shower nozzle 64 blowout to come to wash the operation to the steel construction at last, the inside of the water drop-in water tank 61 after washing is circulated after filtering through filter screen 67 and is used.
As a further scheme of the utility model: the one end of inlet tube 65 extends to the inside of water tank 61, and is located the below of filter screen 67, the one end of drain pipe 66 extends to the inside of water spray frame 63, conveniently filters the water after will wasing through filter screen 67 and recycles the water economy resource.
The working principle is as follows: when the device is used, the feeding rollers 2 connected with each other are driven to rotate by the motor 4, the feeding rollers 2 drive the first chain wheel 3 to rotate while rotating, the lower polishing brush 55 and the plurality of feeding rollers 2 are driven to rotate by the cooperation of the chains, the lower polishing brush 55 rotates to drive the second belt pulley 57 to rotate, the second belt pulley 57 is in transmission connection with the first belt pulley 54 through the connecting belt 58, so that the upper polishing brush 52 rotates, a steel structure is placed on the surface of the feeding rollers 2, the steel structure is conveyed to the upper polishing brush 52 and the lower polishing brush 55 to clean the upper surface and the lower surface, when both sides need to be subjected to rust removal operation, the electric cylinder 512 is opened to drive the movable plate to move, the movable plate drives the second rack 511 to move on the surface of the sliding rail 513, the second rack 511 and the first rack 510 are meshed with the second gear 59, the first rack 510 moves and drives the second gear 59 to rotate, the second gear 59 slides on the surface of the electric first rack 510 on the sliding rail 513, the first rack 510 and the second rack 511 slide and drives the supporting plate to move, the supporting plate drives the tooth column 515 and the side brush 516 on the rotating rod to move to a proper position, the first gear 53 is meshed with the tooth column 515, the upper polishing brush 52 rotates and drives the first gear 53 to rotate, so that the first gear 53 and the electric tooth column 515 rotate on the surface of the first rotating rod 514, the first rotating rod 514 drives the side brush 516 to polish the side surface of the steel structure and convey the polished side surface to the lower part of the water spraying frame 63, the water pump 62 is opened to pump water through the water inlet pipe 65 and convey the water to the water outlet pipe 66 to the inside of the water spraying frame 63, and finally the spray head 64 sprays the water to flush the steel structure, the water after washing falls into the water tank 61, is filtered by the filter screen 67, and is recycled.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a steel construction deruster with wash mechanism, includes mount (1), the inside of mount (1) is rotated and is connected with feed roll (2), and quantity is provided with a plurality ofly, and is a plurality of the equal fixedly connected with first sprocket (3) of periphery of feed roll (2), is located the rightmost side the one end fixedly connected with motor (4) of feed roll (2), its characterized in that, the upper surface of mount (1) is provided with rust cleaning mechanism (5) and washes mechanism body (6), and washes the right side that mechanism body (6) are located rust cleaning mechanism (5).
2. The steel structure derusting machine with the flushing mechanism according to claim 1, wherein the derusting mechanism (5) comprises a derusting frame (51), an upper polishing brush (52), a first gear (53), a first belt pulley (54), a lower polishing brush (55), a second chain wheel (56), a second belt pulley (57), a connecting belt (58), a second gear (59), a first rack (510), a second rack (511), an electric cylinder (512) and a sliding rail (513), the upper surface of the fixing frame (1) is fixedly connected with the derusting frame (51) and is positioned at the center of the fixing frame (1), the inner part of the derusting frame (51) is rotatably connected with the upper polishing brush (52), the circumference of the upper polishing brush (52) is fixedly connected with the first gear (53) and the first belt pulley (54), the inner part of the fixing frame (1) at the center is rotatably connected with the lower polishing brush (55), the periphery of the lower polishing brush (55) is fixedly connected with a second belt pulley (57) and a second chain wheel (56), the side surface of the derusting frame (51) is movably connected with a second gear (59), the side surface of the derusting frame (51) is fixedly connected with a slide rail (513) and is provided with two groups in number, the outer surface of the slide rail (513) positioned at the upper end of the second gear (59) is movably connected with a first rack (510), the outer surface of the slide rail (513) positioned at the lower end of the second gear (59) is movably connected with a second rack (511), the upper surface of the derusting frame (51) is fixedly connected with an electric cylinder (512), the movable end of the electric cylinder (512) is fixedly connected with a movable plate, one end of the movable plate is fixedly connected with the upper surface of the second rack (511), and the side surfaces of the first rack (510) and the second rack (511) are both fixedly connected with a supporting frame, and two groups of side edge polishing mechanisms are arranged in the supporting frames.
3. The steel structure deruster with the flushing mechanism is characterized in that the side grinding mechanism comprises a rotating rod (514), a tooth column (515) and a side brush (516), the rotating rod (514) is rotatably connected inside the supporting frame, and the tooth column (515) and the side brush (516) are fixedly connected to the circumferential surface of the rotating rod (514).
4. The steel structure deruster with the flushing mechanism is characterized in that the first rack (510) and the second rack (511) are meshed with the second gear (59), and the first gear (53) is meshed with the tooth column (515).
5. The steel structure deruster with the flushing mechanism is characterized in that the first belt pulley (54) is in transmission connection with the second belt pulley (57) through a connecting belt (58), and the first chain wheel (3) is in transmission connection with the second chain wheel (56) through a chain.
6. The steel structure deruster with the flushing mechanism is characterized in that the fixing frame (1) and the feeding roller (2) are obliquely arranged and sequentially descend from left to right.
7. The steel structure deruster with the flushing mechanism is characterized in that the flushing mechanism comprises a water tank (61), a water pump (62), a water spraying frame (63), a spray head (64), a water inlet pipe (65), a water outlet pipe (66) and a filter screen (67), the filter screen (67) is movably connected to the inside of the water tank (61), the water pump (62) is fixedly connected to the side surface of the water tank (61), the water spraying frame (63) is fixedly connected to the upper surface of the fixing frame (1) and located on the right side of the derusting frame (51), the spray head (64) is arranged on the inner lower surface of the water spraying frame (63), the number of the spray heads is multiple, the water outlet pipe (66) is fixedly connected to the output end of the water pump (62), and the water inlet pipe (65) is fixedly connected to the input end of the water pump (62).
8. The steel structure rust removing machine with the flushing mechanism as claimed in claim 7, characterized in that one end of the water inlet pipe (65) extends to the inside of the water tank (61) and is located below the filter screen (67), and one end of the water outlet pipe (66) extends to the inside of the water spray frame (63).
CN202122317873.3U 2021-09-24 2021-09-24 Steel construction deruster with wash mechanism Active CN216781374U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122317873.3U CN216781374U (en) 2021-09-24 2021-09-24 Steel construction deruster with wash mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122317873.3U CN216781374U (en) 2021-09-24 2021-09-24 Steel construction deruster with wash mechanism

Publications (1)

Publication Number Publication Date
CN216781374U true CN216781374U (en) 2022-06-21

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Application Number Title Priority Date Filing Date
CN202122317873.3U Active CN216781374U (en) 2021-09-24 2021-09-24 Steel construction deruster with wash mechanism

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115401579A (en) * 2022-09-02 2022-11-29 响水巨合金属制品有限公司 Cold-rolled steel sheet width control device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115401579A (en) * 2022-09-02 2022-11-29 响水巨合金属制品有限公司 Cold-rolled steel sheet width control device

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